SC200(200TD)施工升降机使用说明书

1、SC200/200TD 施工升降机施工升降机 Builders Hoist 使用说明书使用说明书 Instruction manual 成都恩利斯机械设备有限公司 Chengdu Earnest Machinery Equipment Co.,Ltd 201503 目录目录 CATALOGUE 0 前言 PREFACE.3 0.1 设备信息 MACHINE INFORMATION.3 0.2 正确使用本说明书 CORRECTLY USING THE MANUAL.3 0.3 安全提示及安全标识 SAFTY TIP AND MARK.3 0.4 安全风险提示 GENERAL INDICATION

2、 ABOUT SAFETY.3 0.5 保修说明 WARRANTY DESCRIPTION.5 0.6 免责声明 DISCLAIMERS.6 1 产品概述 OUTLINE AND FEATURE. 7 1.1 升降机型号说明 MODEL DESCRIPTION.7 1.2 升降机性能参数 PERFORMANCE PARAMETERS.7 1.3 升降机结构综述 SUMMARY OF THE STRUCTURE.8 1.4 安全装置 SAFTY DEVICE.13 2 基 础 FOUNDATION.16 2.1 基础载荷计算 FOUNDATION LOAD CALCULATION.16 2.2

3、基础技术要求 FOUNDATION REQUIREMENTS.16 2.3 基础图 FOUNDATION DRAWING.17 3 附墙装置 MAST-TIE.18 3.1 附墙架作用于建筑物上力 FORCE ACTING UPON THE BUILDING.18 3.2 附墙架结构 MAST-TIE STRUCTURE.18 3.3 附墙座联接方式 CONNECTION WAY OF MAST-TIE.19 3.4 附墙架间距 INTERVAL BETWEEN MAST-TIE.19 4 升降机操作 OPERATIION.20 4.1 操作安全规程 SAFETY REGULATIONS FO

4、R OPERATION.20 4.2 司机室操作面板及笼顶操作盒 RUNNING IN DRIVER CABIN OR ON TOP.21 4.3 操作方法 METHOD OF OPERATION.22 4.4 紧急处置 EMERGENCY ACTION.23 5 坠落试验 DROP TEST.25 5.1 适用范围 SCOPE OF APPLICATION.25 5.2 坠落试验方法 METHOD OF DROP TEST.25 6 防坠安全器及重量限制器 ANTI-FALLING SAFTY DEVICE AND LOAD LIMITER.27 6.1 防坠安全器使用要求 SAFTY DE

5、VICE OPERATION REQUIREMENT.27 6.2 防坠安全器调整 ADJUSTING SAFETY DEVICE.27 6.3 重量限制器 LOAD LIMITER.30 7 定期检查 REGULAR INSPECTION.31 7.1 每天检查 INSPECTION EVERYDAY.31 7.2 每周检查 INSPECTION WEEKLY.31 7.3 季度检查 INSPECTION QUARTERLY.32 7.4 年检 CHECK YEARLY.33 7.5 齿轮的检测 CHECK GEAR.33 7.6 齿条的检测 CHECK THE RACK.33 8 润滑 L

6、UBRICATION.34 9 施工升降机的安装 INSTALLATION OF HOIST.35 9.1 施工升降机安装前的准备 PREPARATION FOR INSTALLATION.35 9.2 需用户自备的零部件 USER - OWNED PARTS.36 9.3 安装安全规程 SAFETY REGULATIONS FOR INSTALLING.36 9.4 外笼与吊笼的安装 INSTALLING THE ENCLOSURE.37 9.5 电气连接与调整 ELECTRICAL CONNECTION.42 9.6 外笼吊笼安装后的调整 ADJUSTMENT AFTER INSTALLA

7、TION.43 9.7 导轨架的安装 MAST SECTIONS INSTALLATION.43 9.8 附墙架的安装 MAST-TIE INSTALLATION.45 9.9 电缆桶及其安装 CABLE BARREL INSTALLATION.46 9.10 电缆滑车的安装 INSTALLATION OF THE CABLE CAR.47 9.11 限位开关安装 INSTALLING POSITION LIMIT SWITCH.49 9.12 层门安装 INSTALLING LANDING DOORS.50 10 故障检查 TROUBLESHOOTING.51 10.1 常见电气故障 COM

8、MON ELECTRICAL FAILURES.51 10.2 常见机械故障 COMMON MECHANICAL FAILURES.51 11 易损件更换 WEARING PARTS REPLACEMENT.53 11.1 齿轮更换 GEAR REPLACEMENT.53 11.2 齿条更换 RACK REPLACEMENT.53 11.3 导轮更换 BACK ROLLER REPLACEMEN T.54 11.4 滚轮更换 ROLLER REPLACEMENT.54 11.5 限速器更换 SAFTY DEVICE REPLACEMENT.55 11.6 减速器及电机更换 GEARBOX AN

9、D MOTOR REPLACEMENT.56 11.7 电机制动器块更换 MOTOR BRAKE BLOCK REPLACEMENT.56 12 维修安全卡具及维修门 MAINTENANCE FIXTURES AND GATE.59 12.1 维修门 MAINTENANCE GATE.59 12.2 安全卡具 SECURE FIXTURES.59 13 附录 APPENDIX.61 13.1 易损件明细表 SPARE PARTS LIST.61 13.2 电气原理图 ELECTRICAL CIRCUIT DRAWING.61 0 0 前言前言 Preface 0.10.1 设备信息设备信息 0

10、.1.1 设备名称:施工升降机 0.1.2 设备编号： 0.1.3 制造商：成都恩利斯机械设备有限公司 0.1.4 出厂日期： 0.1Machine information 0.1.1Machine name: Builders hoist 0.1.21Machine No.: 0.1.3Manufaturer :EARNEST 0.1.4Production date: 0.20.2 正确使用本说明书正确使用本说明书 首先感谢您使用成都恩利斯机械设备 有限公司生产的施工升降机。 在安装、使用施工升降机前，必须认 真详细阅读本说明书，以确保安全。该说 明书应随机携带，以备查阅。任何不符合 说明

11、书要求的安装、操作或维修都可能引 发意外或安全风险。 本说明书中的图例仅为了说明，可能 与您订购的产品有所不同。由于产品升级 或变更，本说明书在随时更新中，恕不另 行通知或更正。 0.2 Correctly using the manual Thank you for using the builders hoist made by EARNEST. Before installing and using the hoist,read the manual carefully.This manual should always accompany the machine in order to

12、 be available to the operator.Any uncorrect assemble,usage and maintenance may lead unexpected risks. Sketches in this manual are only used to explain the principle ,they may be not consistent with your machine.Because of the machine upgrading or altering,content of the manual is always changing .We

13、 will not inform . 0.30.3 安全提示及安全标识安全提示及安全标识 0.3.1 说明书中提示安全的用语采用了突 出显示或使用“注意” “警告”等用语， 请仔细阅读。 0.3.2 产品上印刷或粘贴有黄色警示标识， 请注意查看和辨别。 0.3 Safty tip and mark 0.3.1Security terms of the instruction manual prompted a highlight or use notes warn terms, please read carefully. 0.3.2Printing or paste with a yello

14、w warning identified on the product, please note that to view and identify. 0.40.4 安全风险提示安全风险提示 使用升降机时，可能存在以下风险。 应对安装、操作、使用和维护保养人员进 行安全告知和安全教育，并采取措施降低 可能存在的风险。 0.4General indication about safety Using the machine exist risks as follows. All the people involving ininstall,operating and maintenance sh

15、oud be informed the risks,and protection procedures shoud be adoped. 从层门或通道口滑到、绊倒或坠落；Sliding,stumbling or falling from the landing gate. 外围栏入口、层门入口、吊笼出入口开 关门时可能引起挤压、碰撞、夹伤； Hurt by squeezing,crashing or clipping in the entrance of guardrail,landing and cage. 启停会产生冲击，限位失灵可能发生猛 烈的坠地冲击； Shocking caused

16、by sudden starting or stopping,especially violent shocking caused by the cage landing on the ground because of limiters in error. 升降运行时产生不规则的振动；Irregular vibration during the machine running. 座椅与操作台的高低或间距可能引起操 作者身体不适； Discomforty caused by a wrong ergonomic drawing. 机械或电器噪声可能导致听力障碍；Mechanical or ele

17、ctrical noise can cause hearing impairment. 装载物品倾覆可能从吊笼围壁挤出； cargoes extrud out of cage. 电器电线漏电导致触电；Wire leakage causes electric shock. 变频器产生电磁辐射或干扰；Electromagnetic radiation or disturbing cause by inventer. 齿轮齿条传动可能缠绕、吸入或卷入异 物引发意外事件； Something pulling into between gear and rack. 突然停电可能引起机器零部件损坏或功 能

18、混乱导致危险； Sudden losing power may lead to function chaos or damages of parts. 观察运动部件的视线不良引起危险；Risks caused by the poor sight of observing moving parts. 运行通道有障碍物引起危险；Risks caused by obstructions in hoist way. 触摸到电机或制动电阻时可能引起烫伤； Scalded when touch the motor or the braking resistance. 减速器内热油或蒸汽喷出；Thermal

19、 oil or steam erupt out of reducer ; 超载装置、限位装置在安装调整时出现 人为差错可能导致安全装置失效； Risks caused by human error when installing or adjusting overload device, limiting device. 扶靠护栏时栏杆缺失或失效导致跌落的 危险； Rely on the fence railing which is missing or invalid . 启、停、上、下标志或符号装置未调整 到与实际一致； Start, Stop, upper and lower flags

20、 or symbols appliance is not adjusted to the actual consensus . 装载时严重偏载导致结构稳定性丧失；Serious unbalanced loading results in the loss of structural stability . 超载引起失速失控或结构失稳；Stall ,out of control,instability caused by overloading. 零部件脱落导致的倾覆、出轨；Parts falling off lead to overturning, or go off the rail 人或货

21、拥挤时从联锁失灵的门处意外坠 落； Crowded passengers or goods fall out from the unexpected openning gate; 顶部操作时，头手伸出护栏外可能与护 墙装置等碰撞。 Running the hoist at the cage top, hands and head outside the fence may collide with the attachment. 0.50.5 保修说明保修说明 0.5.1 本产品保修期为十二个月，保修期 内按照使用说明书正常使用情况下，产品 发生故障或损坏，我公司负责免费维修。 齿轮、齿条、滚

22、轮、轴承、按钮、操作手 柄、接触器、中间继电器、滑轮、电缆、 灯具等易损件换件收取成本费。外观的划 伤及油漆脱落等不在保修范围内。 0.5Warranty description 0.5.1This product is warranted for 12 months. If the product fails under normal use according to manual, the company responsible for the maintenance free. Wearing parts such as bearings, gears, rack, buttons, a

23、ction handles, contactors, relays, pulleys, cables, lamps and etc. will charge the cost . 0.5.2 保修期内，因以下原因导致损坏， 将收取一定的维修费用： 0.5.2 In warranty period, damage caused by the following reasons, certain maintenance costs will be charged : 因使用上的错误及自行擅自修理、改造 而导致的设备损坏； Due to errors on the use and unauthori

24、zed repair or modification. 由于火灾、水灾、电压异常、其它天灾 及二次灾害等造成的设备损坏； Due to fire, flood, abnormal voltage, other natural disasters. 购买后由于人为摔落及运输导致的结构 及元器件损坏； Due to fall or capsizing during tranporting. 不按我司提供的说明书操作导致的设备 损坏； Due to action not accordance with the instruction manual. 因设备以外的因素造成损坏。Due to exter

25、nal factors. 0 0.6.6 免责声明免责声明0.6 Disclaimers 我公司生产的施工升降机都是经过严 格检验、检测后出厂的合格产品，附有铭 牌、使用说明书、监督检验资料以及各种 附件等。未按照说明书要求进行安装、使 用、维修、保养，使用非本公司提供的备 件、附件等，导致的质量和安全事故与本 公司无关。 Our builders hoists are qualifying products passed by strict inspection, testing and supervision. Not in accordance with the instruction

26、manual required to install, use, repair, maintenance, not use of the spare parts provided by the manufacturer, that cause of quality and safety accident had nothing to do with the manufacturer. 1 1 产品概述产品概述 Outline and Feature 1.11.1 升降机型号说明升降机型号说明 Model description SC200/200TD V1 1.21.2 升降机性能参数升降机性

27、能参数 Performance parameters 产品型号 TypeSC200/200TD-V1V2V3 额定载重量 Rated load capacity (kg)22000 额定 Rated33455463起升速度 Lifting speed (m/min)最大 Max0400545463 最大架设高度 Max height(m)450 最大附着间距 Max interval between mast-tie (m)10.5 最大悬垂高度 Free height above last mast-tie (m)7.5 电机功率 Motor power(kw)22122218.522202

28、320 限速器型号 Anti-falling safty device modelSAJ40-1.2SAJ40-1.4 吊笼内空（长宽高）Cage space (LBH)(m)3.21.52.3 吊笼重量 Cage wt.(include drive unit)(kg)21850218802190021950 外笼重量 Enclosure wt.(kg)1500 765150 766.3170 768.0190 标准节重量 Mast section wt.(kg) 7610210 环境温度 Environmental temperature (C) -20+50 海拔高度 Altitude(m

29、)1000 电源 Power supplyAC380V 50Hz V1-速度标记 Marks of velocity 空白-33m/min, non means 33m/min V1- 45m/min,V2-54m/min,V3-63m/min TD-传动机构在吊笼上方 Drive unit at the top of the cage 200-吊笼 1 载重量 2000kg Cage 1 load 2000kg 200-吊笼 2 载重量 2000kg Cage 2 load 2000kg SC-齿轮齿条式无对重施工升降机 Rack and pinion hoist without count

30、er-weight 1.31.3 升降机结构综述升降机结构综述 Summary of the structure 1.3.1 施工升降机的外观尺寸及主要组成部分如下 The builders hoist main size and components are as follows. 1 外笼 Enclosure 2 吊笼 Cage 3 导轨架（标准节）Mast (section) 4 附墙架 Mast- tie 5 传动装置 Drive unit 6 电缆装置 Cable unit 7 电控系统 Eletric unit 8 电动卷扬机 Electric winch 5310 4280 20

31、00 3300（ 3000） 3315 2800 1508 650 附 着 间 距 Interval between mast tie Max.10500悬 高 Free height Max.7500 1 2 3 5 4 6 7 8 4030 5102 17251773 1.3.2 外笼1.3.2 Enclosure 外笼由固定标准节的底盘和防护围 栏组成。外笼门由机械和电气锁定，除非 吊笼落下来，否则外笼门将不能打开。如 外笼门未关，吊笼将不能启动。外笼门槛 高度 450mm（如果使用电缆滑车，门槛可 增高至 750mm） 。 The enclosure is made up of cha

32、ssis and protective fence. Unless the cage landing the floor, the enclosure door cannot be opened becuase of mechanical and electrical interlock.If the enclosure door is not closed, the cage will not run.The door sill height is 450mm(if the cable car used,the height up to 750mm)。 底盘的标准节联接部分可与其它部 分分离

33、，便于升降机导轨架安装在地平面 以下。 Parts of chassis that joining the mast section can be separated from the rest.It is easy to set up the hoist at below ground level. 5420 2000 2850(3150) 外 围 栏 Guard rail 外 笼 门 Enclosure door 检 修 门 Access door 电 源 柜 Power supply cabinet 底 盘 Chasis 450 4280 1228 （ 750） 17251773 1.3

34、.3 吊笼1.3.3 Cages 吊笼为一钢结构件，四周有坚固的 冲孔网，并设有进、出口门，由安装在吊 笼上的滚轮沿导轨架运行。 The cage as a steel structure surrounded by solid punch mesh plate, with inlet and outlet , runs along the mast rails by its rollers. 吊笼上设有安全钩以防止吊笼从导 轨架顶部脱离。 The cages have safety hooks to prevent the hoist aparting the mast at top end

35、. 吊笼顶部,由安全栏杆围住,可作为 工作台。顶上有一活板门，通过配备的专 用梯子，可方便的攀登到顶上进行安装和 维修。通过门用一个梯子可以到达顶部。 The cage top with guard rail can be used as a platform. The top has a gate.Through it with a ladder can reach the cage top. 1.3.4 导轨架（标准节）1.3.4 Mast (section) 标准节每节长 1508mm，装有两根 传动齿条（与底盘联接的标准节不安装齿 条） ，多节标准节用螺栓联接组成导轨架， 通过附墙架与

36、建筑物固定。 The standard sections 1508mm long with two drive racks constitute the mast as the cage rails. The mast attach to the buildings with mast-ties. 标准节共有 5mm、6.3mm、8mm、10mm 等不同立管 厚度，进行组合后能达到最大 450m 的高 度。不同安装高度时所需要各规格标准节 的数量（米）如下表所示。不同规格之间 安装过渡节。 The mast section has different vertical tube thickne

37、ss such as 5, 6.3, 8, 10mm and so on. The assemble maximum height can reach 450m. The height requires different number of sections as follow table.A transmit section should be installed between 18003315 2600 3700 560 吊 笼 门 Cage door 司 机 室 Driver cab 滚 轮 roller 安 全 钩 Safty hook 栏 杆 Guard rail deferen

38、t spicification sections. 标准节立管规格 Mast section vertical tube specifications 安装高度 Setup height （m）7610768766.3765 150-150 270-120150 390-120120150 45060120120150 1.3.5 附墙架1.3.5 Mast-tie 附墙架用于导轨架与建筑物之间的 支撑，有三种组合型式，适合导轨架中心 距离附墙面 1.82.6m、2.63.0m、3.04.0m。沿 导轨架高度，一般每隔 310.5m 安装一 个附墙架。 The mast-ties as sup

39、port between the buildings and the mast have three types of combination,for distance between mast center and wall 1.83.6m. Along the mast generally every 310.5m a mast-tie should be installed. 1.3.6 传动机构1.3.6 Drive unit 传动机构由多个电动机、电磁制动 器、弹性联轴器、减速器及传动齿轮等组 成。传动机构在吊笼上通过齿轮与齿条啮 合，使吊笼运行。 The drive unit co

40、nsists of several motors, electromagnetic brakes, flexible couplings, gearboxes and drive gears and so on. The drive unit in the cage top drags the cage to 650 650 1508 1522 76 5/6.3/8/10 726 800 run along the masts. 两传动机构 Drive unit with two motors 1070 1263 508 574 电 机 Motor减 速 器 Motor 870 三传动机构 D

41、rive unit with three motors 1.3.7 电缆装置 1.3.7 Cable device 电缆装置，用于使接入吊笼内的电 缆随线在运行时不偏离电缆通道，保持在 固定的位置。电缆导向装置包括随行电缆 和若干个电缆保护架。当提升高度小时使 用电缆桶，高度大时则需要使用电缆滑车。 Cable unit is used to protect the trailling cable from deviate its channel and to fix its locations. Cable unit consists of trailling cable and a num

42、ber of cable protection frames. When lifting height is short, cable 1070 1653 508 574 电 机 Motor减 速 器 Motor 870 9.0 5 barrel is used.Otherwise cable car is used. 电缆桶 Cable barrel 电缆滑车 Cable car 1.3.8 电动卷扬机 电动卷扬机用于在没有其他起重设 备时加节或降节，最大起重 200kg，不能 用于其它目的。 1.3.8 Electric winch Electric winch is used to in

43、crease or decrease the mast height when no other lifting equipment.Its maximum load is 200kg .It cannot be used for other purposes. 1.41.4 安全装置综述安全装置综述 1.4.1 防坠安全器 防坠安全器安装在吊笼内，由外毂、 制动锥鼓、离心块、弹簧等组成。当吊笼 超速运行时，安全器里的离心块克服弹性 拉力带动制动锥鼓旋转，与其相连的螺杆 同时旋进，制动锥鼓与外毂接触逐渐增加 摩擦力，确保吊笼平缓制动。同时切断控 制线路使传动装置断电停车。 1.4 Safty

44、device 1.4.1 Anti-falling safety device Anti - falling safety device installed in the cage, consits of an external hub, brake cone drum, centrifugal block, spring and so on. When the cage over speed, the centrifugal overcoming the elastic tension drives the brake cone drum rotation and inrease frict

45、ions between drum and hub,finally this makes the cage stopped.At the same time the power is cut off . 1.4.2 起重量限制器 升降机安装有起重量限制器，当载 荷达到额定载重量 90%时，会持续报警； 在载荷达到额定载重量 110%前，断开控 制回路，中止吊笼起动，保护施工升降机 安全。变频升降机在 60%额定载荷时会使 轻载高速无效。 3400 1590 4100 1700 1.4.2 Load limiter Load limiters are equipped in the hoist.

46、 When the load reaches 90 percent of the rated capacity, the buzzer will sound continuedly. When the load reaches 105 percent, the cages can not run. The limitor will invalidate the high speed when the load more than 60% rated in the invert hoist. 1.4.3 限位开关 当吊笼行至上、下终端站时，在限 位开关及控制器件作用下，可自动停车。 变频控制的升

47、降机有高速限位功能。 1.4.3 Limit switch When the cages go to the top or bottom terminal station, under the effect of the limit switch and control devices, the cages will automatically stop. The invert hoist has additional limit switch to invalidate the high speed. 1.4.4 极限开关 当吊笼行至上、下终端站因故障不 能停车时，在安全距离内极限开关动作切

48、 断总电源，使吊笼制动。 1.4.4 Power limit switch When the limit switch fail to stop the cage in the end station, the power limit switch will cut off the power, so that the cage stops within a safe distance . 1.4.5 落地缓冲 吊笼在下终端站因故不能停车时， 底部有缓冲弹簧或橡胶体减轻坠落冲击损 害。 8 1.4.5Landing buffer When the cage fails to stop at b

49、ottom station, the buffer springs or rubbers on ground will reduce the falling impact damages. 1.4.6 防冲顶装置冒顶冲出导轨脱轨 起重量限制器 Load limiter 接近开关 Limit switch 极限开关 Power limit switch 导轨架的最后一个标准节的端部被 槽钢及螺栓封住，防止吊笼在上终端站因 故不能停车而冲出导轨。为保证吊笼不冲 顶，最后一个标准节不安装齿条。 1.4.6 Anti- derail device The end mast section is capped with anti- derail device to prevent the cages run over the top end. No rack is