2008年气体分馏装置年度汇编.xls

385 一、装置概况 表1 序 号 厂名 (装置简称) 加工能力 2008年 开工天数 建设日期设计单位 占地 面积 投资目前主要设备概况 初建设计 2008年 止改造后 2008年 度加工量 负荷率投产改造 初建设计改造设计 初建改造塔压缩机 冷换设备机泵容器 其他 万吨/年万吨/年万吨/年%天年 月年 月m2万元万元台台台台台台 合计868.51085.8932.5085.88324.6 上市794.9997.4862.6986.49323.5 非上市73.688.469.878.96332.6 1燕山 206055.2592.08366.01988.102007.03本单位北京院136390010034442748 2天津 122012.7563.77241.01987.062005.05本单位辰鑫院1614123914315238321023 3石家庄()990.384.2213.01987.06北京院503022920 ()152828.67102.40366.01995.052005.05北京院北京院4466190040244014 4沧州 202526.39105.54366.02001.102007.07本单位朝阳石化523207 5济南 ()152519.0276.07366.01994.122005.03北京院本单位300060182216 ()152818.5266.15366.01998.062007.11北京院本单位400060152315 6齐鲁 ()162017.1585.75337.01970.052005.05抚顺院本单位18207950292061 ()7.21212.03100.22334.01986.012005.11胜利院淄博三维公司2200236460392480 7洛阳 306539.8761.35303.01989.072008.05洛阳院洛阳院133710044249 8胜石化888.81110.19287.01995.112003.01北京院北京院4320431715006212618 9南阳 883.5744.67281.01997.01洛阳院4100949413154 10 金陵 ()153532.3192.31357.01974.022007.05洛阳院本单位38505119000115840332 ()11.71519.39129.25366.01991.041999.10洛阳院惠生公司237652485 11 扬子 181818.75104.17362.01996.09北京院3576100008132313 12 安庆 ()303023.176.99343.02008.04安庆院4205910040191811 ()203623.3364.81324.01995.042004.10北京院华东理工40112312 13 九江 ()121512.986.00295.01990.05北京院本单位183117781192417 386 续表1 序 号 厂名 (装置简称) 加工能力 2008年 开工天数 建设日期设计单位 占地 面积 投资目前主要设备概况 初建设计 2008年 止改造后 2008年 度加工量 负荷率投产改造 初建设计改造设计 初建改造塔压缩机 冷换设备机泵容器 其他 万吨/年万吨/年万吨/年%天年 月年 月m2万元万元台台台台台台 ()163026.0586.83359.01998.022008.08北京院本单14 武汉 ()103026.2787.56327.31987.012003.12北京院200080342616 ()101814.5480.76335.22003.012008.03本单位本单位3195401814140 15 荆门 ()10107.4174.13276.01985.082001.03本单位本单位1600427100509279 ()252931.78109.57355.01998.082004.04北京院北京院560012000 1100511428172 16 长岭 ()152515.9563.81315.01990.032004.03洛阳院本单位2952937421134 17 高桥 ()202419.5281.34291.01988.101995.08洛阳院洛阳院3100707505342062 ()252524.698.41317.01998.04洛阳院4220425165 18 上海石化122117.181.42347.01995.052003.01洛阳院洛阳院1947316124 19 镇海 ()10109.4494.41329.01987.06洛阳院4620110051212218 ()122223.9108.66333.01990.072004.03洛阳院本单位3294140020005020178 ()457272.84101.17364.01999.112007.04洛阳院洛阳院5044174 20 广州 ()13.724.420.3483.24365.01988.122007.01北京院洛阳院6160159761222310 ()121820.78115.42365.01990.122003.12北京院洛阳院6400254761242717 21 茂名 ()102013.6168.06346.01989.122008.09茂石化院茂石化院7200180011007243138 ()303037.13123.76366.02002.04洛阳院8000500092424251 22 青岛 ()202013.2366.15320.02004.06英派尔公司5000417217 ()151511.6777.80305.02007.08英派尔公司49624241259 23 清江 101311.1886.03366.02004.04洛阳院金陵院16532800917181316 24 巴陵 2534.429.3185.20354.01998.062003.04洛阳院洛阳院33573810315113 25 扬州 3.664.4173.51318.01998.06洛阳院本单位618246 26 西安 12128.2168.40324.02006.04青岛英派尔6271420145 27 海南 606067.15111.92352.52006.08sei5412116 28 青岛炼化606033.8856.47231.02008.05ssec13806 387 二、原料、半成品、成品性质 1.原料理化性质 表2-1 序 号 厂名(装置简称) 组成 硫化氢总硫 乙烯乙烷丙烯丙烷异丁烷异丁烯丁烯-1反丁烯-2顺丁烯-2正丁烷碳五 %(v)%(v)%(v)%(v)%(v)%(v)%(v)%(v)%(v)%(v)%(v)ppm(w)ppm(w) 1燕山 0.0000.0137.0710.8323.396.685.936.214.025.820.04020 2天津 0.0000.0634.319.9422.0916.346.824.485.880.082612 3石家庄()0.06043.639.2218.6914.805.904.073.600.02 ()0.06043.639.2218.6914.805.904.073.600.02 4沧州 0.0637.7812.805.4012.7316.735.353.895.100.160101 5济南 ()0.2637.5714.7013.6813.724.224.873.966.830.199 ()0.2637.5714.7013.6813.724.224.873.966.830.199 6齐鲁 ()0.0000.0045.496.8518.240.0014.635.974.733.500.55 ()0.0000.1241.299.5716.4315.106.895.404.400.780 7洛阳 0.35036.3414.9818.527.424.655.804.087.180.68108350 8胜石化0.0030.4434.7310.9117.7211.047.487.554.415.080.6300 9南阳 0.2000.4935.4010.2712.887.5010.007.439.804.581.501430 10 金陵 ()0.3300.5539.9814.8512.5914.720.005.784.086.940.391066 ()0.1044.9013.8012.8014.005.904.204.200.101014 11 扬子 0.0000.0043.8313.2418.3813.090.005.422.743.300.00230 12 安庆 ()0.0135.2516.0916.7312.586.464.458.230.20 ()0.0000.2852.397.778.8916.676.634.342.360.679 13 九江 ()0.939.4712.0415.514.796.344.515.530.58 ()0.2936.2410.2420.3814.316.364.436.910.28 388 续表2-1 序 号 厂名(装置简称) 组成 硫化氢总硫 乙烯乙烷丙烯丙烷异丁烷异丁烯丁烯-1反丁烯-2顺丁烯-2正丁烷碳五 %(v)%(v)%(v)%(v)%(v)%(v)%(v)%(v)%(v)%(v)%(v)ppm(w)ppm(w) 14 武汉 ()0.0000.0232.4213.0015.2315.127.605.7010.490.005 ()0.0239.007.0013.2819.959.047.993.720.008 15 荆门 ()0.5535.3113.0412.0121.566.023.767.750.00 ()0.0001.5438.7512.9912.617.6619.174.472.790.02 16 长岭 ()0.0100.0040.758.539.5010.277.117.618.766.800.168105 17 高桥 ()0.0000.2039.999.0117.618.816.597.735.714.350.01065 ()0.02035.248.6118.5910.756.938.766.574.530.00052 18 上海石化0.1532.0810.9614.0210.177.939.866.605.073.17100 19 镇海 ()0.04044.217.7815.5016.457.405.182.680.80 ()0.03045.574.0515.3217.127.995.712.591.61 ()0.0440.5610.0315.225.0315.877.775.280.1855 20 广州 ()0.0000.9636.1310.8621.9012.456.904.585.610.6049 ()0.0001.2136.3710.6421.6012.675.414.696.770.6536 21 茂名 ()0.2738.938.7018.3916.277.605.243.880.72245 ()0.2738.938.7018.3916.277.605.243.880.720223 22 清江 0.4839.306.9419.4110.307.716.384.514.720.25512 23 巴陵 40.638.5021.366.039.226.404.253.600.0140 24 扬州 3.0442.058.7317.5812.896.934.704.080.00012 25 西安 0.000.1237.889.7518.688.556.127.685.214.851.15051 26 海南 0.1344.559.3217.3412.833.95.633.140.09 27 青岛炼化42.009.5022.005.704.203.702.106.30 389 2.产品组成 表2-2 序 号 厂名 (装置简称) 丙烯组成丙烷组成混合轻碳四组成混合重碳四组成 丙烷丙烯 杂质含量 丙烷丙烯异丁烯 异丁烷 正丁烷 丁烯-1 反丁烯 -2 顺丁烯 -2 异丁烯 异丁烷正丁烷丁烯-1 反丁烯 -2 顺丁烯 -2 碳五 水含量 硫含量 砷含量 氧含量 %ppmppmppbppm% 1燕山 0.3199.696.000.200.004.0095.214.790.0047.078.1119.5612.0811.6711.1748.7910.6113.309.876.140.07 2天津 3.5096.53.0096.503.2946.0310.9327.398.795.810.13 3石家庄()99.16 ()99.0218099.15 4沧州 0.6799.312.3098.031.9720.1339.8910.1714.013.768.7618.4437.5910.1416.0010.137.310.38 5济南 ()0.2599.759.005.0098.7322.4548.768.9214.295.340.241.620.8233.751.9130.4327.404.07 ()0.2599.759.005.0098.7322.4548.768.9214.295.340.241.620.8233.751.9130.4327.404.07 6齐鲁 ()0.6196.3789.640.001.8955.353.810.005.642.9632.27 11.2013.900.0023.5118.900.15 ()1.1598.787.661.9635.0754.582.172.080.8922.852.3821.0828.9823.111.24 7洛阳 0.3899.621.0097.632.37 8胜石化0.5399.4799.730.2019.1139.8110.8312.1610.745.032.31 9南阳 0.3599.02002096.701.3015.037.529.5817.846.2910.241.91 10 金陵 ()0.6699.343.221.0097.562.4433.231.0315.350.0011.628.150.65 () 1.3098.710097.402.40 11 扬子 0.1099.91.001.0099.960.04 12 安庆 ()1.3298.6821.282.0097.800.6725.4733.5817.171.2713.129.140.25 ()1.0198.9910.951.0084.192.6639.14 23.107.7416.7910.931.32 13 九江 ()0.3599.6595.005.0032.211.4331.7313.429.52 ()0.6599.3594.535.4736.0512.9227.4612.748.95 14 武汉 ()0.4499.568297.212.7920.532.414.513.0612.416.94 390 续表2-2 序 号 厂名 (装置简称) 丙烯组成丙烷组成混合轻碳四组成混合重碳四组成 丙烷丙烯 杂质含量 丙烷丙烯异丁烯 异丁烷 正丁烷 丁烯-1 反丁烯 -2 顺丁烯 -2 异丁烯 异丁烷正丁烷丁烯-1 反丁烯 -2 顺丁烯 -2 碳五 水含量 硫含量 砷含量 氧含量 %ppmppmppbppm% ()0.2599.758.002.0097.003.0028.536.5031.1612.8920.93 15 荆门 ()0.4299.5882.5017.532.613.6139.68.925.15 () 0.3099.798.501.5032.2415.338.918.125.43 16 长岭 ()0.5499.450.4098.911.08 17 高桥 ()3.2296.7896.273.7321.9554.253.2013.624.351.2811.865.7815.1811.6331.5623.93 ()3.1696.8498.881.1217.2549.735.4711.785.549.8114.41 17.8010.5511.0719.5623.760.12 18 上海石化4.5995.3377.0620.7617.8224.488.9413.931.4011.645.59 19 镇海 ()0.4899.532.001.002.0095.044.5321.1634.5916.9712.4613.180.09 ()0.4699.542.001.002.0092.827.0621.1735.1116.9712.6711.80.09 ()99.572.001.001.0086.820.54 20 广州 ()0.2599.750.5098.002.0036.6738.6911.2813.079.251.07 ()0.2499.760.5098.651.3516.5342.4612.4213.4310.724.361.641.6720.861.3232.8935.096.54 21 茂名 ()1.1598.741.0695.360.5232.4235.358.5413.789.030.12 ()0.2599.221.0896.310.5620.040.707.519.3012.848.800.85 22 青岛 ()99.551.0099.85 ()99.551.0099.75 23 清江 0.5699.4498.871.1318.2835.768.3610.7811.8714.380.36 24 巴陵 0.899.299119.4247.766.511.328.66.4 25 扬州 0.799.390.40 26 西安 0.1099.8999.550.26 27 海南 99.7697.80 28 青岛炼化0.2199.799.21 391 三、主要操作条件 表3 序 号 厂名 (装置简称) 脱丙烷塔脱乙烷塔丙烯塔脱异丁烷塔 进料 流量 回流 比 塔顶 压力 温度 回流比 塔顶 压力 温度 进料 流量 回流比 塔顶 压力 温度 进料 流量 回流 比 塔顶 压力 温度 进料塔顶塔底进料塔顶塔底进料塔顶塔底进料 塔顶 塔底 t/hmpampat/hmpat/hmpa 1燕山 50.02.51.6062.043.299.8全回流1.9141.546.751.220.021.01.5951.241.347.2208.00.542048.2 66.9 2天津 25.84.01.5736.043.096.010.012.51.9250.752.060.0 3石家庄()13.03.01.6353.544.199.4全回流2.3956.044.058.35.015.01.5643.939.143.0 () 38.02.11.6864.943.2100.5全回流2.6843.954.465.915.212.01.7046.143.855.5 4沧州 31.52.31.8068.048.5107.82.4043.147.562.512.516.61.8053.346.959.3191.00.65 56.6 55.9 65.6 5济南 ()21.62.81.6554.241.798.5全回流2.5241.749.663.210.218.01.6544.339.051.120450.77 63.2 54.7 72.5 ()21.12.81.6560.242.699.8全回流 2.5042.948.863.09.517.51.6544.239.151.3 6齐鲁 ()21.23.41.5551.043.096.09.010.01.5533.040.053.02.24.00.5524656 () 15.06.01.7462.048.0102.07.014.01.7633.046.055.07.53.80.6655262 7洛阳 58.62.12.0661.542.3100.4全回流1.9956.449.258.623.019.31.4644.239.750.128.81.10.563.5 50.3 67.4 8胜石化11.53.81.7168.144.7101.92.5162.149.262.74.915.11.9249.345.457.1 9南阳 4.92.01.7061.047.0102.0全回流 2.8056.053.069.02.615.01.7065.043.056.0 10 金陵 ()37.92.01.8764.049.0107.52.4547.548.564.414.016.51.8064.047.559.0 () 16.01.8246.0103.02.4035.050.061.09.51.8232.047.058.0 11 扬子 1.9072.052.0108.02.4845.059.064.01.2438.036.043.0 12 安庆 ()30.83.21.8556.445.6103.01.242.1028.246.752.010.51.7247.145.647.1 () 24.02.71.7961.547.3104.42.002.1028.550.054.110.98.91.7247.145.647.1 13 九江 ()18.22.81.6963.543.6102.9全回流 2.2350.344.055.88.517.01.337.434.646.8 () 30.22.81.5550.241.296.3全回流 2.2542.851.859.616.527.51.8750.248.962.3 14 武汉 ()351.81.5662.042.098.0全回流 2.0040.046.051.016.018.01.6050.042.055.0350.38423858 392 续表3 序 号 厂名(装 置简称) 脱丙烷塔脱乙烷塔丙烯塔脱异丁烷塔 进料 流量 回流 比 塔顶 压力 温度 回流比 塔顶 压力 温度 进料 流量 回流比 塔顶 压力 温度 进料 流量 回流 比 塔顶 压力 温度 进料塔顶塔底进料塔顶塔底进料塔顶塔底进料 塔顶 塔底 t/hmpampat/hmpat/hmpa () 20.02.51.5762.041.1100.1全回流1.9645.042.051.08.018.01.7448.045.055.0 15 荆门 ()11.02.31.7668.647.8104.5302.4545.548.863.64.513.51.9063.549.258.2 ()38.512.41.8675.249.1110.4352.7545.653.568.317.512.61.4368.535.147.1 16 长岭 ()21.02.01.7248.048.0100.08.620.31.8848.044.061.2 17 高桥 ()29.52.81.8543.647.5104.628.522.4042.849.461.811.510.11.9061.547.855.618.52.50.6110451.5 61.7 ()31.12.51.8460.548.7106.52.2948.156.359.413.213.41.8850.948.858.214.80.70.57 57.1 54.9 63.6 18 上海石化20.52.01.9074.049.0108.02.2538.057.060.08.516.91.9060.048.059.0 19 镇海 ()12.52.31.8052.645.8105.51.7330.644.747.24.612.81.2435.830.540.8 ()31.12.61.8648.347.9104.82.1252.253.455.514.114.51.7249.243.854.5 ()83.40.71.8641.451.1106.31.212.3350.658.261.832.919.01.9053.251.667.3 20 广州 ()23.23.21.8475.048.0106.0662.8539.049.069.09.514.21.2234.029.041.5 () 24.03.01.6371.045.0102.0282.5941.051.067.09.513.01.4240.636.246.5 21 茂名 ()16.43.01.9070.549.2115.22.9347.146.370.36.419.41.8847.146.162.5 ()42.52.21.8960.550.5108.52.8032.558.569.217.515.81.7255.248.559.5 22 青岛 ()18.02.41.8269.248.1104.2全回流 2.6045.052.065.07.017.51.8251.046.058.1 () 16.02.71.8069.248.1104.2全回流 2.5045.052.064.57.020.61.8051.046.058.1 23 清江 13.52.71.8040.049.0106.02.5045.049.060.05.817.01.7545.048.058.0 24 巴陵 34.02.81.4640.038.095.016.514.01.6536.042.053.5 25 扬州 5.52.31.7260.042.0106.0全回流2.5641.039.062.02.516.01.8561.047.063.0 26 西安 10.61.7670.047.0104.02.3545.054.059.02.71.8952.049.060.0 27 海南 79.43.01.6248.042.098.02.1443.046.060.038.019.01.7348.045.056.0 28 青岛炼化60.01.7866.047.4103.024.019.51.7640.645.856.5 393 四、物料平衡 表4 序 号 厂名 (装置简称) 碳二丙烯丙烷轻碳四重碳四碳五混合料其它损失 产量收率产量收率产量收率产量收率产量收率产量收率产量收率产量收率损失量损失率 吨/年%吨/年%吨/年%吨/年%吨/年%吨/年%吨/年%吨/年%吨/年(m)% 合计602450.65284270730.495163325.55166513417.86101099513.6378800.09290373531.1625620.03510120.54 上市602450.70261587330.334698435.46149319917.31101099514.7478800.09265459630.808530.01490830.56 非上市22683432.49464896.6617193524.630.0024913935.6917090.2419290.28 1燕山 112912.0415262327.63467958.47265604.8147.11532069.638530.158680.16 2天津 3577628.051453611.407160756.1456214.41 3石家庄()120031.59258868.12110.29 ()9390632.7570362.4518460264.3911650.41 4沧州 7945130.1144671.696516024.7011366743.0811130.42 5济南 ()29401.555473428.781947410.246692735.194437223.3417200.90 ()14160.765359228.93177349.576558235.414523624.4316680.90 6齐鲁 ()6111335.6474364.344785127.903149718.3725511.492018211.778610.49 ()3304327.481600413.314221235.1051554.292303319.158160.67 7洛阳 950.029132822.90253776.3614651036.7513079632.8046371.17 8胜石化19992.272754331.255836066.212460.27 9南阳 220.07937628.793491.072202167.608062.47 10 金陵 ()10036331.07152354.7220507563.4824010.74 ()5511128.4313681870.5719391.00 11 扬子 5202727.75159968.5311764462.7418380.98 12 安庆 ()28871.255917525.6273403.1816088169.666780.29 ()29401.268501436.4314472962.036480.28 13 九江 ()33042.563930330.4777716.027684459.5723521.38 394 续表4 序 号 厂名 (装置简称) 碳二丙烯丙烷轻碳四重碳四碳五混合料其它损失 产量收率产量收率产量收率产量收率产量收率产量收率产量收率产量收率损失量损失率 吨/年%吨/年%吨/年%吨/年%吨/年%吨/年%吨/年%吨/年%吨/年(m)% ()7840.307467028.6672782.7917470767.0730631.18 14 武汉 ()6994526.6094293.5963462.426537224.9011078942.208070.31 ()4687732.301803512.408007155.103910.27 15 荆门 ()18172.452360231.84330.044849965.421800.24 ()59901.8910648433.5126200.8220188263.537890.25 16 长岭 ()4739929.711996312.519152257.376340.41 17 高桥 ()6064031.06157198.056916735.434797324.5817160.88 ()18040.737228029.38164666.697182829.208343933.921970.08 18 上海石化5642533.00124927.3110144359.336240.36 19 镇海 ()38784.113039332.195977663.313650.39 ()95804.017719832.2915133763.319330.39 ()63750.8822012830.22637048.7543762060.076000.08 20 广州 ()5931329.16160027.8712768762.780.003940.19 ()6189829.792245510.8112300159.200.004040.20 21 茂名 ()4125730.319352568.7113330.98 ()12341833.2424570.6624168565.1037131.00 22 青岛 ()4090330.921386210.487577757.2711100.836550.5 ()3556330.471271510.96728257.665990.515370.46 23 清江 3400030.407728369.105530.50 24 巴陵 10253634.98186206.3517193558.66 25 扬州 1383231.3612922.932879765.291840.42 26 西安 1410.172307928.13161.965704269.502000.24 27 海南 16490.2522571733.61539168.0338281757.0053290.8021680.30 28 青岛炼化13330.3911047232.6217436.4120411260.2411840.35 395 五、主要技术经济指标 表5 序 号 厂名 (装置简称) 动力消耗 输出热装置能耗 现金操 作费用 单位 加工费 含油污 水含油 排污 合格率 非计划停工 馏出口 合格率 上报 事故 新鲜水循环水软化水电 0.3mpa 蒸汽 1.0mpa 蒸汽 总天数 总次数 t/tt/tt/tkw.h/tt/tt/t千克标油/吨 千克标油/吨元/吨元/吨mg/l%天次%次 合计0.04445.300.1421.920.13640.234417.4948.25103.95112.3621.999.6514199.580 上市0.04543.860.1422.250.13640.219017.5547.44103.95112.3622.799.8314199.600 非上市0.03862.0418.160.374711.8258.1815.598.500099.490 1燕山 0.00075.920.0018.250.140031.5351.8130.5100.0000100.000 2天津 0.00018.890.1318.270.00000.623152.3015.0100.000099.760 3石家庄()0.0131.180089.8734.8100.0000100.000 ()27.600.4218.580.200022.0145.1934.8100.0000100.000 4沧州 0.0001.400.5024.350.00000.365022.4055.6815.0100.000099.300 5济南 ()0.00225.490.3846.830.00000.18650.7349.300.0100.000098.700 ()0.00317.490.0027.510.00000.18780.7342.240.0100.000098.900 6齐鲁 ()0.01043.8018.140.50003.8455.52000 ()0.00079.950.4451.500.040025.30000 7洛阳 0.00267.570.0715.400.004522.9934.082.7100.000099.960 8胜石化0.02752.7715.930.226333.1459.0178.9892.0431.0100.000098.860 9南阳 0.02672.7628.500.540075.3150.0100.000099.200 10 金陵 ()0.00667.870.0012.540.00000.167029.9552.44100.000099.950 ()0.00637.1611.140.214135.0058.470.0100.000099.720 11 扬子 0.00068.3022.370.630060.3950.0100.0000100.000 12 安庆 ()0.00058.170.0020.520.00000.005734.6643.978.0100.000099.970 ()0.00245.380.003.930.00000.221021.8954.290.0100.000099.870 13 九江 ()0.04856.130.0115.040.59570.035045.950.0100.000098.740 396 续表5 序 号 厂名 (装置简称) 动力消耗 输出热装置能耗 现金操 作费用 单位 加工费 含油污 水含油 排污 合格率 非计划停工 馏出口 合格率 上报 事故新鲜水循环水软化水电 0.3mpa 蒸汽 1.0mpa 蒸汽 总天数 总次数 t/tt/tt/tkw.h/tt