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1、Discussion on the Developmental Situation of DCT Automatic Transmission LIN Zhi-qiang (Heilon 自 i 锄 g kngshi Tour Mobile serve Co ,Ltd ,Harbin ) Abstract: This paper introduces the dual clutch automatic transmission Dual clutch Transmission (DCT) development and application status at home and abroad
2、. The working principle, structure characteristics were analyzed, the DCT manual transmission efficiency high characteristic and hydraulic power shift automatic transmission, transmission is Chinas most promising. Key words: dual clutch/automatic transmission The car is a unity composed of multi sys
3、tem. The transmission system is one of the key auto systems, and improve the degree of good or bad performance, plays a decisive role in the automobiles power performance, economy, comfort and reliability. Automobile transmission system technology is gradually developed from manual to automatic gear
4、 shift, especially the application of computer technology in transmission system, automatic transmission technology has been rapid development. The modern automobile transmission mainly has four types: electronic automatic mechanical transmission (AMT), continuously variable transmission (CVT), hydr
5、aulic mechanical automatic transmission (AT) and dual clutch automatic transmission (DCT), they all have different performance characteristics. AT and cVT no power interruption when shifting gear, with good quality, but the mechanical efficiency is low, leading to poor fuel economy vehicles; mechani
6、cal efficiency of AMT is high, but when the shift to interrupt the power transmission, shift smoothness and affects the dynamic performance of the vehicle; DCT inherits the manual transmission high transmission efficiency, compact installation space, light weight, low price and many other advantages
7、, and the full realization of the power shift shift process, which is in the process of shifting the uninterrupted power, it is not only for AMT is a great progress, but also to retain the AT and CVT shift quality is good, so is the the development direction of automatic transmission. 1. . Developme
8、nt 1.1.Development abroad The core technology of DCT only in USA Berg Wanner (Borg Warner) and the German Schof (Schaemer) group. 194 years, Darmstadt university professor Rudolph Franke the first to apply for a patent DCT, the transmission has been tested in the truck. Then Porsche also invented th
9、e dual clutch transmission is dedicated to racing (PDKPorsche Doppel Kupplungen). However, at that time, failed to DCT technology will be put into mass production. In twentieth Century at the end of 90, Volkswagen and Berg Warner together the production of the first is suitable for large batch produ
10、ction and application in the mainstream models DCT. In 2002, the application of DCT in the Volkswagen Golf R32 and Audi rITI. In 2003, which have extended to golf and other models. In 2004, DCT in Germany Volkswagen Touran cars for the first time and matched with the TDI diesel engine. By 2006, with
11、 DCT mass models totaled vehicles. In 2007, Ferrari, Reno and other companies have launched their own car, is a common feature of all with transmission similar to DCT. According to the relevant agencies of the processing facilities and customer service market research and analysis, is expected to 20
12、15 DCT share in the European transmission market share reached 29%, while in the Asia Pacific and the Japanese market, DCT sales will grow rapidly, then the share will reach 13%. 1.2.Domestic development general situation At present, in the development of Chinas transmission showed a jump change, no
13、w automatic transmission mainly based AT, Geely, Shanghai Volkswagen, Shanghai GM car using AT. But with the rapid development of Chinas automobile industry, research on the DCT aspects of the country are paying more and more attention. In the national 863 major projects, officially approved to deve
14、lop car of DCT, according to the national integration policy, there have been a number of enterprises to actively cooperate with domestic famous universities and some well-known enterprises, has invested considerable human, material and financial resources, its R D team is more and more big. 2. The
15、structure and principle of double clutch transmission 2.1. Principle At present DCT products generally have a dual clutch of single shaft output, combinatorial double clutch of single shaft output and the combination of dual clutch shaft output three structure forms, the combination of dual clutch t
16、wo output is the most typical structures for the currently used widely and structure. The nature of these DCT products are two sets of transmission and two clutches are combined together, when one set of transmission is in the working state of another set of transmission idling and qualifying will t
17、ransform shift, by switching the two clutch working state of the two sets of transmission alternately into the working state, in order to realize the shift transformation. That is to say when the gear running at a speed of the vehicle is connected with a clutch, transmission control unit according t
18、o the relevant sensor signal judgment is about to enter the work connected with another clutch of a gear, the gear is not to transmit power, so that the hydraulic control valve very convenient to control the shift actuator, pre engagement this shift, in vehicle operation to shift, the clutch will on
19、ly need to transfer power, while another clutch, the car following a gear driving. In the process of shifting, the power of the engine is constantly being transferred to the wheel, gear shifting process completed such as power uninterrupted shift, the shift of automated mechanical transmission. 2.2
20、Dual clutch system Dual clutch system at present car DCT used in clutch and wet clutch two forms. (1)The wet clutch. Wet clutch with controllable and better control quality, structure relatively simple, with uniform distribution of pressure, small abrasion, torque capacity, without special adjustmen
21、t friction plate gap. Because it used hydraulic oil cooling, allowing started slipping long time and high starting block without damaging the lining, 5 - 6 times life can reach dry clutch clutch, widely used in modern automobile automatic transmission. But in between the multi plate clutch separatio
22、n state in the main, driven friction plate due to the lubricating oil are slip, friction resistance is large, the transmission efficiency of transmission of the corresponding reduction. (2) The dry clutch. Dry diaphragm spring clutch has a single driven part of inertia, has the advantages of simple
23、structure, convenient adjustment, thorough separation, torque overload protection, high efficiency, low cost, no auxiliary power etc. The dry clutch can absorb more heat through the pressing plate and the flywheel, insensitive to generate heat for slip velocity, but because the air heat slowly, the
24、heat is not easy in a short period of time out, so it by friction produced total calorie restriction. The dry clutch for incorporation in a short period of time, so the friction time is short, resulting in less heat. 2.3 Prospect of dual clutch automatic transmission development prospects According
25、to the research, compared with AT, CVT, AMT, block 6, DCT has the following advantages: good fuel economy, more than 4 block AT increased by 18%, 8% higher than that of CVT, increased by 2% than 6 gear manual transmission; increase the driving pleasure; compact installation space design; light weigh
26、t (compared with AT); torque transmission capacity; starting performance and shift quality. Chinese have large MT production enterprises, can make full use of the existing production capacity and facilities for the development of DCT products, not too much increase in development costs, so China for
27、 foundation and conditions for DCT production. However, current technology is Chinas automobile manufacturing industry, DCT products are still needs to solve the technical problems: the rapid cooling performance and durability of the clutch; optimization control; processing and reliability of the ke
28、y components of the manufacturing cost control. Dual clutch transmission is a technical innovation of the transmission system, is the future development direction of transmission technology. The relevant departments had predicted, within 8 years, DCT sales growth of at least 3 times in the world, ev
29、en in Chinese will increase 8 to 10 times. With the above several aspects to improve, DCT will gradually move toward the market, eventually replace the current manual transmission. 2.4 Efficient use of computer network The network is developed in recent decades, due to its easy and global synchroniz
30、ation, rapid development has been rapid. The application of network in the research of the site, in the Research Institute of agricultural expert online and network database, most research units website are built starting in the network just pop up, then with the development of database technology,
31、network database is popular, because of the existence of maintenance problems, and so should the website and database research unit centralized management, establish a set of scientific research unit management system, this unit can in less investment, need not worry about the website and database c
32、ontent updates input, and do not have to worry about the website and database upgrade, let a website for maximum effect. If you want to build the network database, can 2005 suite database program using SQL Senrer2005 and Visual Studio. SQL se IV Er 2005 Micros on the development of a comprehensive d
33、atabase platform, using the integrated business intelligence (BI) tools for enterprise data management. To provide a more secure and reliable storage function of SQL Server 2005 database engine for relational data and structured data, users can construct and management for our high availability and
34、high performance data applications, and Micmsoft Visual Studio, Microsoft office System into the SQL compact Server 2005 out of the ordinary. Whether a user is developers, database administrators, information workers and decision makers, SQL Server 2005 can provide innovative solutions for its, help
35、 them benefit more from the data. Visual Studio 2005 is the Microsoft Corp launched, used to create windows platform Windows applications and network applications, can also be used to create a network service, smart device application and Office plugin. A framework for the.NET programming environmen
36、t, for the network application of popular, but the most appropriate. 3 Conclusion Scientific research is the core of innovation, research way is hard, scientific attitude is realistic, scientific research is designed for people. Who is this evaluation research, so the application of computer technology is more simple, better, to get the scientific research results more easily, scientific way to wider and wider, more walk more far. Reference 1Xue Qingwen: dual clutch transmission is The climate does not suit
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