线束 全工序FMEA 470打同轴线端子

,,,,,,,,,,,,,,,,,,,

潜在的失效模式及后果分析(过程FMEA),,,,,,,,,,,,,,,,,,

,,,,,,,,,FMEA编号:L,,,,,,,,,

客户:YAZAKI,,,,,,过程责任部门:工程、品保、生产、管制部,,,页码:,,,,,,,,,

产品卡号:共享,,,,,,关键日期:2022.02.02,,,编制:,,,,,,,,,

,,,,,,,,,FMEA(修订):(REV):A0,,,,,,,,,

,"潜在的失效

模式",潜在的失效后果,"严重度数

(S)",级别,潜在的失效起因/机理,"频

度

数

(O)",现行过程控制预防,现行过程控制探测,,探测数(D),RPN,建议措施,责任及目标完成日期,措施结果,,,,

,,,,,,,,,,,,,,"采取的

措施

",S,O,D,RPN

"470

打同轴线端子",打错端子,产品无法运行,8,,多种端子使用,2,"1.打端子前先核对端子规格及料号

2.每种端指定固定存放位置","1.首,末件检验

2.IPQC3PCS/2H抽检",,5,80,NONE,,,,,,

,端子前夹片高度不在范围内,影响产品特性,7,,刀模用错,2,在刀模上标明端子规格.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,,,,,刀模磨损,2,刀模2万次进行复检.,刀模2万次进行复检.,,7,98,NONE,,,,,,

,,,,,卡式模未调好,2,"由专人调机,首件确认ok后再生产","1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,,,,,卡式模不良,2,依《YAZAKI车间卡式模清洁保养作业方法》定期对卡式模保养.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,端子机不良,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,量测仪器不良.,2,QE依«仪器校正程序»校正量测仪器.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,端子前夹片宽度不在范围内,影响产品特性,7,,刀模用错,2,在刀模上标明端子规格.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,,,,,刀模磨损,2,刀模2万次进行复检.,刀模2万次进行复检.,,7,98,NONE,,,,,,

,,,,,端子机不良,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,量测仪器不良.,2,QE依«仪器校正程序»校正量测仪器.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,端子后夹片高度不在范围内,影响产品特性,7,,刀模用错,2,在刀模上标明端子规格.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,,,,,刀模磨损,2,刀模2万次进行复检.,刀模2万次进行复检.,,7,98,NONE,,,,,,

,,,,,卡式模未调好,2,"由专人调机,首件确认ok后再生产","1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,,,,,卡式模不良,2,依《YAZAKI车间卡式模清洁保养作业方法》定期对卡式模保养.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,端子机不良,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,量测仪器不良.,2,QE依«仪器校正程序»校正量测仪器.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,端子后前夹片宽度不在范围内,影响产品特性,7,,刀模用错,2,在刀模上标明端子规格.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,,,,,刀模磨损,2,刀模2万次进行复检.,刀模2万次进行复检.,,7,98,NONE,,,,,,

,,,,,端子机不良,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,量测仪器不良.,2,QE依«仪器校正程序»校正量测仪器.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,编织线引出过长,影响产品特性,7,,芯线过长,2,作业员作业前检验,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,芯线位置放置不正确,2,作业指导书规定芯线顶端顶到挡块才铆压端子.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,无编织线引出,影响产品特性,7,,芯线过短,2,作业员作业前检验,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,芯线位置放置不正确,2,作业指导书规定芯线顶端顶到挡块才铆压端子.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,前夹片铆压到绝缘皮,影响产品特性,7,,芯线长度不正确,2,作业员作业前检验,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,芯线位置放置不正确,2,作业指导书规定芯线顶端顶到挡块才铆压端子.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,5,70,NONE,,,,,,

,编织线飞出,影响产品特性,7,,作业员作业方法不明确.,2,作业指导书注明作业方法，作业员培训OK后方可上岗.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,芯线断裂,产品无法运行,8,,机器未调好,2,"由专人调机,首件确认ok后再生产","1.首,末件检验

2.IPQC3PCS/2H抽检",,6,96,NONE,,,,,,

,,,,,机器设备不良.,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,96,NONE,,,,,,

,胶芯断裂,产品无法运行,7,,机器未调好,2,"由专人调机,首件确认ok后再生产","1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,机器设备不良.,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,端子变形，断裂,产品无法运行,8,,刀模用错,2,在刀模上标明端子规格.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,96,NONE,,,,,,

,,,,,刀模磨损,2,刀模2万次进行复检.,刀模2万次进行复检.,,6,96,NONE,,,,,,

,,,,,端子机不良,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,96,NONE,,,,,,

,端子料带过长,影响产品特性,7,,刀模用错,2,在刀模上标明端子规格.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,刀模磨损,2,刀模2万次进行复检.,刀模2万次进行复检.,,6,84,NONE,,,,,,

,,,,,端子机不良,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,铆压毛边过大,影响产品特性,7,,刀模用错,2,在刀模上标明端子规格.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,刀模磨损,2,刀模2万次进行复检.,刀模2万次进行复检.,,6,84,NONE,,,,,,

,,,,,端子机不良,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,拉力达不到要求,影响产品特性,7,,刀模用错,2,在刀模上标明端子规格.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,刀模磨损,2,刀模2万次进行复检.,刀模2万次进行复检.,,6,84,NONE,,,,,,

,,,,,卡式模未调好,2,"由专人调机,首件确认ok后再生产","1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,卡式模不良,2,依《YAZAKI车间卡式模清洁保养作业方法》定期对卡式模保养.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,端子机不良,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,线材损伤,影响产品特性,7,,刀模用错,2,在刀模上标明端子规格.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,刀模磨损,2,刀模2万次进行复检.,刀模2万次进行复检.,,6,84,NONE,,,,,,

,,,,,卡式模未调好,2,"由专人调机,首件确认ok后再生产","1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,卡式模不良,2,依《YAZAKI车间卡式模清洁保养作业方法》定期对卡式模保养.,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,,,,,端子机不良,2,使用CR-011FA设备/设施每日保养纪录表对机器设备进行点检,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,84,NONE,,,,,,

,打点位置不对,影响客户使用,6,,作业员疏忽,2,作业指导书注明作业方法，培训合格后才可上岗,"1.首,末件检验

2.IPQC3PCS/2H抽检",,6,72,NONE,,,,,,

,打点颜色不对,