EOS增材制造技术在医疗领域的应用

EOS增材制造技术在医疗领域的应用

EOSAdditiveManufacturing

ApplicationsintheMedicalFieldEOS2014|EOS|*AgendaAdditiveManufacturingTechnologyEOSCompanyandProductIntroductionEOSMedicalApplicationsEOS2014|EOS|*AdditiveManufacturingMethodsAdditiveManufacturingWholeFeaturesLayeringProcessesByEnergySourceByMethodologyLaserEbeamPlasmaTransferArc(PTA)GasTungstenArc(GTA)WireFeedPowderFeedPowderBedWeldingInertia…EOSTechnologySLS/SLMEOS2014|EOS|*EOSAdditiveManufacturing:FunctionalPrincipleFunctionalprincipleforpolymerandmetalmaterials.Source:EOSFroma3DCADmodel……tocompletepartsApplicationofpowderExposurebyLaserLoweringofplatformRe-applicationofpowderExposurebylaserThreeChangesManufacturing-drivenDesignDesign-drivenManufacturingRapidPrototypingRapidManufacturingMassProductionMassCustomizationDesignfreedom→OptimizedperformancePartpropertymanagement,productivity,Inlinemonitoring,productionstability…Customizedproduct,flexiblemanufacturingEOS2014|EOS|*AgendaAdditiveManufacturingTechnologyEOSCompanyandProductIntroductionEOSMedicalApplicationsEOS2014|EOS|*EOS:TechnologyandMarketLeaderforDesign-Driven,Integratede-ManufacturingSolutionsEOSHeadquartersinKrailling,GermanyEOSManagementChristianKirnerDr.TobiasAbelnDr.HansJ.LangerDr.AdrianKepplerPrivately-owned,foundedin1989,HeadquarteredinKraillingnearMunich,GermanyIntegratedsolutionproviderforAdditiveManufacturingSolutionportfolio:AdditiveManufacturing(AM)systems,materials(plasticsandmetals),softwareandservicesCompleteend-to-endsolutions:frompartdesignanddatagenerationtopartbuildingandpost-processingEOSenablescompetitiveadvantagesforavarietyofindustries,suchasmedical,aerospace,tooling,industry,

lifestyleproductsandautomotiveEOSiscommittedto:

Innovation–Quality–SustainabilityEOS2014|EOS|*North

America

15%

ofglobalclientbaseEurope&

RestofWorld

67%

ofglobalclientbaseAsia-

Pacific

18%

ofglobalclientbaseEOS:GlobalPresenceEOSworldwideinstalledbaseEOSglobalfootprint1,500+Systems⅓Metalsystems⅔Polymersystems266customerswithmorethan1system

Customersin51countriesEOSSales&Serviceofficesin11countries,distributionpartnersin22countriesMorethan500employeesworldwide

(74%Germany,26%International)Strongpatentportfolio:Morethan700activepatentsinnearly100patentfamiliesR&DSpendingsofapprox.15%ofSalesSource:EOS.Installedbase(includespurchasedandrentedsystems)asper12/2013.Stafffiguresasper09/2013.EOS:AGlobalServiceOrganisationRegionalServiceCenterLocalServiceunitEOSNorthAmericaNovi(USA)16FieldServiceEngineers5ApplicationSpecialistsEOSHeadquarterKrailling(Germany)45FieldServiceEngineers,92ndLevelSupportEngineers15ApplicationSpecialists4HotlineemployeesEOSAsiaPacificSingapore8FieldServiceEngineersin4countries3ApplicationSpecialistsEOShasRegionalServiceCenterson3continentsAgrowingnumberoflocalServiceunitswithownFieldServiceEngineersanddepotsensurescustomervicinityinkeyregionsApplicationEngineersconsultoncustomerspecificapplicationchallenges.EOSChinaShanghai2FieldServiceEngineers2ApplicationSpecialistEOS2014|EOS|*EOSPolymerLaserSinteringSystemsUsablebuildsizeWidth200mmDepth250mmHeight330mmLaserCO2laserNominalpower30WWavelength10.6µmLaserspotsize~0,4mmLayerthickness0.12mm0.10mm0.06mmUsablebuildsizeWidth340mmDepth340mmHeight600mmLaserCO2laserNominalpower70WWavelength10.6µmLayerthicknessPA2200:0.06mm;0.10mm;0.12mm;0.15mm;0.18mmAllothermaterialsaccordingtocompatibilitymatrixUsablebuildsizeWidth700mmDepth380mmHeight580mmLaser2CO2lasersTotalnominalpower:100WWavelength10.6µmLayerthicknessPA2200:0.06mm;0.10mm;0.12mm;0.15mm;0.18mmAllothermaterialsaccordingtocompatibilitymatrixUsablebuildsizeWidth700mmDepth380mmHeight560mmLaser2CO2lasersTotalnominalpower:100WWavelength10.6µmLayerthicknessStandard:0.12mmFORMIGAP110:CompactsystemforRPapplicationsandsmallseriesEOSP396:Productive,modularpolymerlasersinteringsystemerials.stemforAdditiveManufacturingofSerialPartsandFunctionalPrototypesfromPolymerMaterials.EOSINTP760:With

greatestbuiltvolume

forplasticpartsEOSINTP800:For

high-performance

plasticcomponentsSystemEOS2014|EOS|*EOSDirectMetalLaserSintering

(DMLS)SystemsBuildsizeWidth250mmDepth250mmHeight325mm

LaserYb-fibrelaser200Wor400WTechnicaldataPrecisionoptics:F-theta-lens,high-speedscannerScanspeed:upto7.0m/sEOSINTM270Dental:High-performance

DMLSforproductionofdentalcopingsandbridgesEOSINTM280:Leading-edgeDMLSsystemfortheAdditiveManufacturingofmetalpartsBuildsizeWidth250mmDepth250mmHeight215mm

LaserYb-fibrelaser200WTechnicaldataPrecisionoptics:F-theta-lens,high-speedscannerScanspeed:upto7.0m/sBuildsizeWidth400mmDepth400mmHeight400mm

LaserYb-fibrelaser1,000WTechnicaldataPrecisionoptics:F-theta-lensScanspeed:upto7.0m/sEOSM400:SystemfortheIndustrialProductionofHigh-QualityLargeMetalPartsSystemanimationbuildingEOS2014|EOS|*AgendaAdditiveManufacturingTechnologyEOSCompanyandProductIntroductionEOSMedicalApplicationsEOS2014|EOS|*AutomotiveIndustrialApplicationsToolingLifestyleIndustrySources(upper,lefttoright):MorrisTechnologies;M.Kandler,FrauenhoferIPA;Festo;(bottoml.tor.):WITHINLabs/EOS;EOS;BKLMedicalAerospaceEOS2014|EOS|*AdditiveManufacturing(AM)offersvariousadvantagesAMtechnologykeydifferentiatorscomparedtoconventionalmanufacturingprocessesLightweightStatic:weightofpartsDynamic:moving,acceleratedpartsComplexcomponentsE.g.latticestructuresforbetterosseointegrationIntegratedfunctionalityEmbeddedfunctionalitywithoutassemblyDesigndrivenfunctionalityIndividualizedpartsCustomerspecificadaptationsCostefficientsmallseriesupto

"lotsizeone"RapidprototypingandserialapplicationsFastfeasibilityfeedbackofvirtualmodelsHapticfeedbackImagesources:WITHINLabs,DePuySpine,HettichWashingrotorFingerimplantsAcetabularcupSpinalinstrumentProductivity

advantageCost

advantageFreedomofdesignCustomization$EOS2014|EOS|*AcomplextrabecularlatticeisappliedonahipcupforimprovedosseointegrationSource:Within,EOSExample:complexstructuresAcetabularcupApplicationSpecificdesignsoftwareallowstovaryporesize,porositythroughouttheimplantandsurfaceroughnessStructuralcontinuitybetweensolidandporoussectionsAdvantagesTrabecularstructureimprovesosseo-integrationandstabilityFasterhealing,lessreplacements2lasersinterparts1steelring32individualpartsEOS2014|EOS|*UniquerandomstructurePoresizefullytuneableEOS2014|EOS|*SuperiordesignofimplantswithasurfaceenhancingosseointegrationExample:complexstructures–furtherpossibleapplicationsSource:Within,EOSCMFEOS2014|EOS|*AdditiveManufacturing(AM)offersvariousadvantagesAMtechnologykeydifferentiatorscomparedtoconventionalmanufacturingprocessesLightweightStatic:weightofpartsDynamic:moving,acceleratedpartsComplexcomponentsE.g.latticestructuresforbetterosseointegrationIntegratedfunctionalityEmbeddedfunctionalitywithoutassemblyDesigndrivenfunctionalityIndividualizedpartsCustomerspecificadaptationsCostefficientsmallseriesupto

"lotsizeone"RapidprototypingandserialapplicationsFastfeasibilityfeedbackofvirtualmodelsHapticfeedbackImagesources:WITHINLabs,DePuySpine,HettichWashingrotorFingerimplantsAcetabularcupSpinalinstrumentProductivity

advantageCost

advantageFreedomofdesignCustomization$EOS2014|EOS|*Directpartsminimizetoolingcost,leadtimesandhelptohandlee.g.regionalvariantsSource:Hettich,EOSExample:integratedfunctionalityWashingrotorRotolavitApplicationRotorofwashingunitTraditionaldesignrequiredseveraltoolsand32singlecomponentsInoxinlettubesneedperfectfinishingandlavishdebarringAdvantagesHighlevelofintegration:3compo-nentsonly(2LSparts,1steelring)NotoolingandfinishingforinlettubesnecessaryAllowssmallseries(e.g.regionaladaptations)2lasersinterparts1steelring32individualpartsEOS2014|EOS|*AdditiveManufacturing(AM)offersvariousadvantagesAMtechnologykeydifferentiatorscomparedtoconventionalmanufacturingprocessesLightweightStatic:weightofpartsDynamic:moving,acceleratedpartsComplexcomponentsE.g.latticestructuresforbetterosseointegrationIntegratedfunctionalityEmbeddedfunctionalitywithoutassemblyDesigndrivenfunctionalityIndividualizedpartsCustomerspecificadaptationsCostefficientsmallseriesupto

"lotsizeone"RapidprototypingandserialapplicationsFastfeasibilityfeedbackofvirtualmodelsHapticfeedbackImagesources:WITHINLabs,DePuySpine,HettichWashingrotorFingerimplantsAcetabularcupSpinalinstrumentProductivity

advantageCost

advantageFreedomofdesignCustomization$EOS2014|EOS|*CrownsandbridgesarealreadyanestablishedsolutioninthemarketSource:EOSExample:customizationCrownsandbridgesApplicationCompleteandwellacceptedmanufacturingsolutionCoCrSP2certifiedaccordingtoMDD93/42/EECanditsamendmentInstalledbase>70systems(M270)Productionof200to250units/11h>12,500unitsproduced/dayEOS2014|EOS|*CrownsandbridgesarealreadyanestablishedsolutioninthemarketSource:EOSEOS2014|EOS|*EOS2014|EOS|*Inthemedicalmarket,customizationdelivershighvalueforpatientmatchedsurgeryguidesExample:customizationCutanddrillguidesApplicationPatientspecifickneesurgeryguidesBasedondatagenerationbyCTSingle-useinstrumentBiocompatiblepolyamidematerialAdvantagesSurgeon:facilitatesprecisionPatient:lessstressful(shorteranesthesia,lessreplacements)Hospital:fastersurgery(1min~600$),nore-sterilizationcostsEOS2014|EOS|*FHCswitchestoEOSTechnologyformanufacturingofstereotacticplatformsExample:customizationStereotacticframeAdvantagesComfortandcare:customizeddesignfosterspatientwell-beingandshortensORtimePrecision:highest-qualityproductiontostrictstandardsrequiredformedicalapplicationsEconomic:useslessmaterial,providesfastermanufacturingturnaroundtimesEOS2014|EOS|*Patient-specificdesignisalsoofhighvalueformedicali