模具确认清单

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,,MOULDMANUFACTUREREVIEW,,,,,,

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CUSTOMER,,,,,,,PROJECT,

PARTNO,,,,,,,TOOLNO,

PARTDESCRIPTION,,,,,,,,

TOOLMAKER,,,,,DesignReviewinBlue,,Reviewedby:,

DATEOFREVIEW,,,,,ToolreviewBlack,,RM/,

S=Satisfactory:,,NS=NotSatisfactory-CorrectionRequired:,,,,,,N/A=NotApplicable

,ITEM,,,,,ACTIONREQUIRED-NOTES,,

,,,,,,DesignIssues,,AllIssuesareToolmakingIssues

,CORE后模,,S,NS,N/A,,,

,PartingLineAppearance-partcontinuation分型面---沿伸到产品,,,,,,,

,BedOutAppearance插穿位、碰穿位,,,,,,,

,PartAreaAppearance产品表面,,,,,,,

,NoSharpedges/Safetyissues没尖的边或安全因素,,,,,,,

,PolishperCustomerSpec按客人要求省模,,,,,,,

,IsanyWeldVisible烧焊痕迹是否可见,,,,,,,

,Ribs/part-SharpCorners骨位、产品是否有尖角,,,,,,,

,Allinserts/componentsareidentified确认所有的镶件或组件,,,,,,,

,WaterLinesareidentified确认运水,,,,,,,

,"WaterC.BareOk-fittingAccessOK运水C.B是否OK,配入OK",,,,,,,

,AllinsertsareFlush-Fitwell清洗和配好所有的镶件,,,,,,,

,Runner/GateinsertsOK,,,,,,,

,Insert&LifterPocket-Edgessharp镶件和斜顶槽的边是否是尖的,,,,,,,

,RunnersandgatesPolished热流道和水口处要省模,,,,,,,

,RadsatRunner/Gateintersections热流道或水口交汇处的R角,,,,,,,

,RunnerEjectorPins热流道顶针,,,,,,,

,WearplateshaveGreaseGrooves耐磨片上的油槽,,,,,,,

,PressurePadsOK压力块是否安装好,,,,,,,

,Screws/ThreadsOK螺丝和螺纹是否ok,,,,,,,

,O-RingsMatchInsertHoles,,,,,,,

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,SLIDES,,,,,,,

,AllComponentsidentified确认所有的组件,,,,,,,

,IsanyWeldVisible烧焊痕迹是否可见,,,,,,,

,HeatTreatInformation热处理信息,,,,,,,

,AllcomponentsHardnesschecked所有组件硬度检测,,,,,,,

,PocketsClean槽是否保持清洁,,,,,,,

,WearplatesfitandscrewsOK是否配好耐磨片和螺丝,,,,,,,

,Guides-FitandScrewsOK是否配好导套和螺丝,,,,,,,

,Grease/DirtGroovesOK油槽或排污槽是否安装好,,,,,,,

,FeelerGageCheckSlidetoGuides用塞尺测量从行位到导套,,,,,,,

,SlideRetainer-checkStripperbolt行位限位块---检查推板螺丝,,,,,,,

,SlideretainerfunctionOK行位限位块的功能是否可以,,,,,,,

,SlidemovesFreely行位灵活地移动,,,,,,,

,AllScrews/threadsareOK所有的螺丝和螺纹是否可以,,,,,,,

,HoleforanglePinhasRADIUS斜导柱孔有R角,,,,,,,

,HoleandRadiusaresmooth-polished孔和R角都要省模和保持光滑,,,,,,,

,BedoutonSlide-appearance行位表面飞模,,,,,,,

,Slidedoesnotrideup/lockupwhenitentersBedout行位进行飞模时，行位不会锁着,,,,,,,

,SlideMatchesCavity/Core-PartapperanceandFunctionisOK行位配入前后模，产品表面和功能是否ok,,,,,,,

,Slidemoldingpolishisslidelineofdraw行位省划线的部位,,,,,,,

,Wearplates/Guideshavegrease/dirtgrooves耐磨片或导槽是否有油脂或污垢,,,,,,,

,GraphiteGuideshaveNOGrease石墨没有油脂,,,,,,,

,Unnecessarysharpedgesareremoved不必要的尖边要去除,,,,,,,

,HydraulicSlidefunction油缸行位的功能,,,,,,,

,HydraulicSlideMechanicallock油缸行位机械锁,,,,,,,

,HydraulicSlideLockCylinderLock油缸行位锁块,,,,,,,

,HydraulicSlideLimitswitches油缸行位限位开关,,,,,,,

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,EjectorPins顶针,,,,,,,

,Pins&Plateareclearlyidentified确认针和板,,,,,,,

,PushthroughCoreeasily顶针容易推入后模,,,,,,,

,PushintoEjectorplateCounterBore顶针插入顶针板锁着沉头孔,,,,,,,

,Headisfreetomoveinplate板的头部可以自由地移动,,,,,,,

,RotationlockinginplateisOK防旋转的锁紧块是否OK,,,,,,,

,Headisnotproudofplate(.05mm)顶针头离板留有（0.05mm)的间隙,,,,,,,

,AlignmentplatetocoreisOK板配入后模OK,,,,,,,

,FrontofPinisFlushtocore针配入后模,,,,,,,

,RingPinPolish-DraftOK销钉初步省模OK,,,,,,,

,RingPinsharpedgebroken销钉尖边断了,,,,,,,

,Suckerpinreamisnotexcessive,,,,,,,

,SpruepullerUndercutOK拉杆倒扣OK,,,,,,,

,RotatingRunnerbushingfunctions转动热流道司套的功能,,,,,,,

,RunnerEjpinsOK热流道顶针是否ok,,,,,,,

,Returnpinshaveclearanceincore后模回针有间隙,,,,,,,

,Returnpinshaveradatfront回针前头部有R角,,,,,,,

,UrethaneSpringReturnPinSafety聚氨酯弹簧和回针使用是否安全,,,,,,,

,DieSpringEjectorPlateSafety顶针板弹簧使用是否安全,,,,,,,

,NoSafetyrequired-isOK?没有安全要求,,,,,,,

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,EjectorBoxAssembly,,,,,,,

,EjGuideBushO.D.havesmallfloat中托司套的外径值可以有小的浮动,,,,,,,

,OD-Fuarecia-H7fit(SlipFit)nohammer外径--Fuarecia--硬度H7--不必用锤子,,,,,,,

,EjGuideBushI.D.isOK确认中托司套内径是OK,,,,,,,

,EjGuidebushC.Bis+.01mm顶针导套C.B尺寸加0.01mm,,,,,,,

,GraphitebushhaveNOGrease石墨导套没有油脂,,,,,,,

,EjGuideperCustomerSpec顶针导套是否按客人要求,,,,,,,

,ShortofCore(notengaged)后模短了，不适合安装,,,,,,,

,SlipFitintoCore容易配入后模,,,,,,,

,0.1to0.2mmclearancetocore到后模有0.1-0.2mm间隙,,,,,,,

,Fuarecia-enter&.3to.5clearanceFuarecia---留有0.3-0.5的间隙,,,,,,,

,Faurecia-ClampPlateretainerinBackPlateFaurecia-底板夹板限位块是否OK,,,,,,,

,Allscrews-ThreadsareOK所有的螺丝和螺纹ok,,,,,,,

,DowelsareThreadedforremoval管钉有螺纹便于取出,,,,,,,

,StoporRestbuttonsareOK限位块是否ok,,,,,,,

,AssembledEjectionmovesfreely装的顶针板可以自由移动,,,,,,,

,MachineK.O.extensions加工去除多余的部分,,,,,,,

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,HydEj.AssemblyOK装油缸顶针OK,,,,,,,

,GuidePinAirvents&Sizeofvents导针排气及大小,,,,,,,

,EjectionLSswitchtop&Bottom(Fuarecia),,,,,,,

,EjBoxCoverPlate挡尘板,,,,,,,

,Ejectionstroketested顶针行程检测,,,,,,,

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Lifters/UpandAways/EjectorBars,,,,,,,,

,AllComponentsidentified确认所有组件,,,,,,,

,LifterHeadapperance(Weld-etc.)斜顶头表面（烧焊等等）,,,,,,,

,LiftertoRodfit-NotLoose杆配入斜顶，合适（不会很松）,,,,,,,

,BedOutlandissufficient留给飞模的位置合适,,,,,,,

**,Lifterwithrodenterscorefreely斜顶杆可以灵活地插入后模,,,,,,,

**,"Lifterroddoesnot""shift""lifter吊模桥不能移动斜顶",,,,,,,

,"BackofcoreLifterGuidesorLifterRodBushingsdonot""shift""Lifter",,,,,,,

,SharpedgesarenotRazoredges尖边不能像剪刀,,,,,,,

,Traveldirectionedgesareclear(LowerthanCore)orroundedtonotscuffplastic明确移动的边要低于后模，和来回移动不要磨损塑胶,,,,,,,

,LifterRodtoEjCaralignmentOK吊模桥配入顶针行位,,,,,,,

,LifterCars-Appearance行位斜顶表面,,,,,,,

,Liftercars-Screws/Threads斜顶行位---螺丝或螺纹,,,,,,,

,Caris0.1mmcleareachside行位两边有0.1mm的间隙,,,,,,,

,Nosharpedges(lineoftravel)没有尖的边,,,,,,,

,Dirt/greaseGroovesinguides油脂和污垢在导套上,,,,,,,

,ScrewCBforroddepthOK螺丝CB配入杆的深度合适,,,,,,,

,ScrewthreadisDiax2length两倍直径的螺丝纹,,,,,,,

,AccesstoScrewthroughClampPlate用螺丝拴着夹板,,,,,,,

,TravelClearance-CartoPocketends从行位到槽底留有间隙可以进行移动,,,,,,,

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,CAVITY,,,,,,,

,PartingLineAppearance分型面,,,,,,,

,BedOutAppearance插穿位、碰穿位,,,,,,,

,PartAreaAppearance产品表面,,,,,,,

,Allinserts/componentsareidentified确认所有的镶件或组件,,,,,,,

,NoSharpedges/Safetyissues没尖的边或安全因素,,,,,,,

,PolishperCustomerSpec按客人要求省模,,,,,,,

,IsanyWeldVisible烧焊痕迹是否可见,,,,,,,

,WaterLinesareidentified确认运水,,,,,,,

,"WaterC.BareOk-fittingAccessOK运水C.B是否OK,配入OK",,,,,,,

,AllinsertsareFlush-Fitwell清洗和配好所有的镶件,,,,,,,

,Screws/ThreadsOK螺丝和螺纹是否ok,,,,,,,

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,SLIDES行位,,,,,,,

,AnglePinsarenotLoose斜导柱不松,,,,,,,

,AnglePinshavefullballend斜导柱的底部是圆的,,,,,,,

,Headislockedwithaflat-notround锁紧的头部是平的不是圆的,,,,,,,

,AnglePinassemblyisperSpecification斜导柱装配的规格要求,,,,,,,

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HotRunner/HotDrop&ElectricBoxes热流道和接线盒,,,,,,,,

,Tipengagementlength/Diameter插入长度和直径,,,,,,,

,TipLengthdoesNothitCore(molddisc)末端的长度合适（不会触到后模）,,,,,,,

,DropNumberstampedintopartorrunner热流道的编码镶在产品或热流道上,,,,,,,

,LocatingatManifoldisOK装在板上是否ok,,,