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上海
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上海赛科石化项目管道施工手册,上海,石化,项目,管道,施工,手册
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Contract Title 合同标题 Shanghai Secco Petrochemical Company Limited 上海赛科石油化工有限责任公司上海赛科石油化工有限责任公司 Integrated Project Management Team 一体化项目管理组一体化项目管理组 Caojing, Shanghai, P R China 中国中国 上海上海 漕泾漕泾 Document Title 文件标题 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001 A00朱诚钢30.12.02 P00(Signature) Issue Rev 版本号 Issue or Revision Description 签发或版本说明 Origin by 制文人 Date 日期 Check by 审核人 Date 日期 Approve by 批准人 Date 日期 Approve by 批准人 Date 日期 Page of 482 This Document is Owned by 本文件持有人本文件持有人 IPMT Authority IPMT 授权批准 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 3 of 4804/12/02 管道工程施工质量管理工作细则管道工程施工质量管理工作细则 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 目录目录 ContentContent 1.0编制目的及适用范围编制目的及适用范围 Purpose for Preparation and Scope of Application 2.0 编制原则编制原则 Principles for Preparation 3.0 执行标准及有关规定执行标准及有关规定 Applicable Standards and Relevant Regulations 3.1 中国政府的相关法规和政策 Relevant laws, regulations and policies issued by Chinese government: 3.2 SECCO 项目 IPMT 质量体系有关文件 Documentation related to IPMT quality system of SECCO project: 3.3 SECCO 项目 IPMT 规定和要求 IPMT regulations and requirements of SECCO project: 3.4 施工验收标准及规范 Standards and codes for construction acceptance: 4.0 冲突和协调冲突和协调 Conflict and Coordination 5.0 专业技术经理与专业工程师专业技术经理与专业工程师 Specialist Technical Manager and Specialist Engineer 5.1 专业技术经理 Specialist technical manager 5.2专业工程师 Specialist engineer 6.0HSE 7.0 施工过程中工程施工质量的控制施工过程中工程施工质量的控制 Quality Control in the Process of Construction PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 4 of 4804/12/02 7.1 主要依据 Main basis 7.2 熟悉现场管理体系、建立工作接口 Acquaintance with site management system and establishment of working interface 7.3 技术准备 Technical Preparations 7.4 组织设计交底 Organization Design Briefing 7.5 图纸与设计文件会审 Joint Check-up of Drawings and Design Documents 7.6 审查施工组织设计和施工方案 Check-up of Construction Organization Design and Construction Plan 7.7 施工过程的质量控制点的制定和检查程序 Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process 7.8 施工过程中的质量控制 Quality Control During the Construction Process 7.8.1 原材料的检查与验收原则 Principles for the Inspection and Verification of Raw Materials 7.8.2管子抽检的内容和比例 Contents and Percentage of Pipe Spot-check 7.8.3 其他管道组成件抽检的内容和比例 Spot-check Contents and Percentage of Other Pipe Components 7.8.4 阀门的检验与试验（包括管道视镜、过滤器及阻火器检验） Valve Inspection and Experiment (Including the inspection of pipe signt glass, strainer and flame arrestor) 7.8.5采用的主要管道器材标准（规范） Major Piping Specifications Standards (or codes) 7.8.5.1材料标准 Material Standards 7.8.5.1.1无缝钢管 Seamless Steel Pipe PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 5 of 4804/12/02 7.8.5.1.2焊接钢管 Welded Steel Pipe 7.8.5.1.3管件 Pipe fittings 7.8.5.1.4联接件 Pipe joints 7.8.5.1.5阀门 Valves 7.8.5.2应用规范 Application specification 7.8.5.2.1管子 Pipe 7.8.5.2.2管件 Pipe fittings 7.8.5.2.3 联接件 Pipe joints 7.8.5.2.4阀门 Valves 7.8.6 管道防腐 Pipingcorrosion prevention 7.8.7 管道的预制加工工艺 Pre-fabrication process for pipe 7.8.8 碳素钢管道焊接、热处理及质量检查 Welding, heat treatment and quality inspection for carbon steel pipe 7.8.9 阀门安装 Valve installation 7.8.10 低温材料检验及安装 Cryogenic material inspection and installation 7.8.11 静电接地安装 Static grounding erection PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 6 of 4804/12/02 7.8.12 管道系统试验、吹除与清洗 Test, purging and cleaning for piping system 7.8.13 工程中间交接 Engineering intermediate takeover 7.8.14 竣工验收 Completion acceptance 7.9 专业工程师应保存的资料专业工程师应保存的资料 Documents to be retained by specialist engineer 附录附录 1: 管道安装工程质量控制点管道安装工程质量控制点 Appendix 1 Quality Control Points for Piping Installation Project 附录附录 2： 工业管道施工管理台帐工业管道施工管理台帐 Appendix 2 Industrial Piping Construction Management Record Book PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 7 of 4804/12/02 1.0 编制目的及适用范围：编制目的及适用范围： Purpose for Preparation and Scope of Application 1.1 本规定适用于上海 SECCO 90x104t/a 乙烯项目（以下简称 SECCO 项目）的 现场施工质量管理工作。 These stipulations are applicable to the site construction quality management of Shanghai SECCO 90x104t/a Ethene Project (hereinafter referred to as SECCO project). 1.2 本规定是为了明确 SECCO 项目的现场施工质量管理工作的职责、工作内容、 工作流程、方法以及设计、采购、施工的协调，推行现代化、科学化、规 范化的项目管理模式而编制的。 These stipulations are prepared for the purpose of defining the responsibilities, working contents, operating process and procedures for the site construction quality management of the SECCO project and for coordination among the design, procurement and construction, so as to pursue the modernized, scientific and standardized mode for project management. 2.0 编制原则编制原则 Principles for Preparation 2.1 本细则在项目质量管理目标合理分解、项目质量管理组织已经确立的前提 下，以项目的规律效应性和操作实用性为原则编制的。 These rules are prepared on the principle of the law effectiveness and operating practicability of the project, under the precondition that the objectives of the project quality management have been reasonably decomposed and the organization of project quality management has been established. 2.2 本细则注意到质量检验评定中工程划分与 WBS 分解结构在施工管理中的内 在联系，我们强调将两者的划分尽量统一。 These rules have given full attention to the inherent links between the project component division in the quality inspection and evaluation and WBS decomposed structure in the construction management. We emphasize that the two divisions should be unified as far as possible. 2.3 为加强主动控制的力度，本细则建议建立专业施工管理台帐，将施工质量 控制纳入现场施工管理体系，专业工程师应参加重要的材料和设备的招标 订货会议，了解产品质量、合同技术要求、厂家售后服务及到货情况。以 便在施工管理台帐中列出每月到货清单，使材料报检及工程报检工作系统 化。 In order to strengthen the power of active control, it is recommended by these rules that a specialized construction management record book is established to integrate the construction quality control into site construction management system. It is also suggested that specialist engineers should participate in the PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 8 of 4804/12/02 bidding and ordering meetings for important materials and equipment to get acquainted with the product quality, the technical requirements of the contract, after-sale service provided by manufacturer and the delivery status. And then it is possible to put the monthly goods-arrival list in the construction management record book and to realize the systematization of material acceptance and engineering inspection procedures. 3.0 执行标准及有关规定执行标准及有关规定 Applicable Standards and Relevant Regulations 3.1 中国政府的相关法规和政策：中国政府的相关法规和政策： Relevant laws, regulations and policies issued by Chinese government: 压力管道安全管理和监察规程 Regulations for Pressure Piping Safety Management and Supervision 压力管道安装安全质量监督检验规则 Rules for Pressure Piping Installation Safety and Quality Supervision and Inspection 3.2 SECCO 项目项目 IPMT 质量体系有关文件：质量体系有关文件： Documentation related to IPMT quality system of SECCO project: 规划管理计划(PMP)PL-00-IIJ-PM-0001 Program Management Plan (PMP) 质量管理策略 ST-00-IIJ-QU-0001 Quality Management Strategy 质量管理组织体系 PL-00-IIJ-QU-0002 Quality Management Organization System 工程质量管理规定 PR-00-CIJ-QU-0001 Regulations for Project Quality Management 质量审核程序 PR-00-IIJ-QU-0001 Quality Check Procedures 承包商质量（QA/QC）标准SD-00-IIJ-QU-0001 Quality Assurance/Quality Control (QA/QC) Standard for Contractors 施工管理细则 Construction Management Detail Rules 3.3 SECCO 项目项目 IPMT 规定和要求：规定和要求： IPMT regulations and requirements of SECCO project: 装置布置原则 PH-00-TSC-PP-0001 Plant Layout Philosophy 管道材料规定 SD-00-TSC-PP-0001 Specifications for Piping Materials PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 9 of 4804/12/02 工艺及公用工程管道设计要求 SD-00- TSC-PP-0002 Process and Utility Piping Design Requirements 地下钢管涂层及包覆标准SD-00-TSC-PP-0003 Standard for Coating and Wrapping of Underground Steel Pipe 管道制作 SD-00-TSC-PP-0004 Fabrication of Piping 蒸汽伴热管要求 SD-00-TSC-PP-0005 Steam Tracing Piping Requirements 管道支撑标准 SD-00-TSC-PP-0007 Standard for Piping Support 管道柔性-设计标准 SD-00-TSC-PP-0008 Piping FlexibilityDesign Criteria 管道的现场试压 SD-00-TSC-PP-0009 Field Pressure Testing of Piping 隔离材料及应用热保温SD-00-TSC-PP-0010 Insulation Materials 5.1.2 指导专业工程师的工作，监督和支持设计、采购、施工、监理、检测承包 商的有关工作； To give instructions to the specialist engineer, to supervise and support the design, procurement, construction and supervisory management and to check the contractors work. 5.2 专业工程师专业工程师 Specialist engineer 5.2.1 各包专业工程师是由建设部核心组派出，直接接受专业技术经理的指导和 考核，同时在各项目包接受各施工经理的领导。 Specialist engineers of different component packages are sent by the core group of the Ministry of Construction and directly subject to the instruction and examination made by the specialist technical managers. At the same time they should be under the leadership of the construction managers of the respective component packages. 5.2.2 各包专业工程师在项目执行过程中所发生的重要技术变更及工程量确认， 向施工经理汇报的同时应抄报建设部核心组专业技术经理。 The specialist engineer of a package shall report to the construction manager about the major technical changes and engineering volume verification in the PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 12 of 4804/12/02 process of project implementation and simultaneously send a duplicate to the specialist technical manager of the core group in the Ministry of Construction. 5.2.3 各包专业工程师的专业技术及质量周报、月报和工作报告，向施工经理汇 报的同时应抄报建设部核心组专业技术经理。 The technological information of the package specialist engineer, as well as the quality weekly report, monthly report and working report shall be submitted to the construction manager and a copy shall be simultaneously made to the specialist technical manager of the core group, Ministry of Construction. 6.0 HSE 6.1 HSE 要求要求 HSE requirements 详见详见 SECCO 的的 HSE 文件文件 Refer to SECCO HSE document for details. 6.2 SECCO 项目中，无论业主还是承包商都应遵守和执行 SECCO 的 HSE 文件 要求，专业工程师在具体的工作中应协助 HSE 工程师落实和监督 SECCO 的 HSE 规定。 In SECCO project, both the Client and contractor should observe and follow the requirements of SECCO HSE document. The specialist engineer should assist HSE engineer in the implementation and supervision of SECCO HSE stipulations in the specific work. 7.0 施工过程中工程施工质量的控制施工过程中工程施工质量的控制 Quality Control in the Process of Construction 7.1 主要依据主要依据 Main basis 7.1.1 各承包合同条件及项目前期技术函件 Various contract conditions and technical correspondence at the initial phase of the project; 7.1.2 图纸、相关设计文件 Drawings and relevant design documents; 7.1.3 规范及检验、试验标准 Codes and standards for inspection and test; 7.1.4 项目施工质量计划 Construction quality plan of the project. PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 13 of 4804/12/02 7.2 熟悉现场管理体系、建立工作接口熟悉现场管理体系、建立工作接口 Acquaintance with site management system and establishment of working interface 7.2.1 专业工程师应了解行业质量监督制度，熟悉本次项目的监督机构中石化 质量监督总站发布的质量监督方案，在制定工程质量控制点时，应将质量 监督方案及质量评定的要求纳入质量管理体系。 A specialist engineer should be acquainted with quality supervision system of his/her specific industry and familiar with the quality supervision program issued by the supervisory institution of this project, i.e., Chinese Petrochemical Quality Supervision Station. When quality control points are set up, the quality supervision program and the qualification requirements should be included in the quality management system. 7.2.2 专业工程师应充分了解工程监理制度，熟悉监理规划及监理实施细则内容。 A specialist engineer should fully know the project supervisory management system and be familiar with the contents and provisions in the supervisory management plan and the supervisory management implementation detail rules. 7.2.3 采购质检接口：理顺管理体系，加强组织互动，专业工程师应与采购质检 工程师和采购工程师密切合作，及时了解材料、配件到货情况及抽检计划。 Interface of procurement to quality inspection: To rationalize the management system and strengthen the organizational interaction, a specialist engineer should make a close cooperation with the procurement quality control engineer and procurement engineer, timely get information on material and accessory arrival and make a spot check according to the plan. 7.2.4 专业工程师应熟悉各承包商项目组织机构，质量管理体系，应注意考察各 承包商质量管理体系的效力及执行能力能否满足质量管理要求。SECCO 各项目专业工程师重点考察的内容如下： A specialist engineer should be familiar to the project organizational structure and quality management system of various contractors, and especially investigate whether the effectiveness and implementing ability of their quality management systems can satisfy the project quality management requirements. For SECCO specialist engineers in their investigation, focus should be put on following aspects: 7.2.4.1 管道组成件的管理与发放制度，应注意发放的材料记录是否完整，能 否保证材料跟踪的要求。 Rules and regulations for pipe components management and giving-out. Attention should be paid to whether the records for the given-out materials are complete and meet the material follow-up requirements. 7.2.4.2 焊条烘干及发放制度 Rules and regulations for welding electrode drying and giving-out PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 14 of 4804/12/02 7.2.4.3 是否具备阀门试验设备，光谱分析仪，漆膜测厚仪， 测厚仪、电火花检测仪、风向仪。焊条烘干及保温设备是否完好，其 相关仪表是否完好等。 Make sure that the valve testing equipment, spectroscopic analyzer, paint- film gauge, gauge meter, electric-spark detector and anemoscope are available, welding electrode drying and insulating facilities are intact and relevant instruments in good condition. 7.2.4.4 完整详细的标识体系。应注意审查下列碳素钢管道应有不同的色标： Complete and detail identification system. Care must be taken to check that following carbon steel pipes should have different color scheme: GB/T8163输送流体用无缝钢管 GB/T8163 ; GB9948石油裂化用无缝钢管 GB9948 ; GB6479化肥设备用高压无缝钢管 GB6479 ; GB5310高压锅炉用无缝钢管 GB5310 ; GB/T3092低压流体输送用焊接钢管 GB/T3092 . 7.3 技术准备技术准备 Technical Preparations 7.3.1 熟悉图纸及设计文件，掌握设计意图，施工要求、技术措施和注意事项； 熟悉施工平面布置，“七通一平”及地下障碍物情况资料。 Get familiar with the drawings and design documents and understand the design intention, construction requirements, construction measures and caution matters; get familiar with the layout of the floor plan, the “seven accessible and one flat” (for the infrastructure, such as accessible to water, electricity, etc, and the leveling of the ground) and the information about underground obstacles. 7.3.2 整理工程内容、工程量、工作量，收集材料订货清单，着手编制施工管理 台帐（附件 1）及管道工程实物量表（附件 2），制定月质量检验计划。 Sort out the project contents, project volume and workload and collect the list of material orders; and draw up Construction Management Record Book (Appendix 1) and Physical Quantity Sheet for Pipeline Project (Appendix 2) and work out monthly quality inspection plan. 7.4 组织设计交底组织设计交底 Organization Design Briefing PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 15 of 4804/12/02 管道工程的设计交底，一般包括下列内容： The design briefing of piping engineering generally comprises the following contents. 7.4.1 设计规模、工艺流程及有关设备； Design Scale, Process Flow and Relevant Equipment 7.4.2 平面布置； Plot Plan 7.4.3 工程特点、特殊技术要求、施工标准及验收规范； Project Features, Special Technical Requirements, Construction Standards and Acceptance Code 7.4.4 特殊管道材料，新材料、新技术的应用有无问题； Application of Special Piping Materials, New Materials and New Technology 7.4.5 管道工程量 Workload of Piping Construction. 7.5 图纸与设计文件会审图纸与设计文件会审 Joint Check-up of Drawings and Design Documents 图纸会审应在熟悉设计资料及技术条件的基础上进行，主要应审查下列内 容： The joint check-up of drawings must be conducted on the basis of the familiarization of design documents and technical conditions. The followings are the main contents to be checked: 7.5.1 图纸及其他设计文件是否齐全；设计深度是否满足施工要求，设计是否 漏项； Make sure if the drawings and other documents are intact, the designing depth meet the construction requirements and the design has any omission; 7.5.2 图纸说明书一览表等相关内容是否一致； Make sure if the drawings, the instruction manual, the datasheet and other relevant documents are consistent from each other; 7.5.3 管道平面图与管段图是否相符；规格、材质、型号、数量设计参数等有 无矛盾；管道布置在空间上有无碰撞； Make sure if the Piping Layout drawings and the isometrics drawings are consistent from each other, any contradiction in specification, material, model, quantity and design parameter exists and any conflict of piping in the space occurs; PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00Page 16 of 4804/12/02 7.5.4管道与其他专业的设施在空间上有无矛盾，如工艺 管道与通风、电气、仪表、给排水、采暖消防等专业的设施是否协调； Make sure if the conflict between the piping and other professional facilities, such as the facilities for ventilation, electricity, instruments, water supply and drainage, heating and fire control, occurs. 7.5.5 管道与设备接口的标高、坐标、方位及管口尺寸、压力等级是否相符； Make sure if the elevation, coordinate, direction, diameter of pipe orifice and pressure rating of the pipes that is connected with the relivetion equipment are in conformity; 7.5.6 设计选用的施工标准及技术要求是否可行； Make sure if the construction standard and technical requirements adopted in the design are practicable. 7.5.7 设计是否漏项。 Make sure if the design has any omissions. 7.5.8 图纸专业会审后，有关人员还应参加图纸综合会审，解决管道专业与其 他专业之间在图纸上的不协调问题，商定主要施工程序，协调个专业间 的轿车配合施工问题。 After the specialized joint check-up of the drawings, the relevant personnel should also participate in the general joint check-up of drawings to solve the inconsistence problem in the drawings between piping discipline and other discipline, decide the main construction procedure and coordinate the use of cars in different constructions. 7.5.9 一般设计交底和图纸会审同时进行，会议应编写会议纪要。召开会议应通 知质量监督站、监理公司、施工单位等单位参加。 The general design briefing and joint check-up of drawings shall be conducted at the same time. Conference minutes shall be kept. Notices for convening conference shall be sent to Quality Supervision Station, Supervision Company and various construction units. 7.6 审查施工组织设计和施工方案审查施工组织设计和施工方案 Check-up of Construction Organization Design and Construction Plan 7.6.1 审查施工单位的质量保证体系是否健全。要审查质量保证体系中质量方针、 目标和职责并在质量保证体系中通过质量策划、质量控制、质量保证和质 量改进使其实施的全部管理智能的所有活动。审查组织机构、程序、过程 和资源情况是否能满足要求； Check if the quality assurance system of the construction units are in proper status; check the quality principles, targets and responsibilities of the quality assurance system and improve all administrative activities that facilitate the implementat
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