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1、. 精选 Software Acceptance Test Specification ISSUEISSUE HISTORYHISTORY IssueIssueDateDate IssuedIssuedAuthor(s)Author(s)ChangeChange No.No. 12015-01-19ZRJC AMENDMENTAMENDMENT HISTORYHISTORY IssueIssueDateDate IssuedIssuedDetailsDetailsApprovalApproval . 精选 TABLETABLE OFOF CONTENTSCONTENTS 1 1INTRODUC

2、TIONINTRODUCTION.5 5 1.11.1TESTTEST OBJECTIVESOBJECTIVES ANDAND COVERAGECOVERAGE.5 5 1.21.2TESTTEST CLASSIFICATIONCLASSIFICATION.5 5 1.31.3DOCUMENTDOCUMENT OVERVIEWOVERVIEW.5 5 1.41.4REFERENCEREFERENCE DOCUMENTSDOCUMENTS.6 6 1.51.5DEFINITIONSDEFINITIONS and there are 6 1k adjustable potentiometers t

3、o simulate the temperature sensor PT100, 8 20k adjustable potentiometers to stimulate the temperature sensor NTC; set variables from DI1DI60, upwardly dial the corresponding switch, the corresponding variable . 精选 =0, and downwardly dial the corresponding switch, the corresponding variable =1 (e.g.

4、downwardly dial the first switch, then DI1 changes from 0 to 1: pulse the DI1=0 then 1). The below table shows the IO of the test equipment mapping the variables of controller: Variable DefinitionIO CF11_HOTCondenser fan 11 overheat protection DI1 CF12_HOTCondenser fan 12 overheat protection DI2 CP1

5、1_HOTCompressor 11 overheat protection DI3 CP12_HOTCompressor 12 overheat protection DI4 CP13_HOTCompressor 13 overheat protection DI5 CP14_HOTCompressor 14 overheat protection DI6 EF11_HOTFan 11 overheat protection DI7 HT1_HOTElectric heater 1 overheat protection DI8 EF12_HOTFan 12 overheat protect

6、ion DI9 CP11_HIGHPRESSURECompressor 11 high pressure protection DI10 CP11_LOWPRESSURECompressor 11 low pressure protection DI11 . 精选 CP11_ExhaustHotCompressor 11 exhaust protection DI12 CP12_HIGHPRESSURECompressor 12 high pressure protection DI13 CP12_LOWPRESSURECompressor 12 low pressure protection

7、 DI14 CP12_ExhaustHotCompressor 12 exhaust protection DI15 CP13_HIGHPRESSURECompressor 13 high pressure protection DI16 CP13_LOWPRESSURECompressor 13 low pressure protection DI17 CP13_ExhaustHotCompressor 13 exhaust protection DI18 CP14_HIGHPRESSURECompressor 14 high pressure protection DI19 CP14_LO

8、WPRESSURECompressor 14 low pressure protection DI20 CP14_ExhaustHotCompressor 14 exhaust protection DI21 MixAirValve1_FBMixed air damper 1 feedback DI22 EmergAirValve1_FBEmergency air damper 1 on feedback DI23 INVERTER1_FBInverter 1 fault DI24 Smoke1_FBSmoke 1 alarm signal DI25 Smoke1_FaultSmake Det

9、ecter 1 Fault DI26 380_OVThree-phase electric over-voltage DI27 . 精选 380_LVThree-phase electric lack-voltage DI28 HT1Electric heater 1 DO1 CF11Condenser fan 11 DO2 CF12Condenser fan 12 DO3 CP11Compressor 11 DO4 CP12Compressor 12 DO5 CP13Compressor 13 DO6 CP14Compressor 14 DO7 EF1Normal ventilation n

10、ormal fan1 DO8 EIF1Emergency ventilation fan 1 DO9 MixAirValve1_ONMixed air damper 1 on DO10 MixAirValve1_OFFMixed air damper 1 off DO11 EmergAirValve1_ONEmergency air damper 1 on DO12 EmergAirValve1_OFFEmergency air damper 1 off DO13 INVERTER1Inverter 1 operates DO14 Tr1Return air temperature senso

11、r 1 AI1. . 精选 Th1Return Air humidity Sensor AI2. Tef1Evaporation Fan 1 Sensor AI3. Tef2Evaporation Fan 2 Sensor AI4. Tf1Fresh Air Sensor AI5. TcfCooling Air Sensor AI6. 2.7 T TE ES ST T C CO ON NT TE EN NT TS S No.Test ItemsNotes 1 Program initialisation 2 Initial Set Up And Start Up TestsStarting u

12、p 3 Inputs and OutputsI/O mapping 4 HDLC network test 5 Network control operation condition test 6 Emergency ventilation mode 7 Load shedding mode 8 Dehumidification mode 9 Network Control Smoke alarm 10 Local ControlCAN network test . 精选 11 Local control operation condition test 12 Read and delete

13、the fault 13 Read and delete the runtime 14 Set and read the system time 15 Read the target temperature 16 Network control instruction switching 17 Input and output status monitoring 18 Communication port data monitoring 19 Fresh air damper control 20 Return air damper control 21 Damper control Emer

14、gency bypass air damper control 22 Compressor fault 23 Condenser fan fault 24 Fan fault 25 Damper fault Temperature sensor fault 26 Fault Simulation Emergency ventilation inverter . 精选 fault 27 RS232 serial port communication test 28 Read and delete the fault 29 Read and delete the runtime 30 Set an

15、d read the system time 31 Read the target temperature 32 Input and output status monitoring 33 Read the FAT/RAT 34 Read the VAC operation condition 35 PTU Reading Set and read the carriage No. Notes: all the above test items must be conducted for each controller. Test cases within a section must fol

16、low sequentially and all test cases performed. Each test case, and criteria to pass the test, is described in the following sections. The tester shall tick the “P” pass column should the result meet the test criteria. If the test does not meet the test criteria, a tick shall be placed in the “F” fai

17、l column and a “NC#” reference to notes in 4. Digital outputs on the test equipment shall be observed as per test case details. Digital outputs not covered by . 精选 the test case criteria shall be observed and unexpected changes noted as test failure. The “A” abandoned column shall be ticked for test

18、s which have been skipped. Test maybe abandoned because of earlier failure making the test redundant. Failed or abandoned test shall be retested in a subsequent test round. Test which have passed, failed or abandoned may have test notes associated with them, In this situation, “N#” is placed in the

19、“P”, “F” or “A” column referencing the note details in 4 3C CH HE EC CK KL LI IS ST T 3.1I IN NI IT TI IA AL L S SE ET T U UP P A AN ND D S ST TA AR RT T U UP P T TE ES ST TS S 3.1.1I IN NI IT TI IA AL L S SE ET T U UP P ReferenceSRSTest DescriptionPFA 3.1.1.1N/ASet up the testing platform as shown

20、in figure 1. Download the controller code using Philips LPC210 x_ISP.exe in the test computer. Verify it downloads successfully. . 精选 3.1.2S ST TA AR RT T U UP P ReferenceSRSTest DescriptionPFA 3.1.2.1N/A After completion of controller program initialization, supply power for controller and restart

21、to verify it runs without errors. 3.1.2.2N/A Verify the software version displayed on the HMI is correct. 3.2I IN NP PU UT TS S A AN ND D O OU UT TP PU UT TS S 3.2.1I I/ /O O MMA AP PP PI IN NG G ReferenceSRSTest DescriptionPFA 3.2.1.13.2.2With control code in simulative testing mode, change each di

22、gital input DI1DI60 from open circuit to short circuit (to 24v). Confirm that the relevant variables (fault) in figure 1 are saved in fault messages. And confirm that it can be checked to ensure the relevant outputs are correct after fault on HMI. . 精选 3.3N NE ET TWWO OR RK K C CO ON NT TR RO OL L 3

23、.3.1H HD DL LC C N NE ET TWWO OR RK K T TE ES ST T ReferenceSRSTest DescriptionPFA 3.3.12.3.2Set the TMS simulator software according to format information of the following table as per the HDLC test method. The data sent and that returned from controller shall be the same. If they are not equal, th

24、ere occurs the frame loss problem. 3.3.2N NE ET TWWO OR RK K S SI IG GN NA AL LS S T TE ES ST T ReferenceSRSTest DescriptionPFA 3.3.2.1. 3.2.2 Byte0: Using the test computer, configure the TMS simulator signals Text code=20H ,Confirm test computer connect to No.1 VAC 3.3.2.2. 3.2.2 Byte0: Using the

25、test computer, configure the TMS simulator signals Text code=A0H Confirm test computer connect to No.2 VAC 3.3.2.3. 3.2.2 Byte1: Using the test computer, configure the TMS simulator signals Test start request = 1, confirm the VAC is under the on-board test. 3.3.2.4. 3.2.2 Byte1: Using the test compu

26、ter, configure the TMS simulator signals Test execution request = 1, confirm the VAC will carry out the on- board test item 3.3.2.5. 3.2.2 Byte5: Using the test computer, configure the TMS simulator signals Time / Date valid = 1 and Time / Date adjustment=1 Confirm that the VAC adjusts its clock acc

27、ording to the time given in Byte6-Byte11.This . 精选 signal is set for at least 1s. 3.3.2.6. 3.2.2 Byte5: Using the test computer, configure the TMS simulator signals Car No. valid = 1, confirm that the VAC adjusts its car No. according to the data given in Byte12 bit0bit3 and Byte13. 3.3.2.7. 3.2.2 B

28、yte5: Using the test computer, configure the TMS simulator signals Car Type valid =1, confirm that VAC adjusts its Car Type according to the data given in Byte12 bit4bit7. 3.3.2.8. 3.2.2 Byte5: Using the test computer, configure the TMS simulator signals Trace data clear request =1, confirm that VAC

29、 clears the stored trace data . 3.3.2.9. 3.2.2 Byte5: Using the test computer, configure the TMS simulator signals Pseudo failure request =1, confirm that VAC collects the fault trace data. 3.3.2.10. 3.2.2 Byte14: Using the test computer, configure the TMS simulator signals Instruction valid =1, con

30、firm that the instruction command in Byte15 is valid. 3.3.2.11. 3.2.2 Byte14: Using the test computer, configure the TMS simulator signals Standard temperature valid =1, confirm the instruction command in Byte17 is valid. 3.3.2.12. 3.2.2 Byte14: Using the test computer, configure the TMS simulator s

31、ignals Passenger load valid =1, confirm the instruction command in Byte19 is valid. 3.3.2.13. 3.2.2 Byte14: Using the test computer, configure the TMS simulator signals Car number valid flag =1, confirm the instruction command in Byte20 is valid. 3.3.2.14. 3.2.2 Byte15: Using the test computer, conf

32、igure the TMS simulator signals Instruction valid =1 and Ventilation=1, adjust the RAT to request Ventilation mode.Confirm the DO8 is on . 3.3.2.15. 3.2.2 Byte15: Using the test computer, configure the TMS simulator signals Instruction valid =1 and Dehumidification =1, adjust the RAT and RH to reque

33、st Dehumidification mode, confirm the DO8 /DO1/DO2/DO4/DO5 are on (as shown in table 1). . 精选 Ts-1.5TrTs-1 RH 55%-65% Ts-2Tr65% 25% Cool+Heater Ts-1.5Tr65% 50% Cool+Heater 3.3.2.16. 3.2.2 Byte15: Using the test computer, configure the TMS simulator signals Instruction valid =1 and ON=1, adjust the R

34、AT and TS to request cool mode. Confirm the DO8 /DO1/DO2/DO3/DO4/DO5/DO6/DO7 are on (as shown in Figure 1). Figure 1 3.3.2.17. 3.2.2 Byte15: Using the test computer, configure the TMS simulator signals Instruction valid =1 and OFF=1, confirm the DO8 /DO1/DO2/DO3/DO4/DO5/DO6/DO7 are OFF 3.3.2.18. 3.2

35、.2 Byte15: Using the test computer, configure the TMS simulator signals Flesh air damper closing =1 ,confirm VAC immediately close . 精选 damper,DO10 is ON and DO11 is OFF. 3.3.2.19. 3.2.2 Byte15: Using the test computer, configure the TMS simulator signals Flesh air damper closing =0, confirm that VA

36、C immediately open damper,DO10 is OFF and DO11 is ON. 3.3.2.20. 3.2.2 Byte16: Using the test computer, configure the TMS simulator signals VAC start command = FFH for 2 seconds, confirm the VAC that received “FFH” operates, others that do not received are not permitted to operate. 3.3.2.21. 3.2.2 By

37、te16: Using the test computer, configure the TMS simulator signals Smoke =1, confirm that fresh air damper is kept on hold 3.3.2.22. 3.2.2 Byte17: Using the test computer, configure the TMS simulator signals Cooling standard temperature, confirm that VAC returns the cooling standard temperature in B

38、inary, 0.2deg/bit, between 20.0deg and 26.0deg,. 3.3.2.23. 3.2.2 Byte21: Using the test computer, configure the TMS simulator signals APS3 Actice Flag and APS2 Actice Flag and APS1 Actice Flag: when one of these three signals =0, confirm that VAC operates in Semi-cooling mode; when two of them =0, c

39、onfirm that VAC operates in Ventilation mode; and when all these three signals=0, confirm that VAC operates in Emergency Ventilation mode. 3.3.3E EMME ER RG GE EN NC CY Y V VE EN NT TI IL LA AT TI IO ON N MMO OD DE E ReferenceSRSTest DescriptionPFA 3.3.3.13.1Pulse the DI27=0 then 1 and DI28=0 then 1

40、 to simulate a 380V, 50Hz AC power fault. Confirm that emergency ventilation system initiates and DO12 is on then off after 35s. Confirm DO11 is off, DO10 is on then off after 35s . 精选 (fresh air damper open), and DO13 is off, DO12 is on then off after 35s (emergency bypass damper open). At the mean

41、while, DO14 is on and then the emergency ventilation inverter is started. If inverter does not fail, DI24=1 is kept on hold, confirm DO09 is on. 1 hour after operating the emergency ventilation, confirm DO09 is off and system exits emergency ventilation mode. Within 1 hour after operating the emerge

42、ncy ventilation, pulse the DI27=1 then 0 and DI28=1 then 0, confirm that VAC and ventilation system recovers to normal operation and DO09 is off. 3.3.4S SMMO OK KE E A AL LA AR RMM ReferenceSRSTest DescriptionPFA 3.3.6.12.5.1 Start the Smoke1FB with DI25=0. Confirm that the VAC fresh air vent is clo

43、sed with MixAirValve1_ON. DO10 is off, DO11 is on and return air 100% circulates. Tms simulator software issues the internal smoke alarm mode by simulating the smoke alarm signal that issued by STMS. Confirm that return air vent of the unit is closed with MixAirValve1_OFF, and DO11 is off, . 精选 DO10

44、 is on, fresh air 100% circulates. Pulse DI25=0 and Tms simulator simulates the smoke alarm signal that issued by STMS at the same time, confirm that the unit stops all outputs. 3.4L LO OC CA AL L C CO ON NT TR RO OL L 3.4.1C CA AN N N NE ET TWWO OR RK K T TE ES ST T ReferenceSRSTest DescriptionPFA

45、3.4.1.15.2 Connect the X3 port of controller with HMI. Confirm each function is normal. 3.4.1.25.2Place the HMI in Input and Output page to real-time detect the control IO port data, confirm that CAN network communication is normal without problems. 3.4.2L LO OC CA AL L C CO ON NT TR RO OL L O OP PE

46、 ER RA AT TI IO ON N C CO ON ND DI IT TI IO ON N T TE ES ST T ReferenceSRSTest DescriptionPFA 3.4.2.12.3.2 Ventilation:Ventilation: press the “ventilation” on HMI, . 精选 confirm that only DO8 (fan of the unit) is on. 3.4.2.22.3.2Full-cooling:Full-cooling: pressure the “full-cooling” on HMI, confirm t

47、hat DO8 (fan of the unit), DO2, DO3 (condenser fan) are on, and DO4, DO5, DO6 and DO7 (4 compressors of each unit) are on. 3.4.2.32.3.23/43/4 Cooling:Cooling: pressure the “3/4 cooling” on HMI, confirm that DO8 (fan of the unit) is on, DO2, DO3(condenser fan) are on, and three of the DO4, DO5, DO6 a

48、nd DO7 (3 compressors with shorter runtime among the 4 compressors of each unit) are on. 3.4.2.42.3.2 Semi-Cooling:Semi-Cooling: press the “Semi-cooling” on HMI, confirm the DO8 (fan) is on, DO2 and DO3(condenser fan) are on. Two of DO4, DO5, DO6 and DO7 (only start 2 compressors with the shortest r

49、untime among the 4 compressors of each unit) are on. 3.4.2.52.3.2 1/41/4 cooling:cooling: press the “1/4 cooling” on HMI, confirm the DO8(fan) is on, DO2, DO3(condenser fan) are on. One of the DO4, DO5, DO6 and DO7 (only start 1 compressor that with the shortest runtime among the 4 compressors of ea

50、ch unit) is on. . 精选 3.4.2.62.3.2Stop:Stop: Click the “stop” on HMI to stop all components of the unit. Confirm the corresponding output indicator lights of test equipment are off. E.g. under dehumidification mode, confirm that DO1(preheater) is off, DO2, DO3(condenser fan) are off then DO8(fan) is

51、off after 60s. 3.4.3R RE EA AD D A AN ND D D DE EL LE ET TE E T TH HE E F FA AU UL LT T ReferenceSRSTest DescriptionPFA 3.4.3.15.1Press the “Fault” on HMI to enter the fault reading and deleting page. Click the “Read”, then it will display that the fault is being read. After reading, the fault code

52、will be displayed. If there is no fault on the selected fault date, No Fault will be displayed. 3.4.3.25.1Click the “delete the fault” to delete faults. If fault is successful deleted, all fault message on page will be cleared. 3.4.4R RE EA AD D A AN ND D D DE EL LE ET TE E T TH HE E R RU UN NT TI I

53、MME E ReferenceSRSTest DescriptionPFA . 精选 3.4.4.12.4Enter the Status page and click the corresponding “Read” button to read the runtime of corresponding component. 3.4.4.12.4 。 Enter the Status page and click the “clear all time”, then runtime of all components will be cleared. All box displays 0 d

54、ay 0 minute 0 second. 3.4.5S SE ET T A AN ND D R RE EA AD D T TH HE E S SY YS ST TE EMM T TI IMME E ReferenceSRSTest DescriptionPFA 3.4.5.12.4Press the “parameter setting” on general message page of HMI, and then click “the next page” to adjust the system time according to buttons on page. Then clic

55、k “set”, the system time will be written in controller, HMI displays “writing is successfully” 3.4.5.22.4Press the “parameter setting” on general message page of HMI, and then click “the next page” to read the system time. . 精选 3.4.6R RE EA AD D T TH HE E T TA AR RG GE ET T T TE EMMP PE ER RA AT TU UE ER RE E ReferenceSRSTest DescriptionPFA 3.4.6.12.4Press the “p

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