《COB制程》PPT课件.ppt

Global Connections Inventec ppliances Date : 08/30/2000 Prepared by Andy Gan COB Internal Training Global Connections Inventec ppliances What is COB? Global Connections Inventec ppliances COB Flow Chart 1 Clean COB 2 Drop Red Epoxy Resin 3 Mounting Chip 4 Bake 8 Encapsulate 7 Function Test 6 Process Test 5 Wire Bonding 9 Function Test 10 Bake 11 Function Test 12 Process Test Global Connections Inventec ppliances COB Procedure 1.Clean PCB Clean spots which exists in PCB to assure dropping easily. Global Connections Inventec ppliances COB Procedure 2.Drop Red Epoxy Resin Use in fixing chip, quantity of glue shall be exact and well mixed. Global Connections Inventec ppliances COB Procedure 3.Mounting Chip Use vacuum pen to fix chip in PCB, notice polarity and shifting angle (5 degree). The air pressure is different from each chip. Vendor will adjust air pressure to the minimum at first, then raise it slowly to fit the requirement. 4.Bake Solidify epoxy resin by bake-box, fix chip. Global Connections Inventec ppliances COB Procedure 5.Wire bonding Connect welding dot of chip and tin-foil in PCB by aluminum line. Effecting factor of wire bonding: a.Wire diameter b.Angle of welding c.Welding dot d.Tensile force of aluminum line Global Connections Inventec ppliances Effecting factor of wire bonding a.Wire diameter Aluminum line has C.C.C, K.S and TANAKA, and diameter include 1.0 mil and 1.25 mil. Select 1.0 mil if distance of welding dot is little and thickness of PCB is big. Select 1.25 mil if distance between welding dot of chip and tin-foil in PCB, this also ought to fit the condition that the distance of welding dot is large and small thickness in PCB. Global Connections Inventec ppliances Effecting factor of wire bonding b.Angle of welding must be less than 45 degree Corrective action if the angle is large than 45 degree 1.Rearrange the position of golden finger. 2.Prolong finger which be in “2”. Global Connections Inventec ppliances Effecting factor of wire bonding c.Welding dot Minimum size of golden finger is 6 mil and minimum of distance is 6 mil too. Notice: The above welding dot minimum size is accuracy of FR4 glass fiber sheet. The requirement cant be realized if it is CAM3 cardboard. Global Connections Inventec ppliances Effecting factor of wire bonding d.Tensile force of aluminum line (1)PCB hasnt been cleaned complete It will be difficult to weld aluminum line if you dont remove the spot from PCB. (2)Parameter of machine set up not correctly New models machine parameter is set up by technical personnel according to their experience. They have to observe the working condition, analyze the root cause of defect, and confirm the parameter. (3)Material factor *Width of golden finger is too little, welding shift, result in tensile force reduce. *Surface of golden finger dont be dealt well. *Deformation of PCB. *The nickel-plated layer of welding dot in chip. Global Connections Inventec ppliances COB Procedure 6.Process Test Test short-circuit, cut-circuit, non-welding etc by microscope. Test tensile force of aluminum line by force gauge per 2 hours. Global Connections Inventec ppliances 7.Function Test Test welding dots short-circuit, cut-circuit, non welding by test tools. Any defect will be maintained. COB Procedure Global Connections Inventec ppliances COB Procedure Comparison between conductive rubber and probe: Function test means to test the function of the product with the electrified PCB by test tools. Some non-welding components will be fixed on tools. But the covering rate will be involved generally, which mean the testing result cant cover the all function of the product. Global Connections Inventec ppliances COB Procedure Maintain defects: 1.Dont scrape the chip and leave the dregs between two welding dots when you are maintaining with a needle pen. 2.Welding power ought to be 5 units more than normal and the pressure ought to be 2 or 3 units more than normal. 3.Control the time of washing black glue, or the aluminum line will be broken. Global Connections Inventec ppliances COB Procedure 8.Encapsulate: Prevent the welding-line from being damaged during the shipping. For example:(HYSOL EO1016) HYSOL EO1016 is a unique one component epoxy encapsulant with excellent shelf stability, flame-out and fast curing capability at moderate temperature. It is intended for applications requiring excellent handling properties. Recommended Cure2 hrs150(302) Alternate Cure16 hrs93(199) Note: It should not be used for casting masses larger than 50 grams. Global Connections Inventec ppliances COB Procedure 9.Function Test Test if there was any defective symptom during the course of encapsulate. 10.Bake Solidify black glue to protect the chip. 11.Function Test Test if there was any defective symptom during the course of bake. 12.PQC Test appearance of black glue, such as core hole, square and height of black overlap glue. Global Connections Inventec ppliances Equipment Introduction Supplier: ASMModel AB510 X-Y workstation process: 50x50mm Accuracy of component placement: 5um(0.2mil)/step(motor step) workstation: max. size of PCB 130x170mm Accuracy: 0.225/step Z process: 10mm(0.4”) Accuracy: 12.7um(0.5mil)/step(motor step) Wires: 350 slips/PCB Chips: 5 pieces/PCB Method of wire bonding: Ultrasonic ware Diameter of wire: 1.0mil 2.0mil(0.025mm 0.05 mm) Pressure of wire bonding: 15 100g Global Connections Inventec ppliances Output angle: 30 Welding speed: 3.5 slips/second Accuracy of wire bonding: 0.02mm Range of welding: 100mm from chip to PCBs further end Wire distance: within 4 mm