EMOC工业培训系统

1、,EMCO 工业培训系统,模块化 CNC 培训课程 艺术级的培训,EMCO 公司,面向工业和CNC培训的智能解决方案,EMCO 公司,Ges.m.b.H.,法律形态,机床工业,工业领域,1亿2千1百万欧元,2005年销售额,Mr. Gerhard Glanz and Dr. Herbert Moser,经营者,全球 560人,职员,Hallein, 奥地利,办公总部,Dr. Mirko Kovats,所有者,1947,创建年份,面向工业和CNC培训的智能解决方案,EMCO MECOF Srl.,EMCO Famup Srl.,MECOF,Belforte Monferrato,Famup,Po

2、rdenone,sterreich,EMCO Maier Ges.m.b.H.,美国,EMCO Maier Corporation,Columbus, Ohio,Deutschland,EMCO Maier G.m.b.H. & Co.KG.,Pleidelsheim,马格德堡（德国）,MAGDEBURG Werkzeugmaschinen AG,Magdeburg,意大利,EMCO Italia Srl.,Mailand,INTOS,INTOS, spol. Sr.o.,ebrk, Tschechische Republik,Hallein,EMCO 公司,面向工业和CNC培训的智能解决方案

3、,发展沿革,从制造车床到国家高技术企业集团,EMCO国际市场,销售机构, 代理和服务网络,意大利,德国,奥地利,美国,新加坡,业务划分,1. 创新的机床制造： 传统机床 Cycle machines CNC 车削中心 CNC 车/铣中心 特殊自动化成套解决方案 EMCO 创新机床是欧洲机床行业的顶级制造商之一.,2. 工业培训系统 提供金属加工模块化培训概念,具有: PC控制的 CNC 机床 软件 课件 咨询服务 许多年来，EMCO 工业培训系统是CNC培训领域的无可争辩的市场领导者,产品系列,MAGDEBURG 160,FAMUP MC-Reihe,FAMUP MCP-Reihe,FAMUP

4、 MMV-Reihe,FAMUP MCX-Reihe,HYPERTURN 645MC,HYPERTURN 665MC,HYPERTURN 690MC,MAXXTURN 65,EMCOTURN 345,EMCOTURN 420MC,EMCOTURN 900,EMCOTURN 332MC,EMCOTURN E65,EMCO SUPER-11CD,EMCOMAT-17S,EMCOMAT -17D,EMCOMAT -20D,EMCOMAT -E300,EMCOMAT -E360,EMCOMAT -E400,EMCOMAT -E480,EMCOMILL FB-3,EMCOMILL FB-4,EMCOMI

5、LL FB-5,EMCOMILL FB-6,EMCOMILL FB-4 TNC 124/310,EMCOMILL FB-5 TNC 124/310,EMCOMILL FB-6 TNC 124/310,CONCEPT TURN 55,CONCEPT MILL 55,CONCEPT TURN 105,CONCEPT MILL 105,CONCEPT TURN 155,CONCEPT MILL 155,CONCEPT TURN 345,CONCEPT MILL 300,Premium 高效生产线,模块化CNC-车-铣中心,高性能 CNC车削中心,CNC- 车削中心,普通车床,具有循环控制cycle

6、control的高精度的车床,普通铣床,PC控制的CNC机床,MAXXTURN 95,EMCOTURN 325,立式 CNC 铣削中心,MAGDEBURG VM 100,MAGDEBURG MVT 160,MAGDEBURG 400,MAGDEBURG MV 160,EMCOTURN 700,机床,软件,课件,咨询服务,范围,我们模块化的概念形成个性化的培训方案,+,+,+,.,标准的 一台CNC机床只可能使用一台数控系统 例如，SIEMENS、或 FANUC或 HEIDENHAIN系统 . 对于掌握另一种数控系统，需要另外买一台新机床,可更换控制系统的概念,初始的状况,当代所有的工业数控系统

7、可以同时使用在一台机床上.,从一种数控系统变换成另一种数控系统，只需花一分钟，简单更换特定的键盘模块即可。,+,+,.,CNC机床的数控系统由一台标准的PC替代. 所需要的软件安装在这台PC中.,可更换控制系统的新概念,我们的解决方案 EMCO WinNC,可更换控制系统的新概念,产品线 - EMCO WinNC,SIEMENS 810D/840D,SIEMENS 810/820,HEIDENHAIN TNC 426/430 HEIDENHAIN TNC 355,FANUC Series 21,FANUC Series O,EMCOTRONIC TM02,Video:,可更换控制系统的新概念,

8、产品线 EMCO WinNC,Video:,Video:,Video:,Video:,Video:,新一代 EMCO 概念： 更快. 更好. 更简单.,新技术:,可更换控制系统的新概念,机床数控系统的技术概念l,新一代PC的兼容性 采用Windows 操作系统，具有开放性 基于LINUX 实时控制的机床控制器内核功能 数控系统的内核功能存贮在CompactFlash上 可以采用笔记本电脑作为机床控制器,支持Ethernet/LAN 网,将机床与用户的PC连接,可更换控制系统的新概念,优点 EMCO WinNC,在同一台机床上选用不同的CNC控制器 在一分钟内可以从一种数控系统切换到另一种数控系

9、统. The control corresponds to the industrial example in 功能、操作和编辑. 以后可以升级为未来的数控系统. 所有元件可以互相组合.,适应性好 未来投资的安全性 价格低廉,可更换控制系统的新概念,版本 EMCO WinNC,机床许可证: Control software for all EMCO PC machines. Single license: 为所有数控机床的离线编程. Multiple license: Unlimited site license within one training location. It ist pos

10、sible to use a PC network.,标准控制键盘 PC 键盘/ 鼠标 Digitizer,输入装置 EMCO WinNC,机床,Modern machining facilities provide top product quality for our CNC industry machines and also for the training products. EMCO machines for the technical education and further education stand out through:,机床执行当今的工业设计和质量标准. 所加工的

11、零部件保证长的机械寿命和精度一致性. 现代机床工业的真实写照. 所有机床适合于各种培训状态的特殊需要. 所有机床按照最高的安全标准 (符合CE标准).,来自于工业. 服务于工业.,Virtual Reality:,EMCO Concept TURN 55,EMCO Concept TURN 55,PC-控制的 2-轴 CNC-桌面车床,EMCO Concept TURN 55 The smallest of our PC controlled CNC lathe. All essential functions of a modern industry machine can be compr

12、ehended realistic with it.,EMCO Concept TURN 55,Technical data and features,2-axis CNC-benchtop lathe in industrial slant-bed design,Spindle with clockwise / counterclockwise rotation,8,Tool stations,120 4.000 rpm,Speed range,0,75 kW,Main drive,2 m/min,Rapid traverse,48 / 236 mm,Traverse paths X / Z

13、,335 mm,Distance between centers,52 mm,Max. machining diameter,130 mm,Swing over bed,Working area,Automatic reference points,Fully closed working area,Aluminium Brass Plastic,EMCO Concept TURN 55,The options,Drilling,Threading,Plunge-cut/crop,Contouring,Turning,Facing,The EMCO Concept TURN 55 enable

14、s all machining options of a modern CNC production machine:,Direct drive via WinCAM,Machineable materials:,EMCO Concept MILL 55,EMCO Concept MILL 55,PC-controlled 3-axis CNC benchtop milling machine,EMCO Concept MILL 55 The smallest of our PC controlled CNC milling machines. All essential functions

15、of a modern industry machine can be comprehended realistic with it.,Virtual Reality:,EMCO Concept MILL 55,Technical data and features,3-axis CNC-benchtop machine like industrial standards,8,Speed range,option 14.000 rpm,150 3.500 rpm,0,75 kW,420 x 125 mm,Milling table clamping surface,2 m/min,Rapid

16、traverse,190 / 140 / 260 mm,Traverse paths X / Y / Z,Working area,Automatic reference points,Fully closed working area,Main drive,Tool stations (option ex factory),NC dividing attachment as 4th axis,infinitely variable positioning,Spindle with clockwise / counterclockwise rotation,Aluminium Brass Pl

17、astic, Hardwood,EMCO Concept MILL 55,The options,Drilling,Tapping,Thread milling (helix interpolation),Contour milling,The EMCO Concept MILL 55 facilitates all machining options of a modern CNC production machine:,Direct drive via WinCAM,Machineable materials:,EMCO Concept TURN 105,PC-controlled 2-a

18、xis CNC-benchtop machine,EMCO Concept TURN 105,EMCO Concept TURN 105 With the EMCO Concept TURN 105 we put modern industrial technology on the table. We only saved by reducing power and size. The result: much performance for little money.,EMCO Concept TURN 105,Technical data and features,2-axis CNC-

19、benchtop machine in strong inclined-bed structure made of grey cast iron,Hardened guideways, Three-point support of the machine bed,8,Tool stations,150 4.000 rpm,Speed range,1,9 kW,Main drive,5 m/min,Rapid traverse,55 / 172 mm,Traverse paths X/Z,236 mm,Distance between centers,75 mm,Max. machining d

20、iameter,180 mm,Swing over bed,Working area,Automatic central lubrication,Fully closed working area,Steel Aluminium Brass,EMCO Concept TURN 105,The options,Drilling,Threading,Plunge-cut/crop,Contouring,Turning,Facing,The EMCO Concept TURN 105 enables all machining options of a modern CNC production m

21、achine:,Direct drive via WinCAM,Machineable materials:,EMCO Concept MILL 105,PC-controlled 3-axis CNC-benchtop machining center,EMCO Concept MILL 105,EMCO Concept MILL 105 With the EMCO Concept MILL 105 we put modern industrial technology on the table. We only saved by reducing power and size. The r

22、esult: much performance for little money.,EMCO Concept MILL 105,Technical data and features,3-axis CNC-benchtop machining center in cast iron construction,10,Speed range,option 20.000 rpm,150 5.000 rpm,1,1 kW,420 x 125 mm,Milling table clamping surface,5 m/min,Rapid traverse,200 / 150 / 250 mm,Trave

23、rse paths X / Y / Z,Working area,Automatic central lubrication,Fully closed working area,Main drive,Tool stations,Hardened guideways,NC dividing attachment as 4th axis,infinitely variable positioning,Aluminium Brass Plastic, Hardwood,EMCO Concept MILL 105,The options,Drilling,Tapping,Thread milling

24、(helix interpolation),Contour milling,The EMCO Concept MILL 105 facilitates all machining options of a modern CNC production machine:,Direct drive via WinCAM,Machineable materials:,EMCO Concept TURN 155,PC-controlled 2-axis CNC-lathe,EMCO Concept TURN 155,EMCO Concept TURN 155 Training state-of-the-

25、art was the design objective of this series. With C-axis and driven tools we venture to the area of the most demanding machine tool technology.,8 tool positions, retainer factory standard 12 tool positions, VDI 16 12 tool positions, VDI 16 6 of which are driven,The versions:,12“ flat screen display,

26、Interchangeable control keypad,Integrated PC,Hinged PC keyboard with mouse,8 station or 12 station tool turret (VDI 16) with / without driven tools,C-axis,Chip tray,Grey cast-iron inclined bed for strength,EMCO Concept TURN 155,The construction,EMCO Concept TURN 155,Technical data and features,2-axi

27、s CNC-lathe in strong inclined-bed structure made of grey cast iron,Hardened guideways, box design for stiffness against torsion,8 or 12,Tool stations,150 4.000 rpm,Speed range,2,8 kW,Main drive,7,5 m/min,Rapid traverse,100 / 300 mm,Traverse paths X / Z,405 mm,Distance between centers,85mm,Max. mach

28、ining diameter,250 mm,Swing over bed,Working area,driven,Automatic central lubrication, fully closed working area,0 or 6,Steel Aluminium Brass,EMCO Concept TURN 155,The options,Drilling,Threading,Plunge-cut/crop,Contouring,Turning,Facing,The EMCO Concept TURN 155 facilitates all machining options of

29、 a modern CNC production machine:,Milling (TCM-version: with driven tools),Machineable materials:,Video:,EMCO Concept MILL 155,PC-controlled 3-axis CNC-machining center,EMCO Concept MILL 155,Main drive 2,5 kW, 5.000 rpm Main drive 4 kW, 10.000 rpm With NC dividing attachment as a full 4th axis,Versi

30、ons:,EMCO Concept MILL 155 Training state-of-the-art was the design objective of this series. With a NC dividing attachment we venture to the area of the most demanding machine tool technology.,12“ flat screen display,Interchangeable control keypad,Hinged PC keyboard with mouse,Integrated PC,10 stat

31、ion tool turret,Spindle speed 5.000 rpm or 10.000 rpm,Option: NC dividing attachment (4th axis),Chip tray,EMCO Concept MILL 155,The construction,EMCO Concept MILL 155,Technical data and features,3-axis CNC-machining center in cast iron construction,10,Speed range,or 150 10.000 rpm,150 5.000 rpm,2,5

32、/ 4 kW,520 x 180 mm,Milling table clamping surface,7,5 m/min,Rapid traverse,300 / 200 / 300 mm,Traverse paths X / Y / Z,Working area,Automatic central lubrication,Fully closed working area,Main drive,Tool stations,NC dividing attachment as 4th axis,Hardened guideways, cast design against torsion,inf

33、initely variable positioning,Steel Aluminium Brass,EMCO Concept MILL 155,The options,Drilling,Tapping,Thread milling (helix-interpolation),Contour milling,The EMCO Concept MILL 155 facilitates all machining options of a modern CNC production machine:,Machineable materials:,Video:,EMCO Concept TURN 4

34、50,PC-controlled 2-axis CNC-production lathe,EMCO Concept TURN 450,Through hole clamping cylinder, version bar“ 12 tool positions, VDI 30 12 tool positions, VDI 30 6 of which are driven,Versions:,EMCO Concept TURN 450 This machine is taken directly from the EMCO industry machine program. With the PC

35、 control it is also the star in our training program for CNC-turning.,12“ flat screen display,Interchangeable control keypad,Hinged PC keyboard with mouse,Integrated PC (located in the eclectric cabinet),Headstock - high power drive system - wide speed range - C-axis - bar capacity 45 mm,12 station

36、tool turret VDI 30 with driven tools (TCM),High performance digital drives,EMCO Concept TURN 450,The construction,EMCO Concept TURN 450,Technical data and features,2-axis CNC-production lathe in strong inclined-bed structure made of grey cast iron,Hardened guideways, linear leadership system, digita

37、l drives,12,Tool stations,0 6.300 rpm,Speed range,13 kW,Main drive,20 / 24 m/min,Rapid traverse X / Z,160 / 310 mm,Traverse paths X / Z,687 mm,Distance between centers,220 mm,Max. machining diameter,430 mm,Swing over bed,Working area,driven,Automatic central lubrication, fully closed working area,0

38、or 6,Steel Aluminium Brass,EMCO Concept TURN 450,The options,Drilling,Threading,Plunge-cut/crop,Contouring,Turning,Facing,The EMCO Concept TURN 345 facilitates all machining options of a modern CNC production machine:,Milling (TCM-version: with driven tools),Machineable materials:,EMCO Concept MILL

39、300,PC-controlled 3-axis CNC-machining center,EMCO Concept MILL 300,Speed range up to 5.000 rpm Speed range up to 8.000 rpm With NC dividing attachment as a full 4th axis,Versions:,EMCO Concept MILL 300 This machine is taken directly from the EMCO industry machine program. With the PC control it is

40、also the star in our training program for CNC-milling.,High performance digital drives,12“ flat screen display,Interchangeable control keyboard,Hinged PC keyboard with mouse,Integrated PC (located in the electric cabine),12 station tool turret,Spindle speed 5.000 rpm or 8.000 rpm,Option: NC dividing

41、 attachment (4th axis),EMCO Concept MILL 300,The construction,EMCO Concept MILL 300,Technical data and features,3-axis CNC-machining center in cast iron construction,12,Speed range,or 0 8.000 rpm,0 5.000 rpm,11 kW,850 x 325 mm,Milling table clamping surface,12 m/min,Rapid traverse,420 / 330 / 400 mm

42、,Traverse paths X / Y / Z,Working area,Automatic central lubrication,Fully enclosed working area,Main drive,Tool stations,NC-dividing attachment as 4th axis,infinitely variable positioning,Thermal stabil box way design against torsion, digital drives,Steel Aluminium Brass,EMCO Concept MILL 300,The o

43、ptions,Drilling,Tapping,Thread milling (helix-interpolation),Contour milling,The EMCO Concept MILL 300 facilitates all machining options of a modern CNC production machine:,Machineable materials:,All PC-controlled machines can be automated as single machine as well as be integrated in automation sys

44、tems.,Pneumatical or electromechanical vice Pneumatical or hydraulical chuck Pneumatical or hydraulical collet chucks Pneumatical, electromechanical or hydraulic tailstock Automatic door,Automation accessories:,Automation,Integration in FFS / CIM systems,Robotic and DNC interface,350 kg,85 kg,Weight

45、,Automation,CAD/CAM (WinCAM),Interchangea. control,8,8,Tool turret,5 m/min,2 m/min,Rapid traverse X / Z,4.000,4.000,Speed max. (rpm),1,9 kW,0,75 kW,Main drive, 20,5 mm, 16 mm,Spindle bore,55 / 172 mm,48 / 236 mm,Traverse paths X / Z,Benchtop,Benchtop,Type,C-TURN 105,C-TURN 55,C-TURN 155*,Tischmaschi

46、ne,Support,100 / 300 mm, 20,5 mm,2,8 kW,4.000,7,5 m/min,8 / 12,700 kg,PC Turn 155,160 / 310 mm, 45,5 mm,13 kW,6.300,20 / 24 m/min,12,2600 kg,Support,C-TURN 345,Overview PC-controlled lathes,Technical data - comparison,* C-Turn 155: optional with spindle bore 30 mm, main drive 4 kW and 6.300 rpm,400

47、kg,220 kg,Weight,Automation,CAD/CAM (WinCAM),Interchangea. control,10,8 (option),Tool turret,5 m/min,2 m/min,Rapid traverse X/Y/Z,5.000 (20.000),3.500 (14.000),Speed max. (rpm),1,1 kW,0,75 kW,Main drive,420 x 125 mm,420 x 125 mm,Clamping surface,200/150/250,190/140/260,Traverse paths X/Y/Z,Benchtop,

48、Benchtop,Type,C-MILL 105,C-MILL 55,C-MILL 155,Tischmaschine,Support,300/200/300,520 x 180 mm,2,5 / 4 kW,5.000 / 10.000,7,5 m/min,10,700 kg,PC Turn 155,420/330/400,850 x 325 mm,11 kW,5.000 / 8.000,12 m/min,12,2900 kg,Support,C-MILL 300,Overview PC-controlled machining center,Technical data - comparis

49、on,Turning machines,Milling machines,CONCEPT TURN 55,CONCEPT MILL 300,CONCEPT MILL 155,CONCEPT TURN 105,CONCEPT TURN 155,CONCEPT TURN 345,CONCEPT MILL 105,CONCEPT MILL 55,PC-controlled CNC-machines,Program - overview,CNC-Profis Concept TURN 345 Concept MILL 300,CNC-Beginners Concept TURN 55 Concept

50、MILL 55,CNC-Medium Concept TURN 105 Concept MILL 105,CNC-Advanced Concept TURN 155 Concept MILL 155,EMCO PC-controlled CNC-machines,Division according to training segments,Software,EMCO WinNC,WinNC makes a commercial PC to an industry control true to the original. All common industry controls are av

51、ailable.,Software,EMCO WinCTS with NetOp School,WinCTS is a network software for interactive CNC programming in teacher-student-dialog as option to EMCO WinNC.,Virtual Reality:,The software combines the possibilities of control-specific CNC programming EMCO WinNC with all functions in a PC network s

52、olution.,Additionally, dialog and control functions between teacher and students enhance teaching and promote learning by actively integrating each student.,Software,EMCO WinCTS with NetOp School,Online classroom view, provide a virtual seating plan of the class Demonstration: Teacher instructs one,

53、 several or all students Ability to lock students screen, mouse and keyboard Teacher views and supports students One, several or all students screens (Mosaic view),Help function for one, several or all students Group sessions: Student acts as an temporary assistant teacher Starting programs remotely

54、: Virtual beamer“, presentations Distributing and collecting files,Functions (partial):,Software,EMCO Win3D-view,Win3D-View is a 3D simulation for turning and milling, which is special designed for the requests of the modern training as an option to EMCO WinNC.,Tools, unmachined stock, clamping devi

55、ces and the machining sequence are shown in real time.,Integrated collisions control of the tool with workpiece and clamping device,Video:,Video:,Representation of the working area with unmachined part, tool and clamping device,Tool representation as solid or grid model,Integrated tool library with

56、standard tools, arbitrarily expandable,Software,EMCO WinCAM,WinCAM is a CAD/CAM programming system for turning and milling, which makes the operation of CNC machines for a beginner without CNC previous knowledge possible.,Creation of the drawing up to the machined part is done within a few minutes,I

57、mport of drawings from other CAD systems (DXF interface),Video:,Integrated NC editor,Output of different NC-formats (e.g. SIEMENS, FANUC,.),Text milling,Video:,Integrated 3D simulation of the machining process,Software,CAD/CAM ESPRIT,ESPRIT is an industrial CAD/CAM system for turning, milling and er

58、oding.,2D-Milling: Multi side processing up to 5 axis Contour-, profil- and pocket-milling Drilling cycles and thread milling,3D-Milling: Powerful milling strategies Project milling Corner processing, final material processing Collision examination and volume simulation,Turning: Up to 4-axis / 5 turret and 5 spindles Turning cycles and bar operation