ABB卓越的机器人控制器IRC5介绍.ppt

The #1 Robot Controller 卓越的机器人控制器IRC5 Overview 简介 ABB Group * | Slide 1 From the first microcomputer robot controller 从世界上第一台微电脑机器人控制器 to the 5th generation Robot Controller: IRC5 到第5代机器人控制器：IRC5 Built on established ABB controller strengths Motion control 运动控制 Modular cabinet 模块化 Software 软件 Teach pendant 示教器 Miscellaneous 特色功能 15 new patents 15项专利 Motion Control 运动控制 World best Motion Control 世界最佳的运动控制技术 TrueMove ensures that the motion path followed by the robot is the same as the programmed path regardless of the robot speed 在任何速度下，始终 按照编程路径运动 QuickMove minimizes cycle time by maximizing acceleration at every moment. 以最佳的加速方式确保最短的 运动节拍 speed t Traditional QuickMoveTM Cycle time gain Benchmark, Sealing 涂胶 TrueMoveTM ABB Competitor Benchmark, Path Accuracy 运动路径精度 Path deviation 路径偏移 ABBLess than 1 mm Competitor XUp to 10 mm Competitor YUp to 12 mm Several path variants and velocities tested by a customer 不同状况下的客户测试结果 Test result TrueMoveTM Benchmarks, Cycle Time 运动节拍 Point-to- Point 点到点 Linear 线性运动 ABB 50.42 sec50.54 sec Competitor X 52.65 sec56.30 sec Competitor Y 53.20 sec53.40 sec Spot welding cycle, IRB 6600 (including 34 s process time)电焊节拍 （包括34秒焊接工艺过程） Material handling cycle 物料搬运节拍, IRB 1600 ABB 4.4 s Competitor X6.7 s Competitor Y8.6 s Benchmark - Collision Detection 碰撞防护 Reaction forces during a collision in mech arm 碰撞后作用于机械手臂上的反作用力 2.5 2.0 1.0 1.5 0.5 Force (kN) Reaction Time (sec) 0 0 5 No Coll. Det. Mech clutch Collision Det. n Substantial reduction of collision forces 大幅降低碰撞力 n Robot retracts automatically and releases tension from the tool机 器人碰撞后自动退回 n Damage to gripper and peripherals minimized 最小程度的设备损伤 n Faster recovery after collision 碰撞后 快速恢复 n No need for mechanical clutch 无需 额外的机械设备 At a recent customer test only ABB could come up with reliable collision detection! 在客户测试中，只有ABB拥有可靠的碰 撞防护 Load Identification 负载识别 Very accurate 高精度 Optimal robot performance 优化机器人运行过程 No need for manual calculation 无需人工计算 “The only useful load identification” (German customer) 唯一可用的自动负载识别 （德国客户） Z X Y Xw Yw Zw Zt Xt Yt Back Modular cabinet 模块化 Cabinet Module Family Concept 模块化 Front access of connections and parts 正面电气接口 Flush sides for reduced floor space 平齐侧面，节约空间 All modules stackable on top of each other 所有模块位置任意组合 202 cm Remote panel 远程面板 137 cm 162 cm 97cm Dual cabinet 双柜式 Process module on Dual cabinet 双柜式+过程柜 Single cabinet 单柜式 Process module on Single cabinet 单柜式+过程柜 Distributability 可扩展 Place modules where they fit best 将模块放置在最合适的地方 save floor space 节约空间 optimize cost 降低成本 Up to 75 m (std 10 or 30) Up to 75m (std 2, 4, 30) Up to 50m (std 7, 15, 22, 30) Up to 75 m (std 15, 22, 30) Versatile I/O and Communication System 通用通讯方式 ELSE FOR num FROM 1 TO 10 DO MakeBike; ENDFOR ENDIF ABB 的高级语言结构 IF r1 = 0 THEN GOTO L1 CALL sub1 GOTO L3 L1: r1 = 10 L2: CALL sub2 SUB r1, 1 IF r1 0 THEN GOTO L2 L3: Competitor 竞争对手使用的是低级语言 X X X X X X Y Y Y Y Y Y Z Z Z Z Z Z RobotStudio-Online 基于PC的操作软件 Install and configure the robot controller to your needs 根据您的需要安装和配置机器人的 控制器 Setup and download RobotWare systems 配置和安装RobotWare Easy and controlled change of system parameters 十分简便的更改系统参数 Monitor I/O signals 监控I/O信号 Basic RAPID editing 基本编程语言编辑 Managing production data管理生产数据 Record events记录事件 Backup and restore controller data备份和 恢复数据 Remote Access可远程接入 VirtualRobotTM Technology 虚拟机器人技术 - RobotStudio VirtualRobot is an exact copy of the real controller VirtualRobot是现实机器人控制器的精确拷贝 Robot programs and configuration parameters can easily be transferred between robots and PC 机器人 程序和配置参数可以在机器人和电脑直接方便地传输 VirtualRobotTM Technology True Offline Simulation 虚拟机器人技术 完全真实的离线仿真 RobotStudio-完全离线仿真 RobotStudio Welcome to RobotStudio Build Your Station Create Paths Create a Program Whats new in RobotStudio New Graphics Engine MultiMove and Multiple Controllers Easier To Use Task oriented FlexPendant 示教器 ABB Operator Concept The FlexPendant and RobotStudioOnline work together 示教器和RobotStudioOnline 协同工作 Same accessibility of data on FlexPendant as on RobotStudioOnline 可同样操作控制器内数据 Select the optimal tool for each task 不同的应用对象 RobotStudioOnline benefit examples: Remote access 远程介入 Overview (large screen) Text entry (keyboard) 文本编辑 FlexPendant benefit examples: Portability 便携式 Safety features 安全性 Jogging 摇杆操作 Position teaching 位置示教 机器人示教器比较_ABB 彩色、触摸屏设计 （中、英文互换） 仿Windows操作界面 会使用电脑的您，同样能轻易掌握操作 以人为本的设计， 告别繁复的按钮操作 三维操纵杆 使用简易、方便、快捷 ABB 机器人示教器 FlexPendant 示教器 3D joystick (patented) 3D摇杆 Large colour touch screen 彩色大触摸屏 14 languages, including full Asian character support支持14国语言 User Authorization System, allowing different access levels for different user groups可配置不同的访问权限 Right and left-handed support支持左右手设置 Harsh environment protected恶劣环境防护 Only 8 hard keys (4 customizable)只有8个按钮（包括4个自定义按 钮） Competitors at least 30-40竞争对手至少有30-40个按钮 Customizable User Interface自定义用户界面 Ability to build custom applications with full use of graphics and controller information 可以开发客户自定 义的应用界面 Offline development support支持离线开发 Not anymore a programming unit only, but also an operator panel!不在局限于编程功能 ，可以作为操作面板使用 Extensive Process Support, Software & Hardware-专用应用 软件包 ABB开发各种专用的应用操作界面 Miscellaneous 特色功能 Electronic Position Switches 电子位置开关 Replacing mechanical switches 替代机械开关 Fully integrated in cabinet 完全集成在控制柜内 Maintenance free 免维护 Increased flexibility 柔性 Easier to set up 安装配置简便 Easier to replace a robot in production 更换机器人简便 Enabling more compact mechanical units 节省更多空间给其它机械单元 No more cams 无需机械开关 X SafeMove Next Generation Robot Safety 下一代机器人安全系统 Enabling new lean cell concepts 新颖的精 益概念 More compact cells 更精简的单元 Enabling Human Robot cooperation 使人 机协作成为现实 Safety Certified 安全认证!? Who cares? You should! 您应该关注！ UL 1740 and ISO 10218 are Robot Safety Standards 机器人安全标准UL 1740 and ISO 10218 ABB robots are subject to independent inspections by certified bodies ABB机器人拥有独 立认证机构的认证 Most competitors do not have UL certificate 大多数竞争对手没有UL认证 Most competitors do only self assessment for ISO 10218 大多数竞争对手只有ISO 10218的自我鉴定 PickMaster 3&5 拾料和堆垛大师 Ease of use software for Picking, Packing and Palletizing applications 便捷的应用软件，应用于 拾料、装箱和堆垛 Flexible solutions 柔性解决方案 Saves programming time 节省编程时间 Powerful built in applications tool 强大的植入 工具 Integrate