CPS-M-A-0103威埃姆螺旋压实机

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•SCREWCOMPACTORA期01.032MAINTENANCECATALOGUE清单CHECKLIST当地经销商和维修点的地址ADDRESSOFLOCALDEALERORSERVICEPOINTEQUIPMENTIDENTIFICATION设备验收参见发票和保装中定单通知上的定购代码来验收。Refertoordercodeinacknowledgmentoforder,ininvoiceandonpackagingtoidentifyequipment.1)Machinecode2)Machineserialnumber3)YearofconstructionCECONFORMITYDECLARATION(“B”TYPE)ThemachinesaremanufacturedaccordingtotheDIRECTIVE89/392/EECANDSUBSEQUENTAMENDMENTS.Itisforbiddentooperatealltheseproductsbeforethemachineorthecomplexsystem,inwhichtheywillbeinstalled,isdeclaredinconformitywiththeDIRECTIVE89/392/EECANDSUBSEQUENTAMENDMENTS.EMC合格声明电子发动机是依照（EMC指示）和23/ECC（低压指示）制造的。EMCCONFORMITYDECLARATIONElectricmotorsmanufacturedaccordingto:89/392/EEC(EMCdirective)and73/23/ECC(Lowvoltagedirective).This“UseandMaintenance”bookletisanintegralpartoftheequipmentandmustbereadilyonhandforthepersonnelinchargeoftherunningandmaintenanceofthemachine.用户、操作人员和维护工程师必须掌握此手册的内容。此出版物中的描述和图解无任何约束。Theuser,theoperatorandthemaintenanceengineermusthaveaknowledgeofthecontentsofthisbooklet.Thedescriptionsandillustrationscontainedinthispublicationarenotmeanttobebinding.在不改变所述机器的主要特性的前提下，在任何时候并不负责及时更新此出版物的情况下，制造商有权根据结构或商业因素，或产品改进的需要，对机械装置、部件和附件进行修改。Withoutalteringthemaincharacteristicsofthemachinesdescribed,theManufacturerreservestherighttomakeanymodificationstothemechanisms,componentsandaccessoriesthataredeemednecessaryfortheimprovementoftheproductorforconstructionalorcommercialreasons,atanytimeandwithoutanycommitmenttoupdatethispublicationpromptly.使用禁忌-设备的局部或全部安装和使用，明文规定，只局限于由授权的专业人员来执行。-必须将设备的金属框架进行接地。-禁止以未指定的方式来使用设备。-禁止在机器运行时，执行维护、修理、修改或与工作周期无关紧要的措施。如果要进行上述操作，首先必须将机器的所有电源断开。材料相关备注：定期用水来清理螺旋，用户制定的清理间隔主要是取决于操作的产品和应用。CONTRA–INDICATIONSFORUSE-Theinstallationanduseoftheequipment,eitherpartialortotal,isrestrictedtoexpresslyauthorizedpersonnelonly.-Itisobligatorytoearththemetalframeoftheequipment.-Itisforbiddentousetheequipmentinwaysotherthanthosespecified.-Readthewarningandhazardnoticesonthemachinecarefully.-Itisforbiddentoremovethewarningandhazardnoticesfromthemachine.-Itisforbiddentocarryoutmaintenance,makerepairs,modificationsortakeanymeasuresnotstrictlynecessaryfortheworkcyclewhentheequipmentisrunning.Firstofall,itisnecessarytodisconnectallpowersuppliestothemachine.-Itisforbiddentoremovetheguardsandsafetydevicesfromthemachine.-Itisforbiddentostartworkwiththeguardsopen,ortoopenthemduringtheworkcycle.REMARKSCONCERNINGSTUFF:Cleanthescrewregularlywithwater.Theintervalsareestablishedbytheuserastheymainlydependontheproducthandled,aswellasontheapplication.清理槽和密封时，要格外小心。在进行清理工作前，请与客户服务协商。参照人员和机器的操作安全事项：-在操作过程中出现重大故障的情况下，使用机器（例如，超标的噪音级别，振动等等）。-在修理或维护之后，未反复地进行TroughandsealsmustbeuctscheckwithcustomerWithreferencetooperatingsafetyofpersonnelandthemachine.ITISFORBIDDEN-tousethemachinewithinflammableproductsorwithsolidpartsthatmayexplode;-tousethemachinewithoutthesafetydevicesandguardslistedinthismanual;-tousethemachineiftherearesignificantfaultsduringthecourseoffunctioning(excessivenoiselevel,vibrations,etc...);-tousethemachineafterrepairsormaintenancewithoutrepeatingthechecksdescribedonpageSP.50.M.15.01.Themachineisprovidedwithallthenecessarysafetydevices.However,inviewofthestructureandfunction,thereisonemachineareathatcanbeprotectedonlywithintheplantinwhichitisinstalled.Theseessentialsafetydevicesarethereforetheresponsibilityoftheplantmanufacturer(seedrawingbelow).OUTLETOUTLETINLETMAXIMUMWEIGHTS(kg)类型1246810包装箱PackingcrateCPS-180S24024025CPS-18030024030042064086025CPS-280550-47063079095030CPS-360810-59081035如果包装中包括喂料机，必须将其重量加入包装的总重量。Ifthefeederissupplied货物到达时，根据定单通知检查物品的性能和数量。如果有任何部件在运输过程中损坏，请立即在托运单（运货单）上声明索赔。司机负责验收，副本给您留做存根。如果您接收的物品费用已付，立即将索赔寄到厂商或直接寄到货运代理。如果未能在货物达到时声明索赔，将予以拒收。在卸载过程中，适当地为设备钩上提升设备，将会避免对输送机造成损坏。不要推拉输送机部件！切记处理机械设备时，要格外小心谨慎。如果提供了一个以上的喂料机，确保同一个喂料机上的每个部分标记相同的序列号。螺旋式输送机可以整个或，分成光轴和传动装置来提供。TRANSPORTHANDLINGOnarrival,priortounloadingcheckifnatureandquantityofthegoodscomplywiththeacknowledgementoforder.Ifanypartsaredamagedthroughtransportimmediatelystateyourclaimsinwritingontheconsignmentnote(waybil).Thedriverisobligedtoacceptthisandtoleaveyouacopy.Sendoffyourclaimswithouthesitationtothesupplierifyoureceivedthegoodsfreedestinationordirectytoyourshippingagent.ifyoufailtostateyourclaimsonarrivalofthegoodsacceptancemaybedenied.DamagewillbeavoidedduringtheunloadingofthescrewconveyorifasuitableIiftingdeviceishookedonappropriately.NEITHERPUSHNORDRAGCONVEYORPARTS!Bearinmindyouarehandlingmechanicalequipment.Pleasehandlewithcare.Ifsupplyincludesmorescrewfeederspleaseensureeachsectionofthesamefeederismarkedwiththesameserialnumber.Screwconveyorscanbesuppliedinoneormorepieces,withbareshaftorwithdriveunit.切记要使用专用的夹具来提升和处理机器。使用的提升系统必须适合机器的重量和尺寸，以及进行的移动。使用带有安全固定器的挂钩或吊钩来钩住提升夹具。严禁使用夹具、环状物，开口吊钩，以及不能与带有安全固定器的挂钩或吊钩一样提供相同安全尺度的其他装置。TRANSPORTHANDLINGAlwaysliftandhandlethemachineusingthegripsprovidedforthepurpose.Theliftingsystemsusedmustbesuitableforthemassanddimensionsofthemachine,andthemovementstobemade.Hooktheliftinggripsbymeansofshacklesorhookswithsafetyfasteners.Donotuseclamps,rings,openhooksorothersystemsthatdonotguaranteethesamesafetyasshacklesorhookswithsafetyfasteners.准备打开齿轮电动机的包装，在从地面提升整个要装配的螺旋式输送机之前，再次固定所有螺母和螺钉。螺旋式压实机是整个供应的。-拆除所有的防护材料（例如，绳索，木楔等）PREPARATIONRemovepackingfromgearmotor.Beforeliftingtheentirelypreassembledscrewconveyorfromtheground,onceagaintightenallnutsandbolts.Duringinstallationormaintenanceuseonlyapprovedhoistingequipment.Duringeachphaseofinstallationalwayshandlethescrewconveyorusingappropriatehoistingequipmentfixedappropriately.Supply:Screwcompactorsaresuppliedinonepiece.Assembly:-Removedriveprotection-Removeallprotectionmaterial(e.g.wire,woodenwedgesetc.)固定预先布置好机器的安装地点。固定必须牢固安全。FASTENINGPre-arrangetheinstallationareaforthemachine.Whensupplied,themachineisalreadyfullyassembledandonlyneedstobepositionedandfastenedtothesupportplane.Thefasteningmustbefirmandsafe.Theinstallationwiththesuitablesupport,anchoringandconnectionsystemsmustbecarriedoutbytheuserincompliancewiththerelevantsafetynorms.INSTRUCTIONFORANCHORING入口和出口必须以不同方向固定，并且-必须够坚实来进行刚性连接。-切勿导致螺旋式输送机变形。-严禁将手放入螺旋中（例如，穿过铁栏）；如果由于应用问题，装置不能使用防护铁栏，必须提供极限开关装置，以备在需要时立即断开主电源。-必须提供额定（未超载）的螺旋填料。螺旋式输送机有两个入口：需要注意的是将不使用的入口关闭，以避免雨水的渗入。必须将螺旋式输送机稳稳的支撑住，并且底座支架或底部每个部分至少有两点要对称。超过入口-出口长度的螺旋式输送机（参见目录）将由法兰分成几个部分，这样能以正常的方法运输设备。Thefasteningofinletsandoutletscanbecarriedoutindifferentwaysbut-mustbesufficientlyrobustwithrigidconnection;-mustnotcausedeformationofthescrewconveyor;-muststopapersonfromputtingher/hishandinsidethescrew(e.g.bymeansofgrilles);ifbecauseofapplicationproblemstheinstallationofaprotectiongrilleisnotpossible,onemustprovideforlimitswitchsystemsthatinterruptmainssupplyimmediatelywhennecessity;-mustprovideforscrewfeedingwithoutexcessiveloads;-screwconveyorswithtwoormoreinlets:importanttokeeptheunusedinletclosedinordertopreventthepenetrationofrainwater.Screwconveyorshavetobesupportedfirmlyandsymmetrycalmlyinminimumtwopointspersection,eitherbybasesupportortroughfoot.Screwconveyorswhicharelongerthanacertaininletoutletlength(seecatalogue)aredividedbyflangessothattheycanbeshippedbynormalmeans.避免任何振动。螺旋式输送机必需一个或一个以上检查窗口。用固定螺钉或螺母来装配这些窗口；或者注意：装配前，确保每个部分的序列号相匹配在装配部件之前，将法兰进行密封。Avoidanykindofvibration.Forscrewconveyorswithoneormoreinspectionhatchesitisnecessary1)toequipthosewithlockingboltsandnuts;or2)toprovideforanEN1088-standarddevicethatstopsthescrewconveyorincaseofopeningorremovaloftheinspectionhatch.N.B.:Beforeassembly,ensureserialnumbersoneachtroughsectionmatch.Priortoassemblyofthetroughsectionsfitflangeseals.螺旋螺旋可以焊接在槽的内部或外部。在内部焊接情况下，必须使用铁片或湿布防止槽衬套的脱离。在外部焊接情况下，必须在平滑的表面进行焊接。此外，必须准备适当的提升设备来提升螺旋，以避免其弯曲，并将其引入槽中。WELDINGOFTHESPIRALSCREWThespiralscrewcanbeweldedeitherinsideoroutsidethetrough.Inthefirstcaseitisnecessarytoprotectthetroughlinerfromsquirtsusingsheetmetalorawetcloth.Inthesecondcasetheweldingjobmustbecarriedoutonanevensurface.Furthermore,onemustdisposeofsuitablehoistingequipmentinordertobeabletolifttheentirescrewflexion-freeandtointroduceitintothetrough.Toolsrequired:Weldingset(arcorwire-type:200-300A);smallgrindingmachine.将两个部分连接起来，使它们相互接触，组成一个延伸的螺旋。A)Allignthespiralscrewpartssothattheyformacompletecontinuousscrew.Startwiththefirstscrew,thenthevariousintermediatesectionsinnospecificorderand,finally,thelastsectionwiththeroundedspiralend.B)Positionthetwosectionstobejoinedinsuchawaythattheytoucheachotherandtheyformacintinuousscrew.c)Mountthesuppliedtoolasshowninfigure(toolwithattachedinstructionscanbefoundinsidethedrivetroughsection.Fixthetwoscrewsectionsandtightentierodsfirmly.D)Weldthescrewatthejoints.G)切割最后螺旋部分来测量圆形螺钉末端的反面，提供焊接斜角。确保螺旋螺钉的总长度比槽的总长度短50mm。总装配A)如果焊接在外部，将螺旋螺钉直直升起并将其引入槽。Grindroughnessesonthespiralsurface.Repeatoperationateachintermediatejoint.G)Cutlastspiralsectiontomeasureoppositetheroundedscrewendandprovidebevelforwelding.Ensuretotallengthofthespiralscrewis50mmlessthantotaltroughlength.FinalassemblyA)Ifweldedoutsidethetroughliftthespiralscrewstraightandintroduceitintothetrough.B)正确地将减压器连接到螺旋耦合法兰，注意要纠正中心。C)进行1到2分钟的试运转，用少量的水将槽衬套湿润。在安装和维护操作中，只能使用符合安全规章的鉴定过的工具和提升设备。B)Connectthereducertothescrewcouplingflangeinacorrectwaypayingparticularattentiontocorrectcentering.C)Carryout1to2minutestestrunwettingthetroughlinerwithalittlewater.Priortoliftingtheentirelypreassembledspiralconveyorfromthegroundtightenallconnectingnutsandbolts,aswellasthetroughcoverbolts.Duringinstallationandallmaintenanceoperationsonlyusecertifiedtoolsandhoistingequipmentincompliancewithsafetyregulations.在从螺旋式输送机上拆卸齿轮减压器或末端轴承之前，必须用螺钉固定，以防止它从槽支架脱落。首先打开位于入口槽下面的检查窗口，将木板引入开口处并固定。现在才能将齿轮减压器或轴承拆卸。DISMANTLINGPriortodismantlingofthegearreducerortheendbearingfromthescrewconveyor,thescrewmustbesecuredagainstslidingoutofthetroughhousing.Firstopentheinspectionhatchbeneaththeinletspout.Introduceawoodenplankintotheopeningandrestrain.Onlynowgearreducerorendbearingmayberemoved.ATTENTION!BEFOREOPENINGTHEINSPECTIONHATCHENSUREMAINSSUPPLYTOELECTRICMOTORISDISCONNECTED.在进行任何操作之前，要断开主电源！主体连接必须由电工或具有资格的专业人员来进行。切勿将手放入正在运转的螺旋式输送机中！在断开主电源之前，切勿打开检查窗口或槽盖。BEFOREANYACTION,DIS-CONNECTMAINSSUPPLY!ELECTRICALCONNECTIONSConnectionswiththemainsmustbecarriedoutbyanelectricianorotherqualifiedpersonnel.BEFOREANYACTIONDISCONNECTFROMMAINSSUPPLY!Beforeconnection,ensureplateandvoltagesupplymatch.Payattentiontosafetyregulations.GENERALPRECAUTIONSNeverputyourhandsintoarunningscrewconveyor!Neveropentheinspectionhatchesortroughcoversbeforehavingdisconnectedtheconveyorfrommainssupply.抗压筛。HYDRAULICCONNECTIONSa)1/2’’upperwaterinlet,suppliedwithclean(technical)water,max.pressure:5bar;delivery:0.5l/sec.,withmanualvalve.Itsfunctionistowashandcleanthecollectingareaofthesewageyieldedbythematerialscreened.b)1/2’’upperwaterinlet,suppliedwithclean(technical)water,max.pressure:5bar;delivery:0.5l/sec.Itsfunctionistowashthepressingscreen.c)Waterinletforwashingthelower1/2’’screen,suppliedwithclean(technical)water,max.pressure:5bar,delivery:0.5l/sec.环境条件配置环境条件配置环境条件用户负责为机器的运转提供所有需要的连接（电力，气体等等）。用户负责为机器的运转提供所有需要的连接（电力，气体等等）。客户负责安装不当使用章节中指示的装配区域中的安全设备。放置机器时，要考虑到以后日常维护中所需的空间。ENVIRONMENTALCONDITIONSThemachineisdesignedandbuiltforworkingindoorsaswellasoutdoors.POSITIONINGTHEEQUIPMENTItistheuser’sresponsibilitytoprovideforalltheconnectionsrequired(electricity,air,etc.)forthefunctioningofthemachine.Theuserisresponsibleforallthesafetyrequirementsintheareaofinstallation(aeration,earthingetc.).ITISTHECUSTOMER’SRESPONSIBILITYTOEQUIPTHEASSEMBLYAREAWITHTHESAFETYDEVICESINDICATEDINTHECHAPTERON“IMPROPERUSE”.WHENPOSITIONINGTHEMACHINE,TAKEINTOCONSIDERATIONTHESPACESINDICATEDFORROUTINEMAINTENANCE.检查是否有外界物质进入输送机机架。如果有，打开槽盖然后清理。之后，把槽盖放回原处。检查旋转方向（在入口看是逆时针）。如果不是，颠倒电动机的接线盒中的接线。在填料之前，让螺旋式输送机空转两分钟。如果一切正常，填料进行正常操作。COMMISSIONINGPROCEDURECheckifforeignsubstancesorwaterhaveenteredtheconveyorhousing.Ifso,removetroughcoverandclean.Afterwards,replacecover.Checkdirectionofrotation(anti-clockwiseifseenfrominlet).lfwrong,thenreversewiringinterminalboxoftheelectricmotor.Beforefeedinginmaterial,starttheemptyscrewconveyorandletitrunforapprox.twominutes.Ifeverythingisfineaddmaterialandproceedwithnormaloperation.操作根据设备类型，由遥控器或本机器上的启动器来控制操作。倾斜安装时，底部部件可能有积聚的液体。排放模块就是用来解决此难题。排放模块是用来将固体产生的水排放出去，但只局限于少量的水。盖子不是用来装水的。OPERATIONAccordingtothetypeofplant,operationiscontrolledeitherbyaremotecontropanelinthemaincontrolroomorbyalocalstarter.Thelifeofthespiralconveyorwillbeincreasedbyshuttingofftheinletandbyemptyingthespiralconveyorattheendofeachworkingday.Thisisparticularlyimportantifthematerialconveyedtendstohardenorbecomemoreviscousorstickyifallowedtostandforaperiodoftime.Wheninstalledinclined,theremaybeaccumulationofliquidinthelowerpart.Thedrainagemoduleisusedtosolvethisproblem.Thedrainagemoduleisdesignedtoallowthefreewaterfromthesolidstoflowout,notanabundantflowofwater.Thecoversarenotdesignedtocontainliquids.操作状态:-确保机器的所有防护装置和安全设备完好无缺并处于良好工作状态。-机器运转时检查各个部件的温度，决不能过热。根据经济因素和便利程度，建议将维护操作纳入计划，来代替出现紧急事件后的补救，来排除最大生产量期间停机的可能性。CHECKINGANDTESTINGATUSER’SPREMISESToensurethatthemachinehasnotbeendamagedduringtransportorinstallation,carryoutthefollowingcheckscarefully:MachineNOTinoperation:-Ensurethatthewarningandhazardnoticesarepresentonthemachineandthattheyareingoodcondition.MachineINoperation:-Ensurethatalltheguardsandsafetydevicesofthemachineareintactandinperfectworkingcondition.-Checkthetemperatureofthevariouscomponentswhenthemachineisrunning.Thesemustnotheatupexcessively;-Letthemachinerunemptyformaximum2minuteswithoutmaterialinsidetocheckthecorrectfunctioningofeachcomponent.Itisadvisabletoprogrammaintenanceoperationsinsteadofactingintheeventofanemergency,bothforeconomicreasonsandasregardsconvenience,soastoeliminatetheriskofpossiblestopsduringperiodsofmaximumproduction.每周一次，检查排水装置是否生锈；如果没有，进行清理以避免阻塞。每月一次，检查衬套和密封的磨损状况。润滑和零件的更换频率取决于应用和运输的材料。现实中，输送机可能具有不同的轴承、密封和衬套。但是，零件的更换步骤是相同的。PERIODICCHECKSFailuretofollowthemaintenanceinstructionsmaycauseproblemsandcouldinvalidatetheguarantee.Onceaweek,checktoseeifdrainingsetisfreeofcrusts.ifnot,cleaninordertoavoidblockages.Onceeverymonth,checkthestateofwearofthelinerandtheseals.Onceeveryyear,itisadvisabletoreplacetheendbearingseals.Onceeverythreeyears,replacethetroughliner(ifwornout).Thefrequencyoflubricationandreplacementofpartsdependsontheapplicationandonthematerialconveyed.Indeed,conveyorsmaycomewithdifferentbearings,sealsandliners.Theprocedureofpartsreplacement,however,isalwaysthesame.齿轮减压器和末端轴承装置的密封部件的更换REPLACEMENTOFTHESEALINGUNITOFGEARREDUCERANDOFENDBEARINGASSEMBLY图.1图.1按照图1，执行下列步骤：按照图1，执行下列步骤：拆下便利密封管更换填料密封管通过拧紧螺母（2）来调整填料密封管。Referringtofig.1,carryoutthefollowingsteps:1)Removenuts(2).2)Removebolts(1).3)Removepackinggland(4).4)Replacepackinggland(3).5)Mountflange(4)onpackingsealusingbolts(1).6)Adjustpackingglandbytighteningnuts(2).槽衬套的更换REPLACEMENTOFTROUGHLINER1）断开电动机的主电源－松开槽端上的螺钉。1)Disconnectmotorfrommainssupply-Slackenscrewsontroughside.2）将螺钉从槽中拔出。2)Extractscrewfromtrough.3）通过衬套和槽之间的杠杆作用拆下衬套。3)Removelinerbyleveragebetweenlinerandtrough.4）正确的清理槽－引入新衬套到槽。4)Accuratelycleanthetrough-Introducenewlinerintotrough.5）将衬套推入直到完全贴到槽底部。5)Pushlinerdownuntilitperfectlyadherestothetroughbottom.6)Embedtheliner.如果由于材料弹性，备用衬套略微变宽，尽管它作为机器的原装衬套切割和滚动了无数次，使用小型磨削器进行调整。但是，切记这样一定会对旁边的管道造成干扰。Ifduetotheelasticityofthematerialthesparelinerisslightlywiderdespitethefactthatithasbeencutandrolledonnumericallycon-trolledmachinesastheoriginalliner,makeadjustmentsusingasmallgrinding-machine.However,bearinmindthatacertaininter-ferencewiththesidechannelsisnecessary.8）将衬套引入衬套和槽支架的硅树脂密封部分，以及每个衬套之间的部分，来避免水的渗入，以及衬套和槽之间产品的渗入。8)Whenthelinerhasbeenintroducedinalltroughsectionssealwithsiliconebetweenlinerandtrough,aswellasbetweenthesinglesectionsofthelinerinordertoavoidinfiltrationofwaterandproductbetweenlinerandtrough.9)重新将螺钉引入槽。10)启动螺旋输送机，使其空转数秒，来用少量的水湿润槽的内部。11)重新装配槽盖。12)现在可以使用螺旋输送机了。9)Re-introducethescrewintothetrough.10)Startthespiralconveyorandletitrunforafewsecondswettingtheinsideofthetroughitwithalittlewater.11)Reassemblethetroughcovers.12)Thespiralconveyorisnowreadyforoperation.更换螺旋REPLACINGSCREW1）断开电动机主电源－拆下盖子－使用特殊的弯头扳手拧下用来把螺旋固定到传动法兰的两个螺钉。1)Disconnectmotorfrommainssupply-Removethecovers–Unscrewthetwoboltslockingthescrewtothedriveflange,usingaspecialelbowwrench.2）将螺旋从槽中拔出。2)Extractscrewfromtrough.3）将更换的螺旋装配到槽中。4）排列两个法兰，要小心谨慎，确保没有物质掉入中间缝隙。3)Fitreplacementscrewintrough4)Alignthetwoflangestakingcaretoensurenomaterialistrappedinbetween.5)Tightenthefixingscrew.REPLACINGSEALUNITPACKING1）断开电动机的主电源－松开三个衬垫螺钉。1)Disconnectmotorfrommainssupply-Slackenthethreepackingpadscrews.2）向前移动衬垫密封管。4）插入新的衬垫并检查长度。5)重新拧紧衬垫密封管螺钉，并拧到底。2)Movethepackingglandbackwards.3)Extractthewornpacking.4)Insertthenewpacking,checkingthelength.5)Retightenthepackingglandscrewsalltheway.更换密封部件REPLACINGSEALUNIT1）断开电动机主电源。卸下固定在传动轴固定螺钉上的安全护罩。1)Disconnectmotorfrommainssupply.Removethesafetycoveronthelockingboltofthedriveshaft.2）拧下传动轴固定螺钉。2)Unscrewthedriveshaftlockingscrew.3）拧下用来固定密封部件到支撑板之间的螺钉。3)Unscrewthescrewsfixingthesealunittothesupportplate.4）将新的密封部件装配到减速齿轮并以相反顺序重复上述步骤。4)Fitthenewsealunitonthereductiongearandrepeattheaboveoperationsinreverseorder.更换减速齿轮REPLACINGREDUCTIONGEAR1）断开电动机主电源，卸下传动轴固定螺钉上的安全护罩。1)Disconnectmotorfrommainssupply.Removethesafetycoveronthelockingboltofthedriveshaft.2）拧下传动轴固定螺钉。2)Unscrewthedriveshaftlockingscrew.3）拧下用来固定密封部件到减速齿轮之间的螺钉，将新的密封部件装配到减速齿轮并以相反顺序重复上述步骤。3)Unscrewthescrewsfixingthesealunittothereductiongear.Fitthenewreductiongeartothesealunitandrepeattheaboveoperationsinreverseorder.REPLACINGPLATES1）断开电动机主电源，拧下槽端的螺钉。Disconnectmotorfrommainssupply.Unscrewtheboltsonthesideofthetrough.2）按照更换螺旋部分中的方法，拧下螺旋。2)Removethescrewasdescribedinthescrewreplacementsection.5）重新装配固定螺钉。6）润滑金属板。7）按照更换螺旋部分的方法，来重新安装螺旋。3)Removetheplates.4)Fitthenewslidingplates.5)Refitthefixingscrews.6)Greasetheplates.7)Reinstallthescrewasdescribedinthescrewreplacementsection.齿轮减速器提供齿轮减速部件的同时，也提供了第一个油添加器，并且装配了油位计，出口和通气塞。使用长期使用寿命的润滑油，并无需更换。GEARREDUCERGearreductionunitissuppliedwithafirstoilfillingandareequippedwithoillevel,outletandbreatherplugs.Thelubricantusedisofthelong-lifetypeanddoesnotrequirechanging.油OIL定期检查油泄漏情况。-表格数据以0到35的操作温度作为参考。35Checkperiodicallyforoilleakage.Thetrademarksofthelubricantsareinalphabeticalorderwhichdoesnotrefertothequalityoftheproduct.Thelistdoesnotcoveralllubricantsavailable.Otherqualitymakescanbeequallyused.-Tabledatarefertooperationtemperaturebetween0°Cand35°C.Forhighertemperaturesthan35°Chigherviscosityoilsmustbeused,fortemperatureslowerthan0°Clessviscousoilsmustbeused.制造商进行的检查有：检查所有螺钉来确保全部都已适当地固定好。检查外形尺寸。机器运转时-空转机器一分钟进行全面检查。CHECKSCARRIEDOUTATTHEFACTORYThemachineinyourpossessionhasbeensubjectedtooperatingtestsatthefactory,soastoguaranteecorrectstart-up.ThechecksmadebytheManufacturerare:-Checkingthemachine'soperatingvoltage,whichmustcorrespondtothevaluerequestedatthetimeofpurchase;-Checkingtheserialnumber;-Checkingtoensurethatallplatesarepresent;-Checkingallscrewstoensureheyaretightenedproperly;-Checkingthedimensions;-Checkingthepacking.Withthemachinerunning-Generalcheckbyrunningthemachineload-freeforabout1minute.工作安全设备与机器一同提供的防护栏可以用来进行清理、检查和维护操作。旋转螺旋可以到达输出端：防护以及阻挡设备应由安装工人制造并提供。由于不能用盖子盖上机器的装载口和卸载口，将存在长期的危险隐患。因此，应在机器周围区域贴上适当的标志，如果必要，应将这整个区域远离其他适当的装置（由用户自行提供）。ThemachinesareprovidedwithPROTECTIONGATESintheareasaccesibleforcleaning,checkandmaintenanceoperations.Theunloadingmouthcannotbeclosedforobviousfunctionalreasons.Therotatingspiralcanbereachtroughtthemouth:“ITISABSOLUTELYFORBIDDENTOINTRODUCEANYTHING-HANDS,OBJECT-INTOTHEUNLOADINGMOUTH“.PROTECTIONANDBARRINGDEVICESSHALLBEBUILTANDPROVIDEDBYTHEINSTALLER.Sincetheloadingandunloadingmouthsofthemachinecannotbeclosedwithalid,itisaconstantpotentialdanger.Therefore,theareasurrroundingitshallbemarkedwiththemostappropriatesingsonthemachineand,ifnecessary,thewholeareashallbeisolatedwiththemostappropriatesystems(tobeprovidedbytheuser).安全锁Safetylocks安全锁Safetylocks工作安全设备必须由经过培训以及合格的专业人员进行主机的连接。在机器上进行任何操作之前，要断开电源。启动机器前，确保正确地安装所有的防护装置。如果客户在购买时，未指定要购买这些防护装置，从而造成的物品损坏和人身伤害，制造商对此概不负责。注意：如果要使用特殊材料，请联系我们（例如，大型的设备）。SAFETYREGULATIONS-Connectiontothemainsmustbecarriedoutbytrainedandqualifiedpersonnel.-Makeacorrectearthingbyconnectingthevariouscomponentscomprisingthemachineandmakesurethattheseare,inturn,correctlyconnectedtoanearthwire.-Disconnectthepowerbeforecarryingoutanyoperationonthemachine.Beforestartingupthemachine,makesurethatalltheguardsareinstalledcorrectly.TheManufacturerdeclinesallresponsibilityfordamagetoobjectsandharmtopersonscausedbytheabsenceofthesedevices,ifthesewerenotspecificallyrequestedbytheCustomeratthetimeofplacingtheorder.NOISENoiseleveldependsonseveralfactorsamongwhichscrewdimensions,typeofmaterialhandledandboxload.TheCPSnoiselevel,however,isneverhigherthan80dB(A).Thisvaluewasmeasuredfromonemetredistanceinthemostunfavourableposition.N.B:withspecialmaterials(e.g.bigparticlesize)contactoursalesoffice.热危险热危险ThermalHazards不正确固定吊环螺栓-eyeboltfixedincorrectly机器未正确地固定在地面-machinenotcorrectlyanchoredtotheground低Low正常操作Normaloperation由于没有防护装置，可以接触到装载/卸载区域-accesstoloading/unloading接触过滤产品-contactwithfilteredproductLow打开机器连接到电源的通道门-accessdooropenedwithmachineconnectedtopower机器通电时，进行维护和清理-maintenanceandcleaningwithmachineconnectedto机器报废机器报废分解机器时，遵照相关章节中所描述的提升步骤。收集传动装置油并送到专用收集站。SCRAPPINGTHEMACHINEIncaseofmachinescrappingordemolitionattheendofitslife,dismantletheplasticpartsandsendthesetospecialcollectioncentres.Theotherpartsmustbesentforrecyclingironscrap.Whiledismantlingthemachine,observetheliftingproceduresdescribedintherelevantsheet.Collectthegearunitoilandsendittospecialcollectioncentres.Whilescrappingthemachineremembertoseparatethedifferentkindsofmaterials:A)iron;C)oil.回收无论如何，要确保机器中无任何残留物，这也同样适用于附件，如螺旋喂料机或筛分器。RETURNINGTHEMACHINEWhenreturningthemachineusetheoriginalpackaging,ifpossible.Otherwisefixthemachineonapalletandcoveritwithfoiltoprotectitfromknocksduringtransport.Inanycase,makesurethemachinedoesnotcontainmaterialresidue.Thesameappliestotheaccessories,likethescrewfeederorclassifier.长期储藏机器避免将机器放置在有盐分和潮湿的环境。如果不能避免，使用热绝缘箔片将机器覆盖。如果长期不使用，请小心清理所有的零件。安装机器之前，检查电气和气动装置。用油填满齿轮减速器。STORINGTHEMACHINEFORLONGPERIODSAvoidsalty,dampenvironments.Ifthisisnotpossible,coverthemachinewithheatinsulatingfoil.Forperiodsofdisuse,cleanallpartscarefully.Arrangetheequipmentonawoodenpalletandstoreitawayfrominclementweatherconditions.Beforeinstallingthemachine,checktheelectricalandpneumaticsystem.Fillthegearreducercompletelywithoil.Carefullycleanthechargeareas;N.B.:Whilere-assemblingthemachine,restoretheoillevelinthegearreducer.故障排除No.1机器无法启动22.2)组成螺旋式输送机的模块被错误排列，3空转时电源消耗过多3.1)齿轮电动机有故障正确地供电，以及三相电压与标牌上的相一致4机器运转时，剧烈振动4.2)透过检查窗口清除外界物质5机器可以操作，但是在几秒以后，超载中断启动，并且机器停止运转5.3)大型或大体积的物质阻塞输送机螺旋6螺旋式输送机无法吸入固体6.1)检查是否有固体在气流中6.1)如果有，将会被吸入故障排除No.1THEMACHINEDOESNOT2ningempty,themachinevi-2.2)Themodulescomprisingthescrew3EXCESSIVEENERGYCON-SUMPTIONWHENRUNNING3.1)Theremaybeafaultinthegearmo-isconnectedandpoweredcor-rectlyandthatthethree-phasevoltagecorrespondstothaton4HEAVYVIBRATIONSWHEN4.2)Removetheforeignbodythroughtheinspectionhatch.5THEMACHINEOPERATESBUTTHEOVERLOADCUT-OUTISACTIVATEDAFTERAFEWSECONDSANDTHE5.3)Largeand/orbulkyobjectsblockthe6THESCREWCONVEYOR6.1)Checktoseeifsolidsarepresentin6.1)Ifpresent,thesewillbeex-rectiontoexpeltheblockedob-核对表螺旋喂料机的故障核对表一般问题在喂料机停止运转的情况下，询问那车间操作人员。喂料机在长期不使用后能正常启动吗？是否天气状况消极的影响了喂料机操作。如果设备安装在螺旋式压实机的出口，检查是否有阻塞物或完全打开。电子设备检查检查电动机主电源检查电动机是否正确接线并且确保电线紧紧固定。检查电动机的旋转是否正确。检查主电缆的横截面是否适合要安装的传动电源。CHECKLISTINCASEOFSCREWFEEDERTROUBLEGeneralquestionsa)Askplantoperatorwhenandunderwhich