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外文资料翻译An Automatic MechanotronicsHorizontal Cutter机电一体化全自动横切机1.Say after 70s in 20 centuries the our country sun float the method glass technique invention, our country of float method glass, the industry develops quickly.Currently, the our country is the world is the biggest to float the method glass production country, 2006 our country of float method glass, the production line has more than 160s totally, adopting among them our country the sun float method glass to float method glass technically, the production line has more than 130s totally, floating the method glass total yield already more than 454,000,000, and yield annually all significant increment.But our country the 洛 sun float the method glass technique material and other nations to compare automation degree still very low, has been being placed in the half auto half artificial appearance, raise completely our country the 洛 sun float method glass a technique a material level, developing whole lineses allied lock follow produce the technique have already forced in the eyebrow .Currently, our country the sun float method glass a technique a material to mainly be placed in a single machine dispersion control stage(or part of llied lock control), rush through super nations float method glass a technique a material level, have to raise first our country the automation function of the single machine equipments.Horizontal slice machine conduct and actions to float method glass cold carry to produce one of the on-line important equipmentses, its automation degree and incise accuracy will influence the finished product rate that the glass produces, we introduce a kind of machine electricity integral whole to turn here full-automatic horizontal slice machine1、 述自20世纪70年代我国洛阳浮法玻璃技术发明之后,我国的浮法玻璃工业迅速发展。目前,我国是世界最大浮法玻璃生产国,2006年我国的浮法玻璃生产线共有160多条,其中采用我国洛阳浮法玻璃技术的浮法玻璃生产线共有130多条,浮法玻璃总产量已超过4.54亿重量箱,而且产量每年都大幅度增加。但我国洛阳浮法玻璃技术装备与其它国家相比自动化程度还很低,一直处在半自动半人工状态,全面提高我国洛阳浮法玻璃技术装备水平,开发全线联锁跟踪生产技术已迫在眉捷。目前,我国洛阳浮法玻璃技术装备主要处于单机分散控制阶段(或部分联锁控制) ,要赶超国际浮法玻璃技术装备水平,首先必须提高我国单机设备的自动化功能。横切机作为浮法玻璃冷端生产线上的重要设备之一,其自动化程度及切割精度将影响玻璃生产的成品率,在此我们介绍一种机电一体化全自动横切机(见图1)。1 The equipments accuracy is in keeping with, the biggest original plank width:the 5000 mms suit glass plate thickness: the 1.519 mms incise a straight line degree accuracy: the 0.5 mms incise diagonal line accuracy:3 m the plank is long: the 1 mm 36 m plank long:the 1.5 mms incise a straight line degree accuracy: the 0.5 mm the knife press to regulate scope: the 0100 Ns is the biggest to return to knife speed:3000 mms/s 1 设备精度适合，最大原板宽度:5000 mm适合玻璃板厚度:1.519 mm切割直线度精度:0.5 mm切割对角线精度:3 m板长:1 mm36 m板长:1.5 mm切割直线度精度:0.5 mm刀压调节范围:0100 N最大回刀速度:3000 mm/sExcellent turn of incise function to operate the touch of pedestal to hold on the spot up(or control box in) can set a few in common use products and 1 kind to discard plank specification, be an usage excellent turn to incise, horizontal slice machine can according to artificial examination(or on-line examination equipments examination) of the blemish position chooses reasonable enactment specification and discards plank specification to carry on incising automatically, incising an information to pass allied the net deliver to transport a way behind.There is excellent a few the following to turn a way generally:the press grade excellent turn to incise, press different grade to incise, the biggest limit slices to take high-quality glass;The presses product specification excellent turn to incise, incise the glass of Chengkong University, medium and small different specification according to the heap 垛 circumstance of different quality and heap 垛 area; The carries on according to the market sales circumstance excellent turn to incise, can have the initiative and incise the product specification that the market needs with maximum limit2 设备功能Equipments function2.1 优化的切割功能在现场操作台的触摸屏上(或控制箱中)可以设定几种常用产品和一种废板规格,当使用优化切割时,横切机可以根据人工检测(或在线检测设备检测)的缺陷位置自动选择合理的设定规格和废板规格进行切割,切割信息通过联网传送给后面输送辊道。一般有以下几种优化方式:按等级优化切割,按不同等级切割,最大限度切取优质玻璃;按产品规格优化切割,根据不同质量及堆垛区的堆垛情况切割成大、中、小不同规格的玻璃; 按市场销售情况进行优化切割,可优先及最大限度地切割市场急需的产品规格。The flower slices function to set several floricultures to slice a specification comparison, slicing machine with allied lock completion, produce the glass of different specification in the meantime.So can satisfy a production line to produce the request of various specificationses in the meantime, if adopt mechanization heap , the heap then canned resolve a heap of the machine problem with not enough period, can also reduce a heap of machine amount, economical investment2.2 花切功能设定几种花切规格比例,与纵切机联锁完成,同时生产不同规格的玻璃。这样可以满足一条生产线同时生产多种规格的要求,若采用机械化堆垛,则可以解决堆垛机的堆垛周期不够的问题,也可以减少堆垛机数量,节省投资2.3 Side department follow incise function horizontal slice machine and side department and follow control the system unite a lock, can carry out horizontal slice machine and fall the position variety that the knife order, lifts knife and orders, carry out the biggest scope and slice and cut qualified knothole function thus, increase a production line at falsely often of slicing and cutting rate, special produce at float and move quantity and change very big of time边部跟踪切割功能横切机与边部跟踪控制系统联锁,可实现横切机的落刀点、抬刀点的位置变化,从而实现最大范围切裁合格板的功能,增加生产线在不正常时的切裁率,特别生产在飘移量变化很大的时候2.4 The whole lineses follow to incise function horizontal slice machine and the whole line control allied lock can carry out whole lineses glass to different specification, different quality to follow different destination(fall the plank, heap etc.), and can record each the quality of the glass and each glass of the blemish and the position;全线跟踪切割功能横切机与全线控制联锁可实现全线对不同规格、不同质量的玻璃跟踪到不同目的地(落板、堆垛等) ,并可记录每垛玻璃的质量及每片玻璃的缺陷及位置;2.5 Hint the function has an examination to lack oil and breaks spirit and breaks down hint function.提示功能具有检测缺油、断气及故障提示功能。Automate function and break bridge to spread the feeling machine allied lock, can lift knife automatically when the glass break plank.2.6 自动化功能与断桥传感器联锁,可以在玻璃断板时自动抬刀。Periodic can the product which incise certain specification of the periodic ground.2.7 周期性能够周期性地切割一定规格的产品。3 Adopting the high performance, high sex price compares of the GE 9030 PLCs and high performance are loose to descend numerical type intelligences exchanges servo drive system, match with to develop specially and pass by long-term test of control software, make the system not only have very high control accuracy, and come to an intelligent and stable perfect combine.设备控制Equipments control(1) 采用高性能、高性价比的 GE 9030 PLC及高性能松下数字式智能交流伺服驱动系统,配合特别研发且经过长期考验的控制软件,使系统不仅具有很高的控制精度,并达到了灵敏与稳定的完美结合。All parameters can constitution in touching to hold, include plank long, the plank breadth, start order, fall knife to order, return to speed and add and subtract soon and move to adjust to try speed, diagraph round and diagonal line school quasi- and horizontal bye control parameter and limit protect a constitution etc. parameter.(2) 所有的参数都可在触摸屏上设置,包括板长、板宽、起始点、落刀点、返回速度及加减速、手动调试速度、测量轮及对角线校准、横掰控制参数及限位保护设置等参数。Incise process automatically in, can operate to lift knife and fall knife at any time, make the knife have the glass that can jump to crack open by explosion to take, since the protection knife have, and then avoids appearing long glass of size to take.(3) 自动切割过程中,随时可操作抬刀、落刀,使刀具可以跳过炸裂的玻璃带,既保护刀具,又避免出现长尺寸的玻璃带。The forerunners speed follows function, knife head while promising to fall knife speed and glass take speed of synchronous.Moreover horizontal slice a machine design and make of choose a material, process and the standard piece buy etc. also want to control strictly.Slice machine with of its kit, horizontal bye break, bye the side transport machine etc. the equipments also needs to make a further improvement and the exaltation.(4) 先进的速度跟踪功能,保证了落刀时刀头速度与玻璃带速度的同步。另外横切机设计、制造的选材、加工及标准件的采购等方面也要严格控制。与其配套的纵切机、横向掰断、掰边输送机等设备也需作进一步的改进和提高。The new century, electromechanical integration of the type widely used to be, people developed a series of products. Addition, we re-introduce some other type of reference do.4.新世纪以来,机电一体化的横切机以被广泛应用,人们开发出来了一系列的产品.另外我们再介绍几种其他的横切机做参考.Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features:用途：本机适用于各种纸类、纸塑复合类、彩印复合类等大型卷筒包装材料的截切。广泛用于纸品加工界、印刷包装行业等。性能及特点：The use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal. (1)、本机采用伺服电机（或步进电机）控制定长截切。设有光电跟踪修正系统，在对产品进行横切的同时可进行纵切。Transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages.(2)、传动系统采用气动、液压系统、光电传感器等集中控制，放料系统采用液压提升装置。本机集光、电、液、气一体，操作简便，截切精度高，机械稳定，噪音低等优点。The electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. (3)、电机变频调速，自动计数，报警停车，张力数字显示等功能。Model parameters ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D 1400m maximum diameter of raw materials The largest-cut width of 800 mm 1100mm 1300mm 1600mm - Cut 20-1200mm length The accuracy of 0.2mm Productivity 80 m / min Complete machine power 5kw 5kw 6kw 8kw Applicable power 380v/50Hz (-phase 4-wire) Asked the biggest source of air pressure 5.5 kg/cm2 5m3/min The device weighs about 1,000 kg of about 2000 kg of about 2500 kg of about 2800 kg Dimensions (mm) 5500 1550 1200 5500 1850 1200 5500 2100 1250 6000 2400 1250型号参数ZHJ-800DZHJ-1100DZHJ-1300DZHJ-1600D原材料最大直径1400m最大截切宽度8001100mm1300mm1600mm截切长度20-1200mm定长精度0.2mm生产率80m/min整机功率5kw5kw6kw8kw适用电源380v/50Hz(三相四线)气压源要求最大5.5kg/cm25m3/min整机重量约1000kg约2000kg约2500kg约2800kg外型尺寸（mm）550015501200 550018501200 550021001250 600024001250 ZHJ-C1/C2 high-speed automatic Cutting Machine4.2 ZHJ-C1/C2型高速自动横切机Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries.用途：本机适用于各种纸类、纸塑复合类、彩印复合类等大型卷筒包装材料的截切。广泛用于纸品加工界、印刷包装行业等。Performance and features性能及特点：(1), The use of servo motor (or stepper motor) control for long-cut. Amended with electro-optical tracking system. (2), Transmission system using pneumatic, pneumatic systems, such as photoelectric sensor centralized control, discharge system uses air pressure lifting equipment. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. (3),The electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. (4), Use heavy-duty cutting tool imports, product uniformity, no edges and corners.(1)、本机采用伺服电机（或步进电机）控制定长截切。设有光电跟踪修正系统。(2)、传动系统采用气动、气压系统、光电传感器等集中控制，放料系统采用气压提升装置。本机集光、电、液、气一体，操作简便，截切精度高，机械稳定，噪音低等优点。(3)、电机变频调速，自动计数，报警停车，张力数字显示等功能。(4)、采用重型进口刀具裁切，产品整齐，无棱角。Machine Model ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2 The largest raw materials 800 1100 mm width 1350 mm Complete machine power 5.5kw 6kw 7kw The device weighs about 2,500 kg of 2,800 kg about 3200 kg Dimensions (mm) 5500 1500 1400 5500 1800 1400 5500 2300 1400 Applicable power 380v/50Hz (-phase 4-wire) Asked the biggest source of air pressure 5.5 kg/cm2 5m3/min The largest raw material 14 mm in diameter. 30g of raw materials / 500 g / m 2 (depending on the materials may be) - Cut of 5 1200mm length The accuracy of 0.2mm Fang / Recoiler paper tube diameter 3 or 6 (or according to customers required) Crop frequency 120degree/min技术参数：Technical parameters机器型号ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2 最大原材料宽度8001100 mm1350 mm整机功率5.5kw6kw7kw整机重量约2500kg约2800kg约3200kg外型尺寸（mm）550015001400550018001400550023001400适用电源380v/50Hz(三相四线)气压源要求最大5.5kg/cm25m3/min最大原材料直径1400 mm。原材料范围30g/500g/（视不同材料而定）截切长度范围51200mm定长精度0.2mm放/收料纸管内径3或6（或依客户要求而定）裁切频次120degree/minZHJ-C3 high-speed automatic finishing Cutting Machine4.3 ZHJ-C3型高速自动整理横切机This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries.本机适用于各种纸类、纸塑复合类、彩印复合类等大型卷筒包装材料的截切。广泛用于纸品加工界、印刷包装行业等。1, The use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal, and finished automatically collate. 2, Transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages. 3, The electrical VVVF, automatic counting, alarm Parking, tension figures show that functions. 1、本机采用伺服电机（或步进电机）控制定长截切。设有光电跟踪修正系统，在对产品进行横切的同时可进行纵切，并对成品进行自动整理。2、传动系统采用气动、液压系统、光电传感器等集中控制，放料系统采用液压提升装置。本机集光、电、液、气一体，操作简便，截切精度高，机械稳定，噪音低等优点。3、电机变频调速，自动计数，报警停车，张力数字显示等功能。Model ZHJ-1100C3 ZHJ-1400C3 ZHJ-1600C3 Raw materials maximum diameter 1400mm 1400mm 1400mm The largest-cut width of 1100mm 1400mm 1600mm - Cut 20-1200mm length 20-1200mm 20-1200mm The accuracy of 0.2mm 0.2mm 0.2mm Productivity 80m/min 80m/min 80m/min Piled material largest high 1200mm 1200mm 1200mm Complete machine power 8kw 9kw 11kw Applicable power 380v/50Hz (three-phase) 380v/50Hz (three-phase) 380v/50Hz (three-phase) Asked the biggest source of air pressure 5.5 kg/cm2 5m3/min largest 5.5 kg/cm2 5m3/min largest 5.5 kg/cm2 5m3/min The device weighs about 3,200 kg of about 3800 kg of about 4300 kg Dimensions 6000 1500 1700mm 6000 1800 1700mm 6000 2000 1700mm技术参数：Technical parameters型号ZHJ-1100C3ZHJ-1400C3ZHJ-1600C3原材料最大直径1400mm1400mm1400mm最大截切宽度1100mm1400mm1600mm截切长度20-1200mm20-1200mm20-1200mm定长精度0.2mm0.2mm0.2mm生产率80m/min80m/min80m/min最大堆料高度1200mm1200mm1200mm整机功率8kw9kw11kw适用电源380v/50Hz（三相）380v/50Hz（三相）380v/50Hz（三相）气压源要求最大5.5kg/cm25m3/min最大5.5kg/cm25m3/min最大5.5kg/cm25m3/min整机重量约3200kg约3800kg约4300kg外型尺寸600015001700mm600018001700mm600020001700mm- 9 -学士学位论文原创性声明本人声明，所呈交的论文是本人在导师的指导下独立完成的研究成果。除了文中特别加以标注引用的内容外，本论文不包含法律意义上已属于他人的任何形式的研究成果,也不包含本人已用于其他学位申请的论文或成果。对本文的研究作出重要贡献的个人和集体，均已在文中以明确方式表明。本人完全意识到本声明的法律后果由本人承担。作者签名： 日期：学位论文版权使用授权书本学位论文作者完全了解学校有关保留、使用学位论文的规定，同意学校保留并向国家有关部门或机构送交论文的复印件和电子版，允许论文被查阅和借阅。本人授权南昌航空大学可以将本论文的全部或部分内容编入有关数据库进行检索，可以采用影印、缩印或扫描等复制手段保存和汇编本学位论文。 作者签名： 日期：导师签名： 日期：一、选题的意义随着国内基本建设和国民经济的持续发展，我国的建设机械市场已经成为国际设备制造商关注的焦点，破碎机械行业也不例外，外资的进入，进一步加剧了市场的竞争程度，国内破碎机械企业要想在竞争的大潮中取得先机，其首要问题就是要提高现有破碎设备的质量和技术含量，尽快缩小与国外先进水平的差距，创造自己的品牌，争取市场主动。国内外破碎机械存在差距的原因很多，其中市场需求不同是造成差距的客观原因，由于国际市场上优秀的破碎设备制造商集中在欧美地区，那里大规模的基本建设阶段已过去，市场对砂石料的需求不多，且环保要求又高，势必形成砂石场高度集中以大规模生产来实现环境保护，帮所需破碎设备规格大、自动化程试想高、机动性强。满足这样的市场需求发展的破碎设备与国内产品不大一样，而我们正处于大规模的基本建设时期，各地对砂石料的需求剧增，引起投资砂石场热，遍地开花的砂石场往往规模小，只求上马快、投资少，供不应求的市场使粗制滥造、技术水平低下、耗能高、污染环境严重的产品纷纷进入，而这些设备往往只能以低价来占领市场，因此与国际上先进水平差距明显。国际上专业的立轴冲击式破碎机制造商已普遍采用陶瓷制作耐磨零件，而不仅仅是硬质合金（碳化钨）和高铬铸铁。陶瓷材料不但可耐较高的温度，而且有特别好的抗腐蚀性，因而在带有相当温度的物料高速冲击时耐磨性能良好。国内的立轴立轴冲击式破碎机目前采用硬质合金和高铬铸铁材料，质量不稳定，易腐蚀和磨损，且易被金属件击碎，由于砂石场使用的破碎设备国内外产品差距明显，故国内高端市场，如规模较大的砂石场仍是进口的设备占多数。 因而近制就是测绘国外产品，以此作为更新换代的主要手段，技术进步甚慢。目前国内的破碎机械制造商无论国有企业还是民营企业，在科技开发上的投入不足是产品差距的主观原因，既缺乏科研手段（例如几乎没有一家制造商具备岩石实险室），又缺少先进技术支撑，自主产权的开发力量十分薄弱。尽管国内外破碎设备差距很大，但纵观国外的破碎设备制造商由于本土市场日渐缩小，生产成本高，纷纷开拓本国以外的市场，而且作为传统工业在资金、人才等方面获得新的投入甚少，因此，近来年兼并重组频繁，这种局面给国内破碎机械制造商以很大的发展机遇，毕竟我国的制造成本较低，又有较好的重工业基础，通过引进国际上先进技术，产学科研投入，一定能克服技术上的差距，使我国的破碎设备产品更好的进入国内外市场。 立轴锤式破碎机在吸收国内外先进技术和综合国内外同类破碎机技术，具有破碎效率高、破碎比大、磨损少、工作平稳、能耗低、维修方便等优点，是一种较理想的节能型破碎设备。同时对主要技术参数进行优化设计研制成的新型细碎、粗磨产品，主要用于中、小型破碎水泥生料、熟料，用于建筑用砂、铁矿石、砂岩、石膏、煤矸石、块煤等其它中硬矿石的破碎。具有破碎比大、能耗少、运转平稳、结构简单、操作维修方便等特点。它不仅适用于中等硬度脆性物料（如石灰石、水泥熟料、石膏、硫铁矿石、煤块等多种物料）的破碎，还适用于建材、化工、冶金、矿山、电力、煤炭等工业部门的原料破碎系统。通过本设计，使我达到了以下几个目的：1、学会独立分析和解决工程实践中所遇到的各种问题。2、掌握独立完成工程设计的方法。3、掌握总结和撰写设计说明书的方法。4、学会通过语言表述自己的研究内容、理论、方法、结论。5、为今后综合能力的提高打下一个良好、扎实的基础。二、研究的主要内容1、总要求设计电动机下置式立轴锤式破碎机，该破碎机可以将尺寸小于200200150的脆性建筑垃圾粉碎成尺寸小于888的碎块。2、给定的条件和要求电动机下置式立轴锤式破碎机设计；采用甩锤式结构，结合可更换破碎板工作；产量为每小时6吨；3、确定总体方案分析国内外建筑垃圾破碎机发展和应用的情况，结构类型和功能特点。结合国内建筑行业的实际情况拟定建筑垃圾破碎机的总体方案，并对总体方案进行分析比较，最后确定总体方案。4、机械部分的设计（1）总体机械结构设计，绘制总装配图。（2）传动机构设计，完成从电动机到主轴的传动机构的设计和计算，绘制部分装配图。（3）工作部件设计，完成主轴、甩锤、破碎板等工作部件设计，绘制工作部件部分装配图。（4）其他辅助机构设计，完成除尘罩、进料口等钢结构部件的设计，绘制部分装配图。（5）主要零件设计，绘制主要零件的工作图。5、撰写毕业设计说明书6、外文资料翻译7、图纸要求机械结构装配图要求视图完整、符合最新国家标准，图面整洁、质量高。三、设计步骤、方法及措