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Bayer Pipe Supports Pipes with Low-temperature Insulation, Upright Temperature range: 20 to -40C, Nom. Diameters:25 to 200 Werknorm 8277 All dimensions given in mm Code key: KGLS Sliding support, upright, guided KGLSS Sliding support, upright, with lateral motion possible KFPS Fixed point, upright KFP5S Fixed point, upright, with lateral motion possible Selection of KGLS, KGLSS, KFPS and KFPSS in accordance with Werknorm 8277 is also based on: the pipe outside diameter the attachment type the temperature (pipe inside temp.) -See Werk- and the insulation thickness, with situ- norm 8102 installed foam KFPSS Distance between fixed points 100 m max. Layout diagram, Pipe routing Nominal diameter 65 shall not be used at the Dormagen plant. Bayer AG Standards Edition June 1979 Cont. Page 2 to 5 KFPS Designation 1) .for an upright sliding support, guided, for pipes with low-temperature insulation, nominal diameter 50, insulation thickness 60 mm, attachment type A, corrosion protection L. 1) See Section “Individual Parts“ KGLS WN 8277- 50-60-AL I Attachment B PUR HR foam shell Lock washer 18 60 as per DIN 1028* as per WN8399 L 60x8 as per DIN 1028 M 16x90 Mu M 16 * 32 Mu Hook bolt WN 8227 Hex bolt as per DIN 601 Sliding plate geometry B as per WN 8226 Hex bolt as per DIN 601 Spacer geometry C as per WN 8226 Square washer (8 as per DIN 436 t3 Washer 18 as per DIN 126 see Page 3 Attachment L 60 x 6 as per DIN 1028 Hook bolt M 16*32Mu as per WN8227 Pipe clamp, geometry AK as per WN 8250 Sliding plate geometry A as per WN 8226 Sliding plate geometry A as per WN 8226 Washer 18 as per DIN 126 C Werknorm 8277 Page 2 Pipe clamp Corresponding hex bolts as per DIN 601 for pipe clamps with corrosion protection based on Werknorm 8110 Bead Stretched length Part Nom. dia. DN Pipe outside dia. d2 Insul. thickn. as per Werk- norm 8102 s1 h2 Base, tee steel as per DIN 1024 h2 h3 Geo- metry AK per WN 8250 with paramet ers d1 d2 Z L d2 s3 s2 a 1 2 Weight in kg (7.85/dm2) of a pipe support with two welded- on pipe clamp halves, without bolts, nuts, washers, sliding plates or insulating shells 40 149 90 115 M16x40Mu M16x50Mu 114.7 0.5 - - 180 2203.77 25 3 3.7 50 161 T80 98 14 0 M16x35Mu M16x45Mu134.9 0.6 - - 210 2503.97 40 161 100 140 129.5 5 205 2453.97 50 171 105 159 149.5 5 235 2754.14 40 4 8.3 60 176 T80 110 169 M16x40Mu M16x50Mu 169.5 0.6 - 30 270 3104.22 40 141 100 140 M16x45MuM16x50Mu141.5 - 225 2654.51 50 156 110 169 161.5 4 255 2954.76 50 60.3 60 168 TB 60 118 194 M16x40Mu M16x50Mu 181.5 0.6 6 30 2 85.3255.10 40 156 110 169 M16x40MuM16x50Mu157.3 6 245 2854.76 50 167 116 194 M16x35MuM16K45MU177.3 6 2 80 3205.10 65 76.1 60 168 TB 60 120 194 M16x45Mu M16x50Mu 197.3 0.6 - 30 310 3505. 10 40 156 110 169 170.1 - 265 3054.76 50 168 117 194 M16x40Mu M16x45Mu 190.1 - 300 3405, 10 80 88.9 60 181 TB 60 128 220 M16x40Mu M16x50Mu210.1 0.6 5 30 330 3705.32 40 168 118 194 M16x45MuM16x50Mu 195.5 - 305 3455.10 50 181 126 220 M16x35MuM16x45Mu215.5 - 340 3805.32 60 189 133 236 M16x40Mu M16x50Mu 235.5 - 30 370 4105.57 100 114.3 70 205 TB 60 155 267 M20x50MuM20x5SMu255.5 0.6 6 40 400 4406.53 40 181 128 220 M16x40MuM16x50Mu 220.9 - 345 3855.32 50 191 177 242 M16x45Mu M16x50Mu 240.9 0.6 - 30 375 4155.63 60 205 152 267 M2Ox40Mu M20x50Mu 261.1 - 410 4S06.53 125 139.7 70 212 TB 60 158 282 M20x4SMu M20x55Mu 281.1 0.7 - 40 440 4806.73 40 204 152 267 M20x40MuM20x50Mu249.5 0.66 390 4306.53 50 208 155 273 M20x45Mu M20x50Mu269.7 - 425 4656.59 60 216 161 290 289.7 - 455 4956.83 150 168.3 70 230 TB 60 174 318 M20x45Mu M20x55Mu 309.7 0.7 4 40 485 5257.08 40 230 172 318 M20x40Mu M20x50Mu 300.5 6 470 5107.08 50 233 174 3 24 320.5 - 500 5407.18 60 249 187 356 M20x45Mu M20x50Mu 340.5 6 535 5757.77 200 219.1 70 255 TB 60 193 368 M20x50Mu M20x55Mu 360.5 0.7 4 40 565 6057.98 Detail X for fixed points Base tee steel as per DIN 1024 Sliding plate as per WN 8226 Geometry and size t1 t2 t3 A B Spacer as per WN 8226 Geometry and size T 80 102 155 52 80 185 C100 T 860 142 195 70 120 225 C140 PUR shells bonded with jacketing View A 8 thick Werknorm 8277 Page 3 Werknorm 8277 Page 4 Individual Parts: Based on the order example and the code letters for the pipe support, all individual parts are given in the following parts lists. The complete sliding support, upright, guided, for nominal diameter 50 is provided with the following individual parts, in accordance with the insulation thickness (60 mm) and the attachment type (A. B or C): KGLS 1 1 1 Jacketing, Part 2 d2 = 181.5 WN 8277 St. sheet, galvanized 325x0.6x300 1 1 1 Jacketing, Part 1 d2 = 181.5 WN 8277 St. sheet, galvanized 285x0.6x300 2 2 2 Insulating shell, split d, = 60x60x330 WN 8277 Baytherm (PUR HR foam) - - 2 Square washer 18 DIN 436 St - 2 - Lock washer 16 WN 8399 St 37-1 - 2 - Hook bolt M16x90 Mu WN 8227 4.6 4 - 2 Hook bolt M16x32Mu WN 8227 4.6 2 1 1 Sliding plate A120 WN 8226 1.4510 4 4 4 Hex bolt M16x50Mu DIN 601 4.6 2 2 2 Pipe clamp half AK 194 WN 8250 St 37-1 1 1 1 Base TB 60 AK 194x200 WN 8277 USt 37-2 with corrosion protection L A B C Attachment Quantity Designation Standard No: Material Comments The complete sliding support, upright, with lateral motion possible, for nominal diameter 50 is provided with the following parts, in accordance with the insulation thickness (60 mm) and the attachment type (A,B or C): KGLSS 1 1 1 Jacketing, Part 2 d2 = 181.5 WN 8277 St. sheet, galvanized 325x0.6x300 1 1 1 Jacketing, Part 1 d2 = 181.5 WN 8277 St. sheet, galvanized 285x0.6x300 2 2 2 Insulating shell, split d, = 60x60x330 WN 8277 Baytherm (PUR HR foam) - - 2 Square washer 18 DIN 436 St - 2 - Lock washer 18 WN 8399 St 37-1 - - 2 Hex bolt M16x35Mu DIN 601 4.6 - 2 - Hex bolt M16x90Mu DIN 601 4.6 2 - - Hex bolt M16x30Mu DIN 601 4.6 1 1 1 Sliding plate B225 WN 8226 1.4510 4 4 4 Hex bolt M16x50Mu DIN 601 4.6 2 2 2 Pipe clamp half AK 194 WN 8250 St 37-1 1 1 1 Base TB 60 AK 194x200 WN 8277 USt 37-2 with corrosion protection L A B C Attachment Quantity Designation Standard No: Material Comments The complete fixed point, upright, for nominal diameter 50 is provided with the following individual parts, based on the insulation thickness (60 mm) and the attachment type: KFPS 1 1 1 Jacketing, Part 2 d2 = 181.5 WN 8277 St. sheet, galvanized 325x0.6x300 1 1 1 Jacketing, Part 1 d2 = 181.5 WN 8277 St. sheet, galvanized 285x0.6x300 2 2 2 Insulating shell, split d1 = 60x60x200 WN 8277 Baytherm (PUR HR foam) 2 2 2 Lug 8 thick WN 8277 USt 37-2 - - 2 Square washer 18 DIN 436 St - 2 - Locking washer 18 WN 8399 St 37-1 - 2 Hex bolt M 16x100 Mu DIN 601 4.6 4 - 2 Hex bolt M16x45 Mu DIN 601 4.6 4 2 2 Washer 18 DIN 126 St 1 1 1 Spacer C140 WN 8226 1.4510 4 4 4 Hex bolt M16x50Mu DIN 601 4.6 2 2 2 Pipe clamp half AK 194 WN 8250 St 37-1 1 1 1 Base TB60 AK194x200 WN 8277 USt 37-2 with corrosion protection L A B C Attachment Quantity Designation Standard page No: Material Comments Werknorm 8277 Page 5 The complete fixed point, upright, with lateral motion possible, for nominal diameter 50, is provided with the following individual parts, in accordance with the insulation thickness (60 mm) and the attachment type (A1. A2. B or C): KFPSS 1 1 1 1 Jacketing, Part 2 d2 = 181.5 WN 8277 St. sheet, galvanized 325x0.6x300 1 1 1 1 Jacketing, Part 1 d2 = 181.5 WN 8277 St. sheet, galvanized 285x0.6x300 2 2 2 2 Insulating shell, split d1 = 60x60x200 WN 82