Examples资讯案例.doc

Consulting Examples资讯案例 Reduce metallization costs for 0402s为0402降低金属化成本 Low yield in manufacturing 生产产量低 Develop a water based varistor process开发一个水基压敏电阻器工艺 Develop a miniaturized piezo-actuator开发一个小型压电驱动器 At this very moment: 目前Haiku Tech has no current vacancies, but we always welcome capable individuals to contact us.Send your resume to: Haiku技术没有空缺职位，但我们总是欢迎有才能的人跟我们联系。请把您的简历寄至：Haiku 技术公司1669 N.W. 79th AvenueMiami, Florida 33126, USA 美国佛罗里达州迈阿密 Tel 305 463-9304 / fax: 305 463-8751 Keko Equipment Website Keko 设备网站Binders and Pastes for Multilayer Ceramics 多层陶瓷电容器用的粘结剂和浆料The Only Water-Based, Non-Toxic Tape Casting Binder System that Matches Existing Solvent Processes唯一适合现有溶剂过程的水基、无毒流延成形粘结剂系统，Polymer Innovations supplies new water soluble and conventional solvent-based tape casting binder systems. The innovative water based system is binder and surfactant in one, allowing manufacturers to achieve tape properties that until now were only possible in solvent systems.Polymer Innovations（提供新的水溶、传统的溶剂型流延成形粘结剂系统。这种改进的水基系统结合了粘结剂和表面活性剂，能使生产商得到目前仅在溶剂系统可能有的流延性能。） In combination with these systems, Polymer Innovations also provides compatible paste systems and paste vehicles. These can be customized to composition, for piezo or for your current tape or fuel cell application (based on proprietary materials or ready to use compositions). Polymer Innovations can also supply termination pastes and paste binders. A very successful product is the VT-series BME termination binder, fully compatible with the burn-out of copper containing systems. （Polymer Innovations 结合了这些系统，并且提供兼容的浆料系统和浆料载体。这些可以被定制成合成物，用于压电应用、您目前的流延应用、或燃料电池应用。（这是专利品或准备好使用的合成物） Polymer Innovations也提供终端头浆和浆料粘合剂。另一个非常成功的产品是VT-系列BME端头粘合剂，完全跟覆铜燃烧系统兼容。）Product Listing 产品列表Metal Pastes金属浆料 Printable Pastes for Inner Metallization 内层金属化用的可印刷浆料 Cu, Ni, Pd, Ag, Pt, W, Mo Compatible with PVB, Acrylic or Water based tape systems （和PVB, 丙烯 or 水基流延系统兼容） Via fill pastes 导通孔填充浆料 For MLCC, Varistor and Piezo applications 用于多层陶瓷、压敏电阻和压电应用 Termination pastes 端头浆料 Special pastes for sensors, fuel cells, or custom made 用于传感器、燃料电池、或定制的特殊浆料。Vehicles载体 VS-series （VS-系列） Available in a variety of drying rates and tack levels. Compatible with printing on most ceramic tapes and fired substrates. Supplied in constant solids high and low viscosity end members. Thinners also included. 可供应各类干燥速率和粘性等级。在大多数陶瓷流延耐火基板和印刷兼容。以恒常固态、高/低粘性端源形式供应，也包括稀释剂。 VT-series VT-系列 For production of termination pastes including nonoxygen (BME) firing systems. Modifying additives also available.端头浆料产品包括无氧(BME)点火系统，另外还供应改性剂。Innovations in Water-Based, Non-Toxic Tape Casting Binder Systems对水基、无毒流延成形粘合剂系统的改进Basic Water Based Binder System and Additives基本水基粘合剂系统和添加剂:WB4101Water based binder with basic defoamer, wetting agents and other additives. Binder also acts as ceramic dispersant and therefore typically 25-50% of the total binder should be included in the grinding stage.带有基本消泡剂的水基粘合剂，湿润剂和其它添加剂。粘合剂也作为陶瓷分散剂，因此，一般全部粘合剂的25-50%应该包括在研磨阶段。Defoamers消泡剂WT001Non-silicone mild defoamer also helps wet out surface area of powders.非有机硅柔和型消泡剂同样对浸湿的粉末表面区域有帮助DF001Modified silicone copolymer especially effective when combined with WT001 but with some powders can cause crater or fish eye defects.当改性有机硅共聚物和WT001结合时特别有效，但是和一些粉末结合时会引起弧坑和鱼眼缺陷。DF002Non-silicone mild defoamer most commonly used.非有机硅柔和型消泡剂被最普通地使用Plasticizers增塑剂PL001Neutral pH standard type plasticizer to help flexibility and ability to laminate the tapes. Will cause some increase in viscosity.中性pH标准型增塑剂有助于易弯性和能够把流延制成薄片，将导致粘性增加。PL002High pH plasticizer, similar to PL001 but more reactive with binder. Also increases binder dispersion power if included in stage 1. Due to high pH can make dried tape more susceptible to water attack.高PH增塑剂，跟PL001类似，但是遇粘合剂更有反应，如果包括在第1阶段中，也增加粘合剂分散能力。 这是由于高PH值能干燥了的流延对水的接触更敏感。PL005Very high pH plasticizer, similar to PL002 but even more reactive with binder. Strong reactivity can help manage certain difficult powders. Due to high pH can make dried tape more susceptible to water attack. 非常高PH增塑剂，跟PL002类似，但是遇粘合剂甚至更有反应，强烈的反应能有助于管理某些难处理的粉末。 由于高PH值能使干燥的流延对水的接触更敏感。PL006Neutral pH plasticizer which tends to quickly make the tape very soft with high elongation especially when used with PL002. 中性PH增塑剂能很快使流延非常软、高伸展，特别是在和PL002一起使用时。Release agents脱模剂BR008Added to second stage will help tapes release from steel belt casting surfaces. Should avoid premixing with the binder as it can cause temporary binder precipitation.加在第二阶段中，将有助于流延从钢带成形表面脱离。应该避免和粘合剂预先混合，因为它会导致暂时性粘合剂沉淀。BR009When used in combination with the BR008 can help increase steel belt release and tape strength. 当和BR008结合使用时，能有助于增加钢带分离和流延强度。BR010Modified silicone additive increases wetting to siPET film and also makes release from siPET even easier. 改性有机硅添加剂增加siPET 薄膜浸湿，也使得从siPET 分离更容易。BR012Probably the best steel belt release agent for most powders. It yields a tough tape which is easy to release from steel belt casting surfaces.对大多数粉末来说可能是最好的钢带分离剂，它使一个硬的流延弯曲，从而容易从钢带成形表面脱离。Additives to allow thicker casting (Useful when casting greater than 50 microns depending on the ceramic). 添加剂能做到更厚的成形。（根据不同的陶瓷，当成形比50微米大得多时更有用。）TK004Typically used about .4% TK004 and TK005 together. These additives work to stabilize thick sections of tape during drying to allow thicker casts. They prevent cracking and ceramic settling. They can also stabilize small bubbles which may require more rigorous defoaming or defoaming additives. 特别和大约.4%的TK004 和 TK005一起使用。这些添加剂作用是在干燥期间，稳定流延的厚的部分来得到更厚的成形。它们阻止裂缝和陶瓷沉积。它们也能稳定小泡泡，去掉这些小泡泡也许要求更多的严格消泡或消泡添加剂。TK005See TK004. 参看TK004Dispersing Agents 分散剂Note: Normally the best dispersant for WB4101 is actually WB4101 since it is similar in nature to popular ammonium polyacrylate dispersants. The use of the popular ammonium polyacrylate dispersants will result in much lower tape strength. Below are compatible dispersants for specific applications.注意：通常对于WB4101最好的分散剂实际上是WB4101，因为它在性质上和流行的聚丙烯酸铵分散剂类似。流行的聚丙烯酸铵分散剂的使用将产生更低得多的流延强度。下面是用于特殊应用的兼容的分散剂。DS003Very low silicone content polycarboxylic acid polymeric dispersant. Improves wetting to siPET casting film.非常低有机硅含量的聚羧酸聚合分散剂。对siPET成形薄膜增加湿润。DS004Phosphoric ester salt of polymeric dispersant. 聚合分散剂的磷酸酯盐DS005Strong polymeric dispersant强聚合分散剂Wetting Agents 湿润剂WT001Non-silicone, wets surface of powders. Does not increase siPET wetting. Acts as mild defoamer. 非有机硅、粉末表面湿润。不增加siPET湿润。用作温和消泡剂。WT005Modified silicone helpful in preventing pinholes, craters and mud cracking. 改性有机硅有助于阻止针孔、弧坑和龟裂。WT006Water compatible acrylic leveling agent. Helpful in eliminating pinholes and craters.水兼容丙烯均化剂，有助于除去针孔和弧坑。WT007Modified silicone helpful in preventing pinholes, craters and mud cracking. May increase foam and reduce ability to laminate. 改性有机硅有助于阻止针孔、弧坑和龟裂。也许会增加泡沫和降低压成薄片能力。BR010Modified silicone additive increases wetting to siPET film and powder. Allows for easier release from siPET. 改性有机硅添加剂，不增加siPET薄膜和粉末湿润。有助于更容易从siPET分离。PVB Solvent Based Additives （ PVB溶剂添加剂）MW1010Solid resin additive helpful for increasing viscosity stability and ability to tack tape for certain more reactive ceramics - especially containing boron. If ineffective try MW1020.固态树脂添加剂，有助于增加粘性稳定性和粘流延的能力，用于某些更活性的陶瓷尤其是包含硼的陶瓷。如果没有效果，请试一下MW1020。MW1020Liquid additive helpful for increasing viscosity stability and ability to tack tape for certain more reactive ceramics - especially containing boron. If ineffective try MW1010.液态添加剂，有助于增加粘性和粘流延的能力，用于某些更活性的陶瓷尤其是包含硼的陶瓷。如果没有效果，请试一下MW1010。Download Polymer Innovations Brochure 下载Polymer Innovations宣传册Optical Dilatometer, Fleximeter, HotStage Microscope光学膨胀计、弯曲应力测定仪和高温载物台显微镜High Temperature Vision Materials Analysis for a Competitive Edge in Advanced Technologies高温视觉影像材料分析，保持先进技术的竞争优势Expert System Solutions (ES) creates software, innovative lab tools and vision systems that allow companies in several industrial sectors, especially the ceramic sector, to maintain a competitive edge in advanced technologies. （Expert System Solutions (ES)创立软件、革新的实验室工具、和视觉监视系统能够让公司在几个工作领域，尤其是陶瓷领域，保持竞争的优势。）The innovative patented backlit vision system allows for very accurate measurement (sub-micrometer level) of dimensions and shapes. 创新的专利背光式视觉监视系统可以非常准确地测量（亚微米级）尺寸和形状。The unique vision system enables analysis of samples that were impossible to measure before. The ES heating microscope performs advanced characterization of materials at high temperature, to determine sintering behavior, glass transition point, surface tension, wetting angle, compatibility, bending, etc. The optical dilatometer allows operators to measure absolute thermal expansion or sintering behavior in a single test. The optical fleximeter is used to study the bending and coupling temperature of materials.独特的视觉监视系统可以分析以前无法测量的样品。ES高温显微镜在高温下对材料进行高级的性能分析、决定烧结行为、玻璃转变点、表面张力、沾锡角、兼容性、折曲等。光学膨胀剂使操作者能够在单个试验中测量绝对热膨胀或烧结行为。Expert Systems Solutions vision characterization equipment offers many competitive advantages to customers: （Expert Systems Solutions视觉监视性能分析设备向客户提供许多有竞争力的优势：） double the number of tests: you only measure once the real values 加倍测试次数：你只需一次测量实际值。 double your accuracy: no corrections, no calculations only the real direct measurement 加倍你的准确度：没有修正、没有计算，只有真正的直接测量。 double the samples you can measure: weak samples, irregular shaped samples, or thin foils all can be measured 加倍你能测量的样品：脆弱的样品、不规则形状样品或薄金属片都能被测量。 the only system that uses back lighting, for superior edge vision唯一使用背光的系统，用于高级的边沿视觉监视。 the only system that uses blue light, for reduced interference of heat radiation 唯一使用蓝光的系统，用于降低热辐射的干扰。 the only system that has a completely closed oven, for gas control 唯一有一个完整的暗炉的系统，用于气体控制。 the only system that measures the true temperature for the whole sample 唯一为整个样品，用于测量真实温度的系统。 the only system that uses a small oven for faster ramps and cool down 唯一使用一个小炉的系统，用于更快的温度爬升和冷却。 the only system that needs no calibration corrections 唯一不需要刻度修正的系统。surface tension: 表面张力： the only system that can directly measure on a sphere the surface tension of materials唯一能在一个球体上测量材料的表面张力的系统。Product Listing 产品目录Optical Dilatometers光学热膨胀计Misura-ODLTHigh resolution non-contact dilatometer for expansion and contraction analysis. 用于膨胀和收缩分析的高分辨率非接触膨胀计 high accuracy 高精确度 for (thermal) expansion and contraction analysis 用于（热）膨胀和收缩分析Misura-ODHTDouble beam non-contact dilatometer for sintering analysis.用于烧结分析的双射束非接触膨胀计 for sintering analysis with larger contractions 用于更大收缩的烧结分析 automatic calculation of essential parameters 基本参数的自动计算Hot Stage Microscope高温显微镜Misura-HSMHigh temperature microscope for glass analysis of sintering, surface tension, softening point, melting and compatibility. 高温显微镜，用于烧结、表面张力、软化点、融化和兼容的玻璃分析。 high accuracy 高准确度 for (thermal) expansion and contraction analysis 用于（热）膨胀和收缩分析Fleximeter弯曲应力测定仪Misura-FlexHigh temperature non-contact bending analysis, to determine the set point of a glaze on a ceramic body (like Steger tensiometer), to measure bending caused by sintering or thermal expansion differences between materials, bending from water adsorption or drying, or pyro-plastic deformation caused by the weight of the object. 高温非接触弯曲分析，来决定设置在一个陶瓷体上的上釉点（像Steger张力仪），来测量由烧结或在材料之间热膨胀不同、水吸附或干燥引起的弯曲、或有物体重量引起的高温塑料变形。Download ES Solutions Brochure下载ES Solutions宣传册 Polymer Innovations Website网站 Applications explained应用解释MultiLayer Ceramic Capacitors (MLCC)多层陶瓷电容器MultiLayer Ceramic Capacitors can store large amounts of energy in a minimum of space. They are insensitive to temperature, moisture and polarity reversal. These ceramic components make ideal surface mount devices (SMDs) and are eminently suitable for telecommunications, automotive and entertainment electronics applications. 多层陶瓷电容器能在一个最小的空间里存储大量的能量。它们对气温、潮湿和极性颠倒不敏感。这些陶瓷元件可制作理想的表面安装元件(SMDs)，并且非常适合于通信、自动推进和娱乐电子的应用。_Low Temperature Cofired Ceramic (LTCC) (HTCC)低温共烧陶瓷（低温共烧陶瓷LTCC)（高温共烧陶瓷HTCC）The Low Temperature Cofired Ceramic (LTCC) technology can be defined as a way to produce multilayer circuits with the help of single tapes, which are to be used to apply conductive, dielectric and / or resistive pastes on. These single sheets have to be laminated together and fired in one step all. This saves time, money and reduces circuits dimensions. An other great advantage is that every single layer can be inspected (and in the case of inaccuracy or damage) replaced before firing; this prevents the need of manufacturing a whole new circuit. Because of the low firing temperature of about 850C it is possible to use the low resistive materials silver and gold instead of molybdenum and tungsten (which have to be used in conjunction with the HTCCs).低温共烧陶瓷(LTCC)技术能被定义为：在使用单带情况下生产多层电路的一种方法，传导的、绝缘的、和/或电阻浆料被用来应用于在它上面。这些单个薄片必须被叠加起来一起烧。这样做节省时间、金钱和降低电路体积。另一个巨大的优点是能监视每一个单片层的生成、（并在不准确或毁坏的情况下）在被烧之前被替代；这样就不需要生产一整套新电路。因为燃烧温度（大约850C）低，这样就有可能用低电阻材料银和金代替钼和钨（使用时必须和高温共烧陶瓷HTCCs一起）。Multilayer Varistors (MLV)多层变阻器Multilayer Varistors or MLVs are tiny ceramic chips terminated on each end. They can be used to protect circuits from electrostatic discharge and other high voltage surges. As with disc varistors, the purpose of an MLV is to protect an electronic circuit by carrying away unwanted high voltage spikes. 多层变阻器或MLV是接在每个末端的小型陶瓷片。它们能被用来保护电路不受静电放电和其它高压冲击。同圆片式变阻器一样，一个多层变阻器的目的是通过带走不需要的高压峰值来保护一个电路。Multilayer inductors (MLI)多层电感Multilayer inductors (MLI) are manufactured using semiconductor material typically based on ferrites with inorganic dopants (a black, nonconductive, brittle magnetic material). MLIs are inductors constructed by layering the coil between the layers of core material. When using tape cast ceramic layers, holes are punched and filled with the conductor used to make the interconnection between the spirals circles screen printed in the subsequent layers. The coil normally consists of a bare metal material (no insulation). This technology is normally referred to as “non-wirewound”. Two technologies exist to manufacture these components: the so called wet technology using screen printing and the dry technology using tape casting. A comparison can be found in the paper by Oostra and Hppener in 2001 which can be downloaded on this website. 多层电感（MLI）是用一般用基于自然铁和无机掺杂剂（一种黑色的、非传导的、易碎磁性材料）半导体材料制造的。多层电感是由在芯部材料层之间加上线圈层构成的电感。当使用流延成形陶瓷层时，进行穿孔并填充上导体，这种导体被用来在印制后续层螺线圈网之间造成内连。这种线圈通常由光金属材料构成(没有绝缘情况)。这项技术通常指“非线绕”。两种技术共用来生产这些技术的元件：所谓用丝网印刷的湿技术和用于流延成形的干技术。在2001年Oostra 和 Hppener的论文中可以找到他们的比较，这篇论文能在这个网站下载。The inductance value can be made larger by adding additional layers for a giving spiral pattern. These are all ploys to multiply the inductance of a given coil by the permeability of the core material. Packing methods for chip inductors include tape reel, tray, tube, or bulk pack. Common applications include common mode choke, general purpose, high current, high frequency, power inductor, and RF choke. 对于一个螺旋线可以通过加附加层来增大电感值。这些方法都是通过增加一个线圈上芯部材料的“渗透性”来增大电感。晶片电感的包装方法包括：卷盘、托盘、管或散装。普通应用包括：共式扼流圈、一般用途、高强度电流、高频率、电源感应仪和射频扼流圈。Thermistors (PTC/NTC) 热敏电阻PTC and NTC thermistors are ceramic components whose resistance varies with temperature. They are mainly used to measure and control temperature in automotive electronics and domestic appliances. Thermistors also protect electric motors against overload.PTC and NTC热敏电阻是陶瓷元件，它们的电阻随温度变化而变化。它们主要用于自动化电子和家用电器上测量和控制温度。热敏电阻也能保护电动机防止过度负荷。Piezo Actuators 压电致动器Piezo Actuators are key components of piezoelectric fuel injection systems in diesel and gasoline engines. With their low mass and short switching times, piezo actuators are far superior to the conventional solenoid valves used to actuate the injection needles in fuel injection valves. Thanks to piezo technology, the injection process can be divided into seven injection events at four times the switching speed. Whereas solenoid valves have a fixed displacement, that of a piezo actuator can be varied. Key benefits are lower fuel consumption, and reduced exhaust and noise emissions. The piezo actuator uses the inverse piezo effect. If a voltage is applied to a piezoelectric crystal, its dimensions change. But this effect cannot be exploited and no significant displacement obtained until several hundred layers of piezoelectric material are superimposed. Depending on type, piezo actuators contain up to 1,800 ceramic layers in a stack up to 45 mm high. This results in a displacement of 65 micrometers enough to operate the needle in the injection nozzle and inject fuel into the cylinder. 压电致动器是在柴油和汽油发动机中压电燃料注入系统的重要元件。由于压电致动器体积小、切换时间短，它们远胜于在喷射阀被用来驱动喷油针的传统螺线阀。正是由于有了压电技术，喷射过程能在4倍转换速度被分成7个喷射项目。鉴于螺线阀的转位是固定的，而压电致动器的转位可以变换。主要优点是更低的燃料消耗，并且降低废气和噪音排放。压电致动器使用反压电效应。如果一个电压被应用在一个压电晶体上，它的尺寸会改变。但是这个效果不能被利用，也得不到重要的转位，除非叠加上几百层压电材料。根据型号不同，在堆垛高至45毫米的高度，压电致动器包含多至1800个陶瓷层。在65微米的移位中，这个结果足够操作在喷射嘴里的针，并把燃油喷射进气缸。Solid Oxide Fuel Cells 固体氧化物燃料电池Solid Oxide Fuel Cells are devices that convert chemical energy into electrical and thermal energy, combining oxygen and hydrogen. They operate at high temperatures (600.1000C). Single SOFC cells consist of three main components: two poro