喷粉工艺在工程机械方面的应用(金马)非常有价值.ppt

1、工程机械之金马应用,2010年丽江,Your global partner for high quality powder coating 2,工程机械行业分析,2010年预期行业收入会达到4000亿，增幅超过25%，2015年将达到8700亿以上，平均增幅超过17%，整个市场前景非常看好，增速两倍于GDP，未来五年行业将迎来真正的发展高峰。,Your global partner for high quality powder coating 3,发展趋势-。“走出去”与“引进来”双管齐下,大型工程机械企业谋求海外发展 三一、中联、柳工、厦工等纷纷海外设立基地，拓展海外市场 上下游企业纷纷投

2、身工程机械市场 奇瑞叉车、熔盛重工、河北钢铁纷纷进入工程机械行业 国际工程机械巨头抢滩中国市场 赫斯默、卡特彼勒、美卓、久保田、特雷克斯 、JOHNDEER,Your global partner for high quality powder coating 4,工程机械概述,工程机械是工程施工所用的机械设备的统称 工程机械主要分类： 挖掘机械: 挖掘机 压碎机 挖沟机 铲土运输机械：装载机 铲运机 推土机 桩工机械：打桩机 钻机 搅拌机 压实机械：压路机 冲击夯 碾压机 混凝土机械： 搅拌机 搅拌运输车 工程起重机械：起重机 升降机 高空作业车 路面机械：沥青搅拌设备 摊铺机 平地机 农业

3、机械：拖拉机 播种机 收割机 叉车：一般叉车 特种叉车,Your global partner for high quality powder coating 5,知名的国外公司,卡特彼勒 Caterpillar 小松 Komatsu 特雷克斯 Terex 沃尔沃建机 Volvo 利勃海尔 Liebherr 约翰迪尔 John.Deere 美卓矿机 Metso Minerals 马尼托瓦克 Manitowoc 现代重工 Hyundai 韩国斗山 Doosan,Your global partner for high quality powder coating 6,知名的国内公司及上市公司,徐

4、工集团 广西柳工 三一重工 中联重科 厦工集团 山推 龙工集团 山河智能 成工 河北宣工 常林股份 太原重工,Your global partner for high quality powder coating 7,7,“零”溶剂、环保没有溶剂的成本浪费 95%回收利用，经济 自动机械化，更高的生产率 涂装操作、培训简单，控制性强 卓越的涂膜性能,优异的物理化学性能(耐刮磨，遮盖能力强) 减少火灾危险 降低操作者的健康威胁 没有空气污染 无污水沉淀问题 清洁,粉末喷涂的优点,Your global partner for high quality powder coating 8,8,“烘烤

5、温度-需要更高的烘烤温度及时间（180X15Min） 设备投资-需投资一定规模涂装设备及操作使用适应性 换色-粉末涂料换色相对液体涂装换色需较长的时间及人工,粉末喷涂的缺点,Your global partner for high quality powder coating 9,9,薄板件部分,驾驶室 发动机罩 外覆盖件,外覆盖件,驾驶室,Your global partner for high quality powder coating 10,10,叉车驾驶室-积放链,Your global partner for high quality powder coating 11,11,挖掘

6、机结构件部分,回转平台 行走架 动臂 铲斗 斗杆,Your global partner for high quality powder coating 12,12,典型的前处理工艺-结构件,脱脂,水洗,水洗,锌系磷化OR转化膜,纯水洗,钝化或水洗,Your global partner for high quality powder coating 13,13,典型的油漆工艺流程,上件,吹灰,喷底漆,流平,底漆烘干,刮腻子,烘干,强冷,打磨,喷面漆,流平,面漆烘干,强冷,下件,喷抛丸,强冷,（根据板材和焊接工艺不同）,刮腻子会造成外观的持久问题,国外大部份生产家已取消刮腻子,Your glo

7、bal partner for high quality powder coating 14,14,粉末涂装工艺程序- -结构件 耐候性标准型,上件,喷抛丸,清理补喷,前处理,水分烘干,粉末喷涂,打磨,遮蔽,强冷,下件,（180-200 20-30min）,（根据板材和焊接工艺不同）单涂层粉末,粉末固化,Your global partner for high quality powder coating 15,15,粉末涂装工艺程序- -结构件 耐候性高级型,上件,喷抛丸,清理补喷,固化,（140-160 3-5min）,遮蔽,底粉喷涂,面粉喷涂,固化,（180-200 20-30min）,

8、强冷,下件,（根据板材和焊接工艺不同）双涂层粉末,前处理,水分烘干,Your global partner for high quality powder coating 16,16,涂层的膜厚,现行工程机械涂装工艺,电泳+ 粉末涂料,防腐粉末涂料+ 粉末面漆,超耐候粉末涂料,(结构件),(驾驶室,薄板件),粉末涂料可一次性达到理想的膜厚,建议取消刮腻子的程序因为刮腻子会造成涂膜的耐候性,Your global partner for high quality powder coating 17,Spec for China ACE Market规格干膜表面性能 Visual Characte

9、ristics,Powder Coatings Technology CenterPTC,17,Your global partner for high quality powder coating 18,Spec for China ACE Market 规格干膜机械性能Mechanical Properties,18,*Gouge Pencil Hardness standards is GB/T 6739 Adhesion standard is GB/T 9286 impact Resistance standard is GB/T 1732,Your global partner f

10、or high quality powder coating 19,Internal Test Result for XCMG- ACE 2000Panel Preparation样板制备,QP001Z QE001Z,Your global partner for high quality powder coating 20,Internal Test Result for XCMG- ACE 2000干膜机械性能Mechanical Properties,Your global partner for high quality powder coating 21,Spec for China

11、 ACE Market规格干膜耐化学性Chemical Properties,Powder Coatings Technology CenterPTC,21,* Standards is GB/T 1733,Your global partner for high quality powder coating 22,Internal Test Result for XCMG- ACE 2000Distilled Water Resistance 耐蒸馏水,On Fe-Phosphate, all pass 铁系磷化所有色板通过测试 On grit blasting, without APP12

12、0 see some blistering对于喷砂后未用APP120打底的，测试后发现一些气泡,Your global partner for high quality powder coating 23,Internal Test Result for XCMG- ACE 2000Acid Resistance 耐酸性,On Fe-Phosphate or grit blasting, both can pass acid resistance test.无论铁系磷化还是喷砂均通过耐酸性测试,Your global partner for high quality powder coatin

13、g 24,Internal Test Result for XCMG- ACE 2000Alkali Resistance 耐碱性,On Fe-Phosphate or grit blasting, both can pass alkali resistance test.无论铁系磷化或喷砂均可通过耐碱性测试,Your global partner for high quality powder coating 25,Internal Test Result for XCMG- ACE 2000Diesel and Engine Oil Resistance 耐柴油和机油,All Passed

14、- Data to be summarized Engine oil type 机油类型 in spec: 10W-30 in test: GRXP-320,Your global partner for high quality powder coating 26,Spec for China ACE Market规格耐中性盐雾性能(Salt Spray Resistance),Powder Coatings Technology CenterPTC,26,Note:* standard is GB/T 1765 *standard is GB/T 1740,Your global part

15、ner for high quality powder coating 27,Internal Test Result for XCMG- ACE 2000 Salt Spray Resistance 耐中性盐雾,One coat of QE001Z or QP001Z on Fe phosphate steel pass 240h test 铁系磷化上单涂层可通过240h盐雾测试,Your global partner for high quality powder coating 28,Internal Test Result for XCMG- ACE 2000 Salt Spray R

16、esistance 耐中性盐雾,QE001Z and QP001Z with primer APP120 pass 1169h anti-corrosion test on grit blasting steel substrate. 打底APP120后可通过1169h盐雾实验,Your global partner for high quality powder coating 29,Spec for China ACE Market规格耐湿热性能 Humidity Resistance,Powder Coatings Technology CenterPTC,29,Note:* stand

17、ard is GB/T 1740,Your global partner for high quality powder coating 30,Internal Test Result for XCMG- ACE 2000 Humidity Resistance 耐湿热,On Fe-phosphate pass 1000hr humidity test. 铁系磷化上可通过1000h耐湿热,Your global partner for high quality powder coating 31,Spec for China ACE Market规格氙灯加速老化测试Xenon Arc Lab

18、weathering,Powder Coatings Technology CenterPTC,31,*,*,Standard is GB/T 1865,Your global partner for high quality powder coating 32,Internal Test Result for XCMG- ACE 2000 Xenon Arc Lab weathering氙灯加速老化,Your global partner for high quality powder coating 33,Spec for China ACE Market规格佛罗里达自然曝晒Florida

19、 Exposure,Powder Coatings Technology CenterPTC,33,*,* GB/T 1766,Your global partner for high quality powder coating 34,Internal Test Result for XCMG- ACE 2000 Florida Exposure 福罗里达暴晒,Sent 2pcs panels for each color to Hainan for Exposure in July,2010 - waiting for results,Your global partner for hig

20、h quality powder coating 35,35,固化方式IR+热风循环,Your global partner for high quality powder coating 36,固化方式-电IR,36,Your global partner for high quality powder coating 37,37,涂装线的主要能源消耗,Source: “Achieving Beneficial Use of LFG in Production Critical Process Equipment”Durr study of Spartanburg paint line ht

21、tp://landfill/conf/10th/harbison.pdf,能耗单位成本,Your global partner for high quality powder coating 38,38,涂装总成本比较,单位成本 / M,Your global partner for high quality powder coating 39,Akzo Nobel Powder Coatings China Marketing /ACE,39,溶剂排放,粉末涂料”0”溶剂的排放,Your global partner for high quality powder co

22、ating 40,40,耐候性比较,非常优异的耐候保护性能,Your global partner for high quality powder coating 41,41,挖掘机动臂前处理后,Your global partner for high quality powder coating 42,42,挖掘机的动臂粉末喷涂,Your global partner for high quality powder coating 43,Akzo Nobel Powder Coatings China Marketing /ACE,43,人工粉末喷涂,Your global partner

23、for high quality powder coating 44,44,驾驶室粉末喷涂,Your global partner for high quality powder coating 45,45,粉末喷涂,Your global partner for high quality powder coating 46,国外案例分析-HORSCH （德国）/大型农业机械,工件：农用机械部件 每挂重量可达1000公斤 工件尺寸：最大高度 3000mm 最大宽度 1400mm 最大长度 5500mm 链速：0.5-2.5 米/分钟 喷涂设备配置：Magic Plus 26 Optigun +

24、2 OptiSelect 2*ZA06 往复机 CM10触摸屏集中控制 2*大旋风风量16000Nm3/h 供粉中心+300升新粉添加系统 2*可升降手补口,Your global partner for high quality powder coating 47,国外案例分析-HORSCH （德国）/大型农业机械,Your global partner for high quality powder coating 48,国外案例分析-MCFA三菱-卡特彼勒叉车（美国） /铲车,Your global partner for high quality powder coating 49,国

25、外案例分析-MCFA三菱-卡特彼勒叉车（美国） /铲车,Your global partner for high quality powder coating 50,国外案例分析-MCFA三菱-卡特彼勒叉车（美国） /铲车,Your global partner for high quality powder coating 51,Case Study: 国内案例分析叉车,工件：叉车部件 工件尺寸： 1500 x 1500 x 500 mm (长x 高x 宽) 链速：1.4米/秒 喷涂设备配置： MRS-M Manual Booth 2*ACR 8*PG2-A 2*MPS1-F PH150,Y

26、our global partner for high quality powder coating 52,Case Study: 国内案例分析叉车,Your global partner for high quality powder coating 53,Case Study: 国内案例分析叉车,Your global partner for high quality powder coating 54,Case Study: 国内案例分析叉车,Your global partner for high quality powder coating 55,Case Study: 国内案例分析叉车,Your global partner for high quality powder coating 56,工件：装载机部件 工件尺寸： 1500 x 1800 x 800 mm (长x 高x 宽) 链速：2米/秒 喷涂设备配置： 不锈钢单极喷房 4* OptiFlex F,Case Study: 国内案例分析装载机,Your global partner for high quality powder coating 57,Case