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September2025
Mcsey
&company
Automotive&AssemblyPractice
Anew‘ERA’:AnactionplanfortheEuropeanautomotiveindustry
TheEuropeanautomotiveindustryfacesitsbiggesttransformation
yet.Theindustrymusttakeactiontoreestablishgloballeadershipandensuresuccessineconomics,resilience,anddecarbonization.
ThisarticleisacollaborativeeffortbyAndreasTschiesner,AndreasVenus,HaraldDeubener,PatrickSchaufuss,andRuthHeuss,withMiloBoers,representingviewsfromMcKinsey’sAutomotive&
AssemblyPractice.
TheEuropeanautomotiveindustryisabackboneoftheregion’seconomyandwelfare.Itcontributes7percentofGDPintheEuropeanUnion,accountsforabout€170billioninexports,andemploys
about13.8millionpeople,includingthrough3.5
milliondirectandindirectmanufacturingjobs—8.5percentoftheregion’stotalmanufacturingtalent
base.
1
Inaddition,theindustryisonatrajectory
towardzeroemissions.Atthesametime,new
developmentsinsoftware,genAI,connectivity,
andself-drivingtechnologyarereshapingwhattheindustrycanoffer.Togetherwithdecarbonization,thistechnologicaldisruptionrepresentsthelargesttransformationintheindustry’shistoryandcreatesopportunitiesforplayersacrossthevaluechain.
2
However,theEuropeanautomotiveindustryfaces
headwinds.Thetechnologicaldisruptionalsocreatesnewrequirements,andcombinedwithgrowing
internationalcompetition,geopoliticalissues,and
highfactorcosts,thishaschallengedtheindustry.
AccordingtoMcKinsey’srecentarticle“Europe’s
economicpotentialintheshifttoelectricvehicles,”themostdisruptivescenarioputs€440billioninGDP—
aboutone-thirdoftheindustry—atriskby2035.
3
Automotiveplayersandtheirsupplierecosystem,aswellasfinanciers,regulators,andadjacent
industries,needtocometogethertomake
structuralchangesandreestablishtheregion
asaleadingglobalautomotivepowerhouse.In
thisarticle,wediscussthechallengesfacing
theindustryandlayoutanine-pointactionplan
buildingonourpreviousMcKinseyreportAroad
mapforEurope’sautomotiveindustry.
4
Thisactionplanisbasedonthreekeydimensionsthatwill
buildastrongfoundationfortheindustry’sfuture:
successfuleconomics,successfulresilience,
andsuccessfuldecarbonization(abatementof
CO2),formingtheacronym“ERA.”Additionally,digitalizationandAIwillbecriticalasenablerstosucceedinthisnewera.
5
HeadwindsintheEuropeanautoindustry
AlthoughEuropehaslongmaintainedastrongglobalpositionintheautomotivesector,theindustrynow
facesaseriesofcomplexandevolvingchallenges.
—Technologicaldisruptionandtransitionpressures.Powertrainshifts,digitalization,andsoftware-
definedvehicles(SDVs)arereshapingtheindustryatafundamentallevel.McKinseyestimatesthat
85to90percentofthevalueaddedfromatypicalEuropeaninternalcombustionengine(ICE)vehiclecontributestotheEuropeaneconomy,dropping
to75percentforlocallyproducedbattery-
electricvehicles(BEVs)and15to20percent
forimportedBEVs.
6
ThetransitionfromICEto
electricdrivetrainsrequiresnotonlyretooling
productionbutalsoredefiningvaluechains
andcorecompetencies.Meanwhile,software
andelectronics—particularlyinareasinwhich
non-Europeanplayersarerapidlyadvancing,
suchasadvanceddriver-assistancesystems
(ADAS),vehicleconnectivity,andin-vehicleuserexperience—arebecomingkeydifferentiators.Asmoothdigitalcustomerexperiencehas
alsobecomeanonnegotiablefeaturefor
manycustomers.McKinseyresearchshows
advancementsindigitalizationandAIincreasinglypropelglobalmarketvaluations,withthetoptenEuropeanautomotivecompanies(passenger
carOEMsandsuppliers)seeinga€71billiondropinvaluationsince2015(a19percentreduction),comparedtoaquadruplingofUStechoverthe
sameperiod,basedontheNASDAQ100index.
—Intensifyingglobalcompetitionandemergingtechleaders.Europeanautomotiveincumbentshavelostaboutafifthoftheirglobalmarket
sharesince2017,
7
whilenewentrantshavedoubledtheirs.Asaresult,eachgroupnowholdsaboutaquarteroftheglobalmarket.Incumbentsfacemountingcompetition,
1“EUtradesince1988byHS2-4-6andCN8,”Eurostat,updatedAugust18,2025;“Automotiveindustry,”EuropeanCommission,accessedAugust29,2025.
2Formore,see“Europe’seconomicpotentialintheshifttoelectricvehicles,”McKinsey,October3,2024.
3“Europe’seconomicpotentialintheshifttoelectricvehicles,”McKinsey,October3,2024.ThescopeoftheseestimatesincludestheGDP
impactontheautomotivesector,updatinglastyear’sreportedGVAimpactbasedonlatestEuropeanCommissionestimatesfortheautomotiveindustry’sGDPcontribution.
4AndreasCornet,RuthHeuss,PatrickSchaufuss,andAndreasTschiesner,AroadmapforEurope’sautomotiveindustry,McKinsey,August2023.
5Formore,seeEuropeintheintelligentage:Fromideastoaction,WorldEconomicForumincollaborationwithMcKinsey,January2025.
6“Europe’seconomicpotentialintheshifttoelectricvehicles,”McKinsey,October3,2024.
7BasedondatafromEVVolumes,S&PLightVehicleSales,andtheMcKinseyCenterforFutureMobility.
Anew‘ERA’:AnactionplanfortheEuropeanautomotiveindustry2
Anew‘ERA’:AnactionplanfortheEuropeanautomotiveindustry3
particularlyfromdigitallynativenewentrants
intheelectricvehicle(EV)sector.Thesenew
playersoftenbenefitfromfasterdevelopment
cycles,verticallyintegratedmodels,andeven
scaleadvantages,enablingthemtodevelop
increasinglyadvancedvehicles—oftenatdoublethespeedandhalfthecost.WhileEuropean
brandsstillenjoyastrongreputation,the
centerofinnovationisshiftingglobally,withAsiaandNorthAmericaleadinginemergingtechnologies.
—Geopoliticalandeconomicheadwinds.High
energypricesandvolatility,particularly
followingrecentgeopoliticaltensions,hasmademanufacturinginEuropemorecostlyrelativetootherglobalregions;averageEuropeanenergycostsaredoublethoseoftheUnitedStatesandChina.
8
Thevolatilityofsupplychainsforcriticalrawmaterialssuchasrareearthelements
(REEs)threatenstheavailabilityofessential
inputsforEVmotorsandelectronics,because
morethan95percentofEUREEimportscomefromChina.
9
Batteriesinparticulararenow
treatedasstrategicassets,andChinacontrolledover80percentoftheglobalbatteryvalue
chainasof2023.
10
However,movementsto
localizesupplyhavefacedsetbacks,withrecentbankruptciesseeingnearlyhalfofannounced
capacityvanishintheshortterm.
—Structuralandregulatorychallengesinthe
Europeanoperatingenvironment.Restructuringandadaptationefforts,suchasadjusting
operatingfootprintsandlaborshifts,are
morecomplexinEuropethaninotherregions
becauseofaregulatorylandscapewithrigorouscompliancestandardsandapprovaltimelines.
Despitethechallengestheregionfaces,the
Europeanautomotiveindustrycanseizethe
momenttoregainitsglobalcompetitiveadvantageandsuccessfullytransitiontoitsnextphasethroughtargetedaction.
AnactionplanfortheEuropeanautomotiveindustry
Wehavedevelopedanactionplantoaddressthe
challengesthattheEuropeanautomotiveindustryisfacingandhelpacceleratethetransitiontowardasustainableandcompetitivefuture.Centraltothisvisionofanew“ERA”isabalancedfocusonthree
criticaldimensions:
—Successfuleconomics.Europeanautoplayers
canenablesustainableprofitstosecuretheautoecosystem,sustainjobs,andboostEurope’sGDP.
—Successfulresilience.Europeanautoplayerscanbuildresilientvaluechains,reduce
dependencyonotherregions,andmaintainEuropeasasupplychainpowerhouse.
—Successfuldecarbonization(“abatementofCO2”).TheEuropeanautomotiveindustrycan
achievenetzeroby2050throughzero-emissionpowertrainsandeffectivesectorcoupling.
ForEuropetoachieveasuccessfultransitionalong
eachofthesedimensions,itwillneedtoaddress
threecorepillars:transformingEuropeanautomotivecompanies,future-proofingthevaluechain,and
levelingtheplayingfieldtocompeteglobally(Exhibit1).
1.TransformingEuropeanautomotivecompanies
Adaptingforthefuturerequirestransformation.Europeanautomotivecompanieswillneedto
continueinvestingtobringtheirpipelineofnewvehiclestomarket,boostoperationalefficiencytocutcostsandincreasespeed,andimplementregionalizedportfoliostocatertodiverging
customerrequirements.
Investmorethan€150billionannuallyinthefutureofautomotive
TheEuropeanautomotiveindustryplanstobring
about350newEVmodelstomarketby2032.Over70percentoftheseareexpectedtobeBEVs,
11
with
8“Highcostofenergy,”BusinessEurope,accessedSeptember8,2025.
9“Criticalrawmaterials,”EuropeanCommission,accessedAugust29,2025.
10“Chinadominatesglobaltradeofbatteryminerals,”USEnergyInformationAdministration,May21,2025.
11BasedondatafromS&PGlobalLightVehicleProductionForecastandtheMcKinseyCenterforFutureMobility.
Anew‘ERA’:AnactionplanfortheEuropeanautomotiveindustry4
Exhibit1
TheEuropeanautomotiveindustrycouldsuccessfullytransitionwithatargetedactionplan.
1TransformingEuropeanautomotivecompanies
Improvecostsby20to50%andcuttimetomarketinhalf
Implement3–4regionalizedproductportfolios
Investtobring350new
electricvehiclestomarket
2Future-proofingthevaluechain
Enable700gigawatt-hoursofbatteryproductionby2030
Buildpartnershipsforaresilientsupplyof14criticalmaterials
Develop7futureEuropeantechnologyfields
3Levelingtheplayingfield
Navigateapathwaytonetzero
Close6majorstructuralgaps(eg,energy,labor)
Invest€350billionin
infrastructureandgridby2035
McKinsey&Company
therestbeingvariouselectrichybrids,including
plug-invehicles,range-extendedvehicles,and
hydrogenfuelcellvehicles.Inrecentyears,
EuropeanOEMsandmajorsuppliershavespent
nearly€150billionannually,12splitroughlyequallybetweenR&Dandcapitalinvestments.Thismakestheautomotiveindustrybyfarthebiggestdriver
ofinnovationinEurope,responsibleforabout30percentoftotalEUinnovationspending.13
Heavyinvestmentsinnewproductionfacilitiesand
next-generationvehicletechnologywillcontinue
toberequiredincomingyears,butthesectorcan
sustainthislevelofinvestmentonlyifitcontinuestoproducehealthybalancesheets.Whilemaintaining
currentinvestmentlevelsiscritical,directingthese
resourcestowardhigh-impact,differentiatingfactors(asoutlinedinfollowingsections)willbeessential.
Diversifyingfundingsourcescouldeasethisburden:
IncreasedM&Aactivityandventurecapitalinflowscouldunlocknewopportunities,whileEU-backedlow-interestloansforcrucialprojectsmayprovideadditionalsupport.Public–privatepartnerships
couldfurtherhelpfundlarge-scaleinitiativessuch
asbatterygigafactoriesandchargingnetworks.By
focusingonbotheffectiveresourceallocationand
innovativefundingmechanisms,stakeholderscan
drivecompetitiveadvantagesandlong-termsuccess.
Improvecostsby20to50percentandcuttimetomarketinhalf
Disruptorsaroundtheworldhavegainedmarket
sharebyworkingradicallydifferentlyfrom
incumbents,heraldinganewindustrialhorizon.
Thesenewcomersoutperformontheirpaceof
productdevelopmentandplantconstructionandusenewmanufacturing,batteryinnovation,integration,anddesigntechniques.Withthesetechniques,theseplayersareputtingvehiclesonthemarketatapricepoint20to50percentlowercomparedtoEuropeancompetitorsandbringingthemtomarketuptotwiceasfast,accordingtoMcKinseyanalysis.
SeveralkeyleverscanhelpEuropeancompanieskeeppacewithdisruptors,evolvingtechnologies,andchangingcustomerpreferences:
12ElisabethNindletal.,“The2024EUIndustrialR&DInvestmentScoreboard,”EuropeanCommission,December18,2024.
13“SectoralR&DsharesintheEuropeanUnion,”ACEA,September12,2024.
Anew‘ERA’:AnactionplanfortheEuropeanautomotiveindustry5
—Makeradicaltechnologychanges.Adopting
anext-generation“designtovalue”mindset
focusedontruecustomerdifferentiationcan
enableEuropeanautomakerstoprioritize
featuresandinnovationsthatreinforcebrand
distinctionwhilesheddingunnecessary
complexity.Implementingadvancementsin
batterytechnology,includingoptimizingform
factorsforefficiency,andpivotingtolow-cost
chemistries—suchaslithium(withmanganese)ironphosphateorsodium-iontechnologies—
canmateriallylowervehiclecostsandimprove
supplychains.Atthesametime,simplifyingthestructuraldesignthroughapproachessuchas
cell-to-bodyintegrationcanreducepartcount,streamlineassembly,andimproveperformance.Elevatingfunctionalintegration—suchasby
combiningmultipleelectroniccontrols,adoptingbankloading,ordeployingcentralizeddomain
andzonecontrollers—minimizeswiringand
hardwarecomplexity,furthersavingcostsand
acceleratingbuildtimes.Finally,OEMsand
supplierscanthoroughlyreviewandstress-testtheirrequirements,whichoftenoriginatefrom
legacyICEbusinesspractices(forexample,
sensorredundancy,loadfactors,material
thickness,andnoise,vibration,andharshness
requirements).Stakeholderscanreassesstheserequirements,manyofwhichhavealimited
impactoncustomervalue,safety,anddurability,whileincurringunnecessarycosts.
—Accelerateproductdevelopmenttodecrease
timetomarket.Withrapidshiftsinboth
electrificationandsoftware,accelerating
developmenthasbecomecriticaltostay
competitiveandcontrolcosts.ChineseOEMs
haveprovedthattimetomarketcanbereducedtolessthantwoyears—morethantwiceasfastasestablishedplayers.Toclosethegapwith
faster-movingglobalcompetitors,European
automotiveplayersneedtofundamentally
accelerateinnovationandmovefromtraditionalsequentialengineeringtoagile,asynchronous
developmentmodels.Byadoptingtrigger-baseddevelopment—inwhichsoftwareisiteratively
testedandrefined,evenalongsideimmaturehardware—teamscancompresscriticalpaths,particularlyforsoftware-heavycomponents
suchasbatterymanagement,vehiclecontrol,andadvanceddrivingsystems.Thisshiftis
especiallyvaluablebecausethesesystems
increasinglydefineproductdifferentiationandrequirerapid,continuousiteration.
—Enhancesupplychainefficiencyandgain
advantagefromextensivesuppliercollaboration
andpartnerships.Europeanautomotive
manufacturerscanexplorenewworking
relationshipsandprocesseswithsuppliers,
suchasusingan“openbook”approachinwhich
manufacturersandsupplierscollaborativelyshaperequirementsanddesignsearlyintheprocess,
allowingforfastertimetomarket.Thisvertical
Europeanautomotiveplayers
needtofundamentallyaccelerate
innovationandmovefromtraditionalsequentialengineeringtoagile,
asynchronousdevelopmentmodels.
Anew‘ERA’:AnactionplanfortheEuropeanautomotiveindustry6
collaborationoftenmeansworkingsidebysidewithsuppliersandpartnerstoquicklyiterate
andexplorenewsolutionsaswellasintegratingknowledgefromthebroaderecosystem.Theseapproachescanhelpplayersmakestepchangesinperformance,cost,andtimetomarketfor
technicalsolutions,aswellasbuildlocalized,
diversified,andresilientsupplychains.PlatformandcomponentsharingamongOEMscanalsounlockeconomiesofscaleinthevaluechain.
—Optimizemanufacturingfootprintsand
processes.Manufacturersneedtoreassess
whereandhowtheyproducevehiclesand
components.Byoptimizingtheirglobal
footprintsformaximumutilizationofplants,
cost-effectivelocations,andproximitytokeymarkets,manufacturerscanaccountforcosts,fluctuatingtariffs,andsupplychainrisks.
Embracingmanufacturing-optimizedvehicledesignscanhelpsimplifyprocesssteps,
reducevariability,andstreamlineproduction.Additionally,adoptingadvancedtechniquessuchasgigacastingandunboxedormodularmanufacturingcanboostefficiency,enablingfasterexecutionandcostsavings.
—EmbraceAItounlockadditionalefficiency.
DeploymentofAIapplicationsthroughoutvehicledevelopment,production,andoperationaland
administrativeprocessescouldunlockover€100billionintotalannualvalueandefficiencygainsby2030forEuropeanOEMs,accordingtoMcKinseyanalysis.Europeanautomotivecompaniescan
embraceagenticAItoboostproductivityin
engineering,sales,andadministrativetasks;
deployautonomousroboticstohandleavarietyofproductionsteps;andstreamlineprocessesfromlogisticstodevelopmentcycles.
Greatereconomiesofscaleareessentialtoensure
thesecostandefficiencyleversdelivertheirintended
outcomes.MarketbenchmarksforpureEVplayers
indicatethatpositivemarginsthroughscalingrequire
theproductionofatleast80,000EVsperquarter,
accordingtoanalysisbytheMcKinseyCenterforFuture
Mobility.However,scalealoneisnotenough;best-in-
classorganizationalefficiencyisalsorequiredtounlockoperatingleverage.Streamlined,digitallyenabled
organizationswithrapiddecision-making,rigorous
performancemanagement,andleanoverheadsare
betterequippedtoadapttoshiftingmarketsand
regulations—andtotranslatestrategicintentinto
industry-leadingperformanceandsustainedleadershipintheglobalautomotivetransition.
Implementaregional,customer-focusedoperatingmodel
Regionalautomotivemarketsaredivergingrapidly,
propelledbymajordifferencesinelectrificationuptake,technologyexpectations,andconsumerbehavior.In
China,nearlyhalfofallnewcarssoldin2024were
“newenergyvehicles”(NEVs)—thatis,vehiclesmostlyorcompletelypoweredbyelectricenergy.WithintotalNEVsales,28percentwereBEVsand15percent
wereplug-inhybrids(PHEVs).Salesalsoincludeda
6percentshareofextended-rangeelectricvehicles
(EREVs)
14
—whichareoftenreferredtoinEuropeas
range-extendedelectricvehicles(REEVs)—along-
rangehybridEValmostuniquetoChinathatisquicklygainingpopularitythere.Bycontrast,inthesameyear,EuropesawBEVadoptionatjust14percentandPHEVadoptionat7percent,withtheUnitedStatestrailingat
10percentcombined.
15
Chinaalsostandsoutregardingexpectedfuture
demand:45percentofChineseconsumers
respondingtoarecentsurveysaidtheyplanto
chooseaBEVastheirnextcar,comparedtoonly23percentinEuropeand12percentintheUnitedStates.Anadditional37percentinChinaareconsideringa
PHEVorREEV.Notably,only18percentofChinesebuyersexpecttheirnextcartobeanICE,comparedto49percentinEuropeand70percentintheUnitedStates.However,iflong-rangehybridswerewidelyavailable,24percentofEuropeanand23percent
ofUSconsumerssaidtheywouldconsiderbuyingthese—eventhoughnearlyallofthesecustomersinitiallystatedtheywouldbuyanICE.
16
ThedemandforADAShighlightsanevenstarker
contrast:Over75percentofChineseconsumers
expressedinterestinL2+ADAS,andmorethan65
14“WhatisanEREV?,”McKinsey,June23,2025.
15BasedondatafromEVVolumes,S&PLightVehicleSales,andtheMcKinseyCenterforFutureMobility.
16“Newtwistsintheelectric-vehicletransition:Aconsumerperspective,”McKinsey,April22,2025.
Anew‘ERA’:AnactionplanfortheEuropeanautomotiveindustry7
percentareinterestedinL3.
17
ThismakesADASatoptenpurchasingcriterioninChina,withpremiumbuyersrankingADASevenhigher(topfour).
18
In
Europe,ADASismuchlessinfluential,withonlyabout40percentinterestedinL2+andabout30percentinL3.
19
Digitalexperiencesandbrandattitudesarealso
shiftingthelandscape.InChina,smartcockpit
featuresandvoiceassistantsarekeypriorities,
whiletheseremain“nicetohave”ratherthantable
stakesintheUnitedStatesandEurope.Chinese
consumersshowaremarkableopennesstonew
brands,with82percentinterestedinChineseEV
disruptorsandover65percentopentoswitching
toanewbrandfortheirnextpurchase,ratingbetteradvanceddrivingandsmart-cockpitperformanceasthemostimportantreasonsforpreferringa
Chinesebrand.However,whiledomesticbrand
loyaltyremainsstrongintheWest,21percentof
Europeansand25percentofAmericanssaidtheywouldconsideranewcarfromaChineseEVbrand.
Giventhesemarkedregionaldifferences,Europeanautomakers’traditionalstrategyofdeveloping
asinglevehicleplatformforglobaluseislosing
viability.Theycanswitchgearsbyadoptingamorelocalizeddevelopmentstrategy,buildingregional
supplychains,andtailoringofferingsfordistinct
markets.
20
Thisaddressestheuniqueregulatory,
infrastructure,andconsumerneedsofdifferent
regions,aswellasmitigatingsupplychainvolatility.
However,italsoincreasescomplexityandcanerodeeconomiesofscale,requiringstrategicpartnershipsandalliancesforaregionalizedsystemtoremain
costcompetitive.
Meetingthesediverserequirementscallsfor
region-specificproductdefinitions,differentiateddesignpriorities,andbrandevolution.In
software-definedvehicles,forexample,itmaybeadvantageoustoestablishdedicated,empoweredcapabilitieswithinkeylocalmarketssuchas
Chinatoaddresseachregion’suniquepaceof
digitaladoptionandconsumerdemands.Cross-functional,data-driventeamswithacustomer-
firstmindsetarecriticaltoinformproductdesign,pricingstrategies,andlocalizedcustomer
engagementbasedonidentifiedpainpoints,trends,andregionalpreferences.
Finally,collaborationwithinlocalecosystemswill
playapivotalroleinsuccessfulregionalization.
Strategicpartnershipswithlocalplayerscan
accelerateaccesstotechnologies,capabilities,andmarketinsights.Vehicledifferentiationdeveloped
inregionalhubs—particularlyininnovation-drivenmarkets—cansimultaneouslysatisfylocaldemandandcontributetoglobalportfolios.Inthecontextofincreasingregionalizationwithintheglobal
automotiveindustry,suchpartnershipscouldpavethewayforaneweraof“regionalglobalization,”
inwhichlocalizedinnovationdrivesbothregionalsuccessandglobalcompetitiveness.
Europe’sbatteryindustryneedsaparadigmchangebasedona
coordinated,strategicapproachspanningtheentirevaluechain.
17L2+andL3designatelevelsofmaturityforautonomousdrivingtechnologies.Formore,see“Autonomousdriving’sfuture:Convenientandconnected,”McKinsey,January6,2023.
18“Newtwistsintheelectric-vehicletransition:Aconsumerperspective,”McKinsey,April22,2025.
19AllconsumerdatainthissectionisbasedontheMcKinseyCenterforFutureMobility’sConsumerPulseSurvey2025.
20Formoreontheimportanceofcustomercentricityinautomotive,seeRACE2050–avisionfortheEuropeanautomotiveindustry,McKinseyCenterforFutureMobility,January2019.
Anew‘ERA’:AnactionplanfortheEuropeanautomotiveindustry8
2.Future-proofingthevaluechain
Inadditiontotransformingindividualcompany
operationswithintheEuropeanautomotiveindustry,
theecosystemhastobestrengthenedtofuture-proofthevaluechain.ThisincludesdevelopingacompetitiveEUbatteryvaluechain,doublingdownoncritical
futuretechnology,andbuildingpartnershipstoensurearesilientsupplyofcriticalmaterials.
DevelopacompetitiveEUbatteryvaluechain
AccordingtoMcKinseyBatteryInsights,Europe
accountsforlessthan10percentofglobalbattery
cellproductioncapacity—andevenlessinupstreamactivities—leavingEuropeanOEMshighlydependentonglobalsupplychains(Exhibit2).Accordingto
McKinseyanalysis,in2030,EuropeanEVbattery
demandisexpectedtobebetween600and800
gigawatt-hours(GWh),threetofourtimesthenearly200GWhcapacityinstalledasof2024.Giveninitialproductionconstraints(forexample,ramp-upand
yieldissues),expecteddemandcouldevenbefour
tosixtimestoday’scapacity.AsofJuly2025,about600GWhofannouncedbatteryproductioncapacityhasfailedtomaterializebecauseofbankruptcies
andprojectscale-downs.Exacerbatingthesituation,nearlyalllostcapacitycamefromEuropeanplayers,whileremainingprojectsaremainlyledbyAsian
companies.Additionally,thereisagrowingmismatchbetweenthebatterychemistriesindemand—such
aslithiumironphosphate(LFP)batteries,which
arecompletelydependentonChina—andcurrentproductionplans,whichremainfocusedmainlyonlithiumnickelmanganesecobalt(NMC).
Europe’sbatteryindustryneedsaparadigm
changebasedonacoordinated,strategicapproachspanningtheentirevaluechain.Achievingregionalcompetitivenesswillrequiretargetedinvestment
ofabout€200billionto€300billionby2035,
accordingtoMcKinseyanalysis,aswellasensuringtherequiredofftakebecomessufficientlyattractive.
Thisinvestment,especiallywhenproviding
below-marketfinancingmechanisms,could
helpcompensateforregionalcostdifferencestomakeEuropeacompellingbatterymanufacturingdestinationforOEMs,suppliers,battery
manufacturers,start-ups,andcapitalmarkets.In
addition,fasterapprovals,particularlyforcriticalmineralandmaterialrefining,alongwithmeasurestoattractandretaintalent,canplayakeyrolein
fosteringthischange.GettingthisprojectoffthegroundwillrequireconcertedEuropean-level
effort—notlocalinitiativesbyindividualcountriesandplayers.
Notallpartsofthebatteryproductionchainneedto
becompletelylocalizedinEurope,butstrategiccontrolincriticalareascouldhelpensureresilienceagainst
supplyshocks.Ahighershareoflocalizedprocessingacrosscellmanufacturingandupstreamactivities
couldalsosignificantlyincreasevaluewithinEurope.
Providingincentivesforsupplychainparticipation,
unlockingR&Dcapabilities,andfacilitatingskills
transfersareallessentialtostrengtheningthesestepsofthebatterymanufacturingchainwithinEurope.
Offeringjointventuresandattractiveopportunities
coulddrawinleadingforeignplayers,withanemphasisonfosteringtechnology-sharingpartnerships,deep
integrationofworld-classexpertise,andacceleratingtechnologylocalization.Public
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