FCCA验厂评分标准【Walmart质量管理审核评分标准】

最新的FCCA验厂评分标准［Walmart质量管理审核评分标准】

RatingGuidelines

Particulars3210

1.0FactoryFacilitiesandEnvironment

•Factoryhassufficient-Only80%laminationof-Onlybetween50%lo-Only49%andlower

lightingnolessthan:lightingandnoless79%luminationofluminationoflighting

-300luxforproduction,than:lightingwasobservedwasobservedon

1.Thereissufficientlightingon:finishing&revising-240luxforproduction,onproduction,revising,production,revising,

Production,revising,finishing,areas.revising,finishingareasfinishing,inspection,finishing,inspection,

nspection.packingandloadingareas?-750luxfoeinspection-600luxforinspectionpackingandloadingpackingandloading

area.areaareas.Needtoimprove.areas.Needs

-150luxforpacking&-120luxforpackingandimprovement.

loadingareas.loadingareas.

2.Thefacilitymaintainscleanand•CleanandOrganized：-OrganizedbutnotDisorganizedinsome-Allareasaredirtyand

organizedproduction,finishingand-ProductionAreaclean:areas:(Anyofthethreedisorganized.

packingareas.•Finishing&Packing•ProductionArea(3)areas)

Areas•Anishing&Packing

Areas

-Factoryhasaseparate-Factoryhasaseparate■Factoryhasaseparate■Factorydoesnothave

inspectionareawithinspectionareawithinspectionarea,butbothaseparateorproper

3.Facilityhasseparateinspectionarea

tableforcheckingtablebutventilationistableandventilationareinspectionarea.

withinspectiontableandproper

itemsandwritingreport.notsocomfortable.notsufficient.Notableandpoor

ventilation.

Alsohavegoodventilation.

ventilation.

4.Facilityhasdocumentedpests.'mildewFactoryhasaproperFactorydoesnothaveaFactoryonlyperformFactorydoesnothave

andmoisturecontrolprogramwhichpest/mildew/moisturepest/mildew/moisturesomeirregularanypests，mildew/

includesfrequentinspections.(In-housecontrolprogramandcontrolprogrambutinspectionsandmoisturecontrol

or3rdparty)recordsofinspections.haverecordsofrecordingoftheprogramnorrecordsof

inspections.program.inspection.

GeneralstateofSomebrokenwindowsManybrokenwindowsRiskofcontamination

windowsandroofsareand/orholesonroofthatand/orholesonroofthatduetobrokenwindows

5.Nobrokenwindowsorleakingroofs

keptingoodconditionmayleak,butlowriskofmayleak,butstilllowandleakingroofs.

thatmayresulttoproductcontamination

andnoprobablecontamination.riskofconiamination.

wasobservedduringaudit.

contaminationhasbeen

observed.

6.Factoryhasmetaldetectingunit.-Factoryhasmetal-Factorydoesnothave

(Scoringwillnotapply(N/A)iffactorydelectingunit.metaldetectingunit.

doesnotneedthismachine.)

-Factoryhasand-Factoryhasallcontrol-Factoryhasallcontrol-NoprocedureonSharp

implementsstrictrecordsdocumented,recordsdocumented,ToolsInstruments.

procedureonuseofbutrecordsofbutnorecordsof•Noimplementationon

7.Factoryimplementsstrictsharptoolssharptoolinstrumentstoimplementationarenotimplementationtouseo1sharp

controlproceduretopreventscissors,avoidmixingwithcompletetosupportthis.supportthis.instruments.

Critical

knives,blades,safetyglassesandproducts.NoControlRecords

needlestobemixedwithproduct.Actualcontrolprocess

isimplementedwith

recordsof

implementation.

-Factoryhasback-up-Factoryhasback-up-Factorydoesnothave

8.Factoryhasback-uppowersupplypowersupplypowersupplyback-uppowersupply

available."Generator""Generator"andingood■Generator*'butnotin"Generator".

runningcondition.goodrunningcondition.

1.1MachineCalibrationandMaintenance3210

•Yes.factorymachines•Factorymachinesand

1.Factorymachinesandequipmentsare

andequipmentsareequipmentsarenot

appropriatetoproduceWal-Mart

appropriatetoproduceappropriatetoproduce

products.

WMproducts.WMproducts.

•Factoryhassystemand■Factoryhassystemand-FactorydoesnothaveFactorydoesnothave

proceduresforproceduresforpropersystemandsystemandprocedures

scheduledequipmentscheduledequipmentproceduresforforscheduled

2.Factoryhasdocumentedsystemand

cleaningandrepairscleaningandrepairsscheduledequipmentequipmentcleaning,

procedureforscheduledequipment

-Ailschedulesand-Schedulesandactionscleaningandrepairsandrepairs.Norecords

cleaningandrepairs.

actionsarerecordedhaveincomplete-Allschedulesandaremaintained.

andmaintained.records.actionsarerecorded

andmaintained.

3.Factorymachinesandequipments•Factorymachinesand•Factorymachinesand•Factorymachinesand

appeartobecleanandingoodrunningequipmentsaredeanequipmentappearsoldequipmentsarenot

condition.andingoodrunningandnotcleanwithcleanandnotingood

conditionwithnosignofevidenceofoilleakage.runningwithoilleakage.

oilleakage.

Factorymachines,-Factoryhasscheduled'-Factorymachines,-Factorydoesnothave

1equipmentsandtoolsmaintenanceandequipmentsandtoolsschedulesformachines,

areproperlylabeledwithcalibrationbutareproperlylabeledwithequipmentsandtools

4.Machines,equipmentsandtoolsaredateoflastmachines,equipmentsdateoflastmaintenancemaintenanceand

properlylabeledwithdateoflastmaintenance,andtoolsarenotandcalibration.calibration.

maintenancG/caiibrationandschedule.calibration.labeled.■Factorydoesnothave■Machines,equipments

Factoryhasscheduledscheduledmaintenanceandtoolsarenot

■naintenanceandandcalibration.labeled.

_xcalibration.

Yes,machines,-Somemachines,Machines,equipments

5.Machines,equipmentsandtoolsthat:squipmentsandtoolsequipmentsortoolsthatortoolsthatneedstobe

hatneedstobeneedstoberepairedarerepaireddoesnothave

needstoberepairedareproperly

epairedareproperlynotproperlylabeled.anylabelormark.

labeledtoavoidaccidentaluse.

abeledtoavoid

accidentaluse.

Factoryhasproper,•Factoryhasproper,•Factoryhascleanand•Factorydoesnothave

Jeanandorganizedcleanandorganizedorganizedstorageareaaproperandorganized

6.Factoryhasproper,cleanand

storageareastorageareabutwithoutlabeledstorageareaforcritical

organizedstorageareao(criticaltooling

StorageareahasStorageareahasshelves.tooling.

(i.e.injectionmoulds)withlabeled

.helveswithlabels.marksorlabelson-Nomarksorlabelson

shelves.

criticaltoolingbutdoescriticaltooling.

nothaveshelves.

-Yesfactoryhasproper-Factoryhasproper-Factorydoesnothave

7.Factoryhasproperdocumentationdocumentationanddocumentationbutnoproperdocumentation

andupdatedinventoryofmachines,updatedinventoryofupdatedinventoryoforupdatedinventoryof

tools,sparepartsandequipments.machines,tools,sparemachines,tools,sparemachines,tools,spare

partsandequipments.partsandequipments.partsandequipments.

8.Factoryhasmaintenanceteamwith卜Factoryhassufficient-Factoryhasinsufficient-Factorydoesnothave

suitableskilllevelandequipmentstomaintenanceteamthatmaintenanceteamwithamaintenanceteam.

performnecessaryrepairandcalibrationhassuitableskills.limitedskillsand

onmachines.-Factorymaintenanceequipments.

teamareproperly

equipped.

2.0QualityManagementSystem3210

^Appropriatequality•Factoryhasappropriate•Factorydoesnothave

policyandproceduresqualitypolicyandanyestablishedquality

«u~havebeenissued,proceduresbutisnotpolicyandprocedureor,

1.FactoryhasestablishedQualityF」.

一.....properlycommunicatedeasilyaccessibleand•Factoryestablished

ManagementoSystemthatisappropriate

toalldepartmentsandisjuststoredintheoffice.qualitypolicyand

totheirproductsandprocedures.

easytounderstandandprocedureisnot

assess.appropriatetotheir

system.

Allfactoryworkers,■Notallfactory■Mostoftheworkersand■Factoryqualitypolicies

2.Workers&Supervisorsarefamiliartoincludingsupervisorsemployeesorsupervisorsdonotfullyandprocedureswere

thesequalitypoliciesandobjectives.areawareandfullysupervisorsareawareunderstandthesenotproperty

understandtheseandfullyunderstandpoliciesandprocedures.communicatedto

policesandprocedures,thesepoliciesandworkersaswellas

procedures.supervisors.

(^FactoryhasFactoryhavea-Factorydoesnothave

documentedcustomersystematicproceduretodocumentedcustomer

3.Factoryhasdocumentedcustomercomplaintsprogram,managecustomercomplaintsystem

complaintsystemanddocumentedrecall-Factoryhascomplaintsandrecalland/ordocumented

program.documentedrecallprogram,butnorecordsrecallprogram.

program.tosupportapplicationis

available.

,__cc,•,」...1-Yes.factoryQCTeam•FactoryOCTeamis

4.FactoryQCteamisindependentfrom...,.

Critical_.....isindependentfromnotindependentfrom

Productiondivision.r.„....

productiondivision.productiondivision.

-ReportsofdiscussionReportsofdiscussion-Meetingstosolve-Production

andplanningareandplanningareQualityissuesandmanagementandQC

__.__availabletogetherwithavailabletogetherwithconcernsareavailableteamdoesnotdiscuss

5.ProductionmanagemenxtandQC

...theplantosolvequalitytheplantosolvequalitybutthereisnonorworktogetherin

teamdiscussandworkttogetherin

c—,issuesandconcerns.issuesandconcerns.documentedplan.solvingQualityissues/

solvingQualityissues/concerns.~

小,"-Documentedrecordsto■Factoryhaveconcerns.

Documented»,一,△,

supportthattheplansincompletedocumented

wereperformedarerecordstosupportthese

available.plans.

-Factoryhas-Factoryhas-Recordofactions-Nosystemand

documentedsystemsdocumentedsystemstakentocontrolrisksareprocedurestocontrol

6.Factoryhassystemsandproceduresandprocedurestoandprocedurestoavailablebutfactoryrisks.

nplacetocontroltheriskofphysical,controlriskofphysical,controlriskofphysical,doesnothavesystems■Norecordsandaction

chemicalandbiologicalcontaminationchemicalandbiologicalchemicalandbiologicalandprocedurestotakentocontrolthese

thatmaydamagetheproductandcontamination.contamination.controltheserisks.risks.

personnelaswell.-Recordsonactions-Recordsolactions

takentocontrolrisksaretakentocontrolrisksare

available.notavailable.

-Factoryconductsrisk-Factoryconductsrisk-Factorydoesnot

assessmenttoidentifyassessmentIoidentifyconductrisk

hazardsfromchemicals,hazardsfromchemicals,assessmentand

7.Factoryconductsriskassessmentsio

rawmaterials,processrawmaterials,processdocumentsarenot

dentifyhazardsfromchemicals,raw

equipmentsandtods.equipmentsandtoolsavailabletoidentify

materials,processequipmentsand

•Riskassessmentbutnodocumentationthesehazards.

tools.

recordstoidentifytheseforthisprocessis

hazardsareavailableforavailable.

review.

IncomingMaterialsControl

3.0(WarehousingandStorage)3210

-Yes,factorypraciices-Somefirst-infirst-out■Factorydoesnot

1.Properfirstin-firstout(FIFO)systemfirstin-firstout(FIFO)(FIFO)systempracticespracticefirstin-firstout

onmaterialsarepracticed.system.-FIFOaredocumentedbutnot(FIFO)system.

systemismentionedonconsistentlyexecuted.

incomingmaterials

procedure.

-Factoryhasprocedures-Factoryhasprocedures-Factoryhasprocedures-Factorydoesnothave

forqualityinspectiononforqualityinspectiononforqualityinspectiononprocedureforquality

c一「incomingrawmaterials,incomingrawmaterials,incomingrawmaterials,inspectiononincoming

2.Factoryhasproceduresforquality

accessoriesandaccessoriesandaccessoriesandrawmaterials,

inspectiononincomingrawmatenals.

..components.componentsbuthavecomponentsbutdoesaccessoriesand

accessoriesandcomponents.

-Inspectionsconductedincompleterecordsofnothaveanyrecordofcomponenls.

arerecorded,,inspectionsconducted.inspectionsconducted.

documented.

■Factoryconducts•Factoryconducts•Factoryconducts■Factorydoesnot

quantitycheckingforquantitycheckingforquantitycheckingforperformquantity

3.Incomingandoutgoingmaterialincomingandoutgoingincomingandoutgoingincomingandoutgoingcheckingonincoming

quantitiesaremonitoredandmaterials.materials.materials.andoutgoingmaterials.

documented.-Quantitycheckingis•Quantitycheckinghas•Quantitycheckingisnot

propertymonitoredandincompletedocumentedproperlymonitoredand

▲documented.records.documented.

,u〜J,-Yes.factoryhas•Factorydoesnothave

4.Factoryhasspecificationstor

\,specificationsforspecificationsfor

purchasedmatenals.

purchasedmatenals.purchasedmaterials.

-Factoryhasprocessto-Factoryhasprocessto-Factoryhasprocessto-Factorydoesnothave

ensureincomingensureincomingensureincominganydocumented

materialsconformtomaterialsconformtomaterialsconformtoprocessandreference

uu1J11~specifications.specifications.specrtications.samplestoensure

5.Factoryhasdocumentedprocessand_

.-Documentsand-Onlydocumentsare-Onfyreferencesamplesincomingrawmaterials

referencesamplesthatensureincoming

referencesamplesareavailabletoensurerawareavailabletocheckconformto

rawmatenalsconformtospecifications.

availableforcheckingtomaterialsconformtoonrawmaterialbutnospecifications.

ensurerawmaterialsspecrtications.documentedrecordsare

conformto•Noreferencesamplesavailable.

specifications.areavailable.

-Factoryhasproper-Factorydoesnothave

八「，「，..systemsandprocedurespropersystemon

6.Factoryhaspropersystemonmaterial

/,onmaterialsegregationmaterialsegregationto

segregationtoavoidaccidental1

Qtoavoidaccidentalavoidaccidental

contaminationfromrejecteditems.

contammatonfromcontaminationfrom

rejecteditems.rejecteditems.

•Goodqualityitemsare-Notallgoodquality-Goodqualityitemsare-Factorydoesnot

properlyseparatedfromitemswereseparatednotseparatedfrompropertyseparategood

7.Factoryproperlyseparategoodqualityrejects.fromrejects.rejects.qualityitemsfrom

itemsfromrejectsandidentifies-Non-conformingNon-conformingNon-