人人文库网 > 图纸下载 > 毕业设计 > Ｍ3400调温器工艺及车左端面及内圆夹具设计【4张图纸】【优秀】

外文翻译--内燃机.doc

Ｍ3400调温器工艺及车左端面及内圆夹具设计【4张图纸】【优秀】

资源目录

Ｍ3400调温器工艺及车左端面及内圆夹具设计【4张图纸】【优秀】.rar

Ｍ3400调温器工艺及车左端面及内圆夹具设计说明书.doc---(点击预览)

Ｍ3400调温器工艺及车左端面及内圆夹具设计开题报告.doc---(点击预览)

车左端面及内圆夹具装配图.dwg---(点击预览)

车左端面及内圆夹具2零件图.dwg---(点击预览)

调温器座零件图.dwg---(点击预览)

调温器座毛坯图.dwg---(点击预览)

计划周记进度检查表.xls---(点击预览)

相关资料.doc

计划周记进度检查表.xls

调温器座毛坯图.dwg

调温器座零件图.dwg

车Φ38外圆夹具3零件图.dwg

车Φ38外圆夹具装配图.dwg

Ｍ3400调温器工艺及车Φ38外圆夹具设计开题报告.doc

Ｍ3400调温器工艺及车Φ38外圆夹具设计说明书.doc

摘要

零件的加工工艺编制，在机械加工中有非常重要的地位，零件工艺编制的合不合理，这直接关系到零件最终能否达到质量要求；夹具的设计也是不可缺少的一部分，它关系到能否提高其加工效率的问题，因此这两者在机械加工行业中是至关重要的环节。

　　　本次设计的主要内容包括M3400调温器工艺规程设计和系列夹具设计的两大方面。制定工艺规程设计的原始资料包括：零件图样及必须的装配图样，产品验收的质量标准，产品的年生产纲领和生产类型、毛坯图样等。制定工艺规程设计步骤如下：审查零件图样，对零件进行工艺分析，选择零件的毛坯、绘制毛坯图，工艺过程设计（包括定位基准的选择，零件表面加工方法的选择，加工顺序的安排，工序的组合），工序设计（包括机床设备及工装选择，工序间加工余量的确定，工序尺寸及公差的确定、切削用量的选择，时间定额的确定），技术经济分析，填写工艺文件。夹具设计必须满足的要求有：保证加工精度，夹具的总体方案应与年生产纲领相适应，安全、方便、减轻劳动强度，排屑顺畅，具有良好的强度、刚度和结构工艺性。夹具设计包括工件的定位，定位误差的分析与计算，夹紧机构的确定，夹具力的确定（包括方向，作用点和大小）。

关键词：工艺；夹具；加工精度；定位误差

Abstract

The part treating handicraft establishment, occupies very important position in machine work, part handicraft weaves such that this is related to ultimate being able to reach a quality requirement or not of part whether rationally or not, directly; The clamp design is also an essential part, the problem whether can improve whose treating efficiency it is related to. This both are an-important links therefore in machine work industry.

　　　The design of the main content includes M3400 thermostat process planning and design of fixture design series two aspects. Make the process planning original material including: pattern and the assembly parts must be pattern, the product quality acceptance of the standard, the product in the production program and production type, blank design, etc. For process planning design procedure is as follows: review parts design, analysis of the technology of parts, choose the blank, draw a blank parts graph, process design (including the locating datum, the selection of parts the selection of surface machining method, processing order the arrangement, the process of combination), process design (including machine tool equipment and fixtures choice, between the machining allowance process to determine the size, tolerance, process of sure, and selection of cutting parameter, time to determine the norm), technical and economic analysis, fill in process documents. Fixture design must meet the requirements for: ensure machining precision and the overall scheme of the fixture should be and years production program ADAPTS, safe, convenient, reduce labor intensity, scraps discharge smoothly, with good strength, stiffness and structure technology. Fixture design includes also the positioning, positioning error analysis and calculation, the determination of clamping institutions, fixture to determine the force (including direction, role of and size).

　　　It is the English translation of the Chinese abstract.

Key words: handicraft; clamp; machining precision; position error

摘要III

AbstractIV

目录V

1 绪论1

　　1.1 本课题研究的内容及意义1

　　1.2 国内外发展情况1

　　1.3 本课题应达到的要求2

2 零件的分析3

　　2.1 零件的作用3

　　2.2 零件的工艺分析3

3 工艺规程设计4

　　3.1 确定毛坯的制造形式4

　　3.2 定位基准的选择4

　　3.3 拟定工艺路线5

　　3.4 机械加工余量、工序尺寸及毛坯尺寸的确定7

　　3.5 确定切削用量及基本工时7

　　　3.5.1 车上端面工艺计算7

　　　3.5.2 车左端面工艺计算9

　　　3.5.3 车Φ38端面、外圆及倒角11

　　　3.5.4 铣Φ22端面工艺计算12

　　　3.5.5 钻上端面Φ8的孔14

　　　3.5.6 钻左端面Φ8的孔16

　　　3.5.7 钻Φ12的孔17

4 专用夹具设计18

　　4.1 机床夹具设计概述18

　　　4.1.1 机床夹具概述18

　　　4.1.2 机床夹具的分类18

　　　4.1.3 机床夹具的组成和功用18

　　　4.1.4 夹具总体方案设计19

　　4.2 夹具设计20

　　　4.2.1 问题的提出20

　　　4.2.2 定位方式与定位基准的选择20

　　　4.2.3 夹具机构设计20

　　　4.2.4 定位销长度的分析21

　　　4.2.5 定位误差的分析与计算22

　　　4.2.6 夹紧装置的确定26

　　　4.2.7 夹紧力的确定26

5 结论与展望28

　　5.1 结论28

　　5.2 不足之处与未来展望28

致谢29

参考文献30

附录31

　　　（1）满足零件设计的加工精度

　　　（2）零件机械加工的工艺过程卡片及各工序的工序卡片

　　　（3）主要机械加工工序的夹具总装配图及主要零件图

　　　（4）设计说明书（不少于一万字）

　　　必须有相关的计算和说明

　　　本次毕业设计做的是M3400调温器工艺规程设计和系列夹具设计。主要就是做工艺的设计及专用夹具的设计。整个过程是对四年来所学知识的总结，而且在原来的基础上融会贯通。这运用到了机械制造工艺学，机床夹具设计，金属切削机床与刀具等多门主要专业课程。在老师的指导下一次次的发现问题，解决问题，不断地提高自己，无形中锻炼了自己的独立思考、解决问题的能力。4.1 机床夹具设计概述

　　　在机械制造过程中，用来固定加工对象，使之占有正确的位置，以接受施工或检测的装置都可称之为夹具。

4.1.1 机床夹具概述

（1）工件装夹的实质

　　　在机床上加工工件前，必须首先将工件装好夹牢。工件装夹的实质，就是在机床上对工件进行定位和夹紧。装夹工件的目的，则是通过定位和夹紧而使工件在加工过程中始终保持其正确的加工位置，以保证达到该工序所规定的加工技术要求[9]。

（2）机床夹具的功能

　　　① 保证和稳定加工质量

　　　② 提高劳动率，降低生产成本。

　　　③ 可扩大机床的加工范围，做到一机多能。

　　　④ 减轻工人劳动强度，保证安全生产。

　　　⑤ 机床夹具在新产品试制中，可以起到缩短试制周期的重要作用。

（3）对于机床夹具的基本要求机床夹具作为机械加工系统的重要组成部分，其设计、制造质量直接影响机械加工系统的加工质量和工作可靠性，因此，对机床夹具有以下要求：

　　　① 应能保证工件的加工质量要求。

　　　② 应能提高加工效率。

　　　③ 有利于降低成本。

　　　④ 夹具的操作维护应安全方便。

　　　随着现代机械制造业的发展，对机床夹具设计要求也越来越高，除前述的基本要求，还应在下述各个方面予以足够重视：夹具结构的标准化、模块化、夹具制造的精密化；夹具功能的柔性化；夹具传动的高效化、自动化；夹具设计的自动化。

4.1.2 机床夹具的分类

（1）按使用范围和夹具特点分类分为通

QQ截图20131114201502.gif

调温器座零件图.gif

内容简介：: 英文原文Internal-Combustion EngineWith fuel combustion in cylinder, the fuel chemical energy into mechanical energy, to gain power engine is referred to as the internal combustion engine. Four principal types of internal-combustion engines are in general use: the Otto-cycle engine, the diesel engine, the rotary engine, and the gas turbine. For the various types of engines employing the principle of jet propulsion, see Jet Propulsion; Rocket. The Otto-cycle engine, named after its inventor, the German technician Nikolas August Otto, is the familiar gasoline engine used in automobiles and airplanes; the diesel engine, named after the French-born German engineer Rudolf Christian Karl Diesel, operates on a different principle and usually uses oil as a fuel. It is employed in electric-generating and marine-power plants, in trucks and buses, and in some automobiles. Both Otto-cycle and diesel engines are manufactured in two-stroke and four-stroke cycle models.The essential parts of Otto-cycle and diesel engines are the same. The combustion chamber consists of a cylinder, usually fixed, that is closed at one end and in which a close-fitting piston slides. The in-and-out motion of the piston varies the volume of the chamber between the inner face of the piston and the closed end of the cylinder. The outer face of the piston is attached to a crankshaft by a connecting rod. The crankshaft transforms the reciprocating motion of the piston into rotary motion. In multicylindered engines the crankshaft has one offset portion, called a crankpin, for each connecting rod, so that the power from each cylinder is applied to the crankshaft at the appropriate point in its rotation. Crankshafts have heavy flywheels and counterweights, which by their inertia minimize irregularity in the motion of the shaft. An engine may have from 1 to as many as 24 cylinders.The fuel supply system of an internal-combustion engine consists of a tank, a fuel pump, and a device for vaporizing or atomizing the liquid fuel. In Otto-cycle engines this device is either a carburetor or, more recently, a fuel-injection system. In most engines with a carburetor, vaporized fuel is conveyed to the cylinders through a branched pipe called the intake manifold and, in many engines, a similar exhaust manifold is provided to carry off the gases produced by combustion. The fuel is admitted to each cylinder and the waste gases exhausted through mechanically operated poppet valves or sleeve valves. The valves are normally held closed by the pressure of springs and are opened at the proper time during the operating cycle by cams on a rotating camshaft that is geared to the crankshaft. By the 1980s more sophisticated fuel-injection systems, also used in diesel engines, had largely replaced this traditional method of supplying the proper mix of air and fuel. In engines with fuel injection, a mechanically or electronically controlled monitoring system injects the appropriate amount of gas directly into the cylinder or inlet valve at the appropriate time. The gas vaporizes as it enters the cylinder. This system is more fuel efficient than the carburetor and produces less pollution.In all engines some means of igniting the fuel in the cylinder must be provided. For example, the ignition system of Otto-cycle engines described below consists of a source of low-voltage, direct-current electricity that is connected to the primary of a transformer called an ignition coil. The current is interrupted many times a second by an automatic switch called the timer. The pulsations of the current in the primary induce a pulsating, high-voltage current in the secondary. The high-voltage current is led to each cylinder in turn by a rotary switch called the distributor. The actual ignition device is the spark plug, an insulated conductor set in the wall or top of each cylinder. At the inner end of the spark plug is a small gap between two wires. The high-voltage current arcs across this gap, yielding the spark that ignites the fuel mixture in the cylinder. Because of the heat of combustion, all engines must be equipped with some type of cooling system. Some aircraft and automobile engines, small stationary engines, and outboard motors for boats are cooled by air. In this system the outside surfaces of the cylinder are shaped in a series of radiating fins with a large area of metal to radiate heat from the cylinder. Other engines are water-cooled and have their cylinders enclosed in an external water jacket. In automobiles, water is circulated through the jacket by means of a water pump and cooled by passing through the finned coils of a radiator. Some automobile engines are also air-cooled, and in marine engines sea water is used for cooling.Unlike steam engines and turbines, internal-combustion engines develop no torque when starting, and therefore provision must be made for turning the crankshaft so that the cycle of operation can begin. Automobile engines are normally started by means of an electric motor or starter that is geared to the crankshaft with a clutch that automatically disengages the motor after the engine has started. Small engines are sometimes started manually by turning the crankshaft with a crank or by pulling a rope wound several times around the flywheel. Methods of starting large engines include the inertia starter, which consists of a flywheel that is rotated by hand or by means of an electric motor until its kinetic energy is sufficient to turn the crankshaft, and the explosive starter, which employs the explosion of a blank cartridge to drive a turbine wheel that is coupled to the engine. The inertia and explosive starters are chiefly used to start airplane engines. The ordinary Otto-cycle engine is a four-stroke engine; that is, in a complete power cycle, its pistons make four strokes, two toward the head (closed head) of the cylinder and two away from the head. During the first stroke of the cycle, the piston moves away from the cylinder head while simultaneously the intake valve is opened. The motion of the piston during this stroke sucks a quantity of a fuel and air mixture into the combustion chamber. During the next stroke, the piston moves toward the cylinder head and compresses the fuel mixture in the combustion chamber. At the moment when the piston reaches the end of this stroke and the volume of the combustion chamber is at a minimum, the fuel mixture is ignited by the spark plug and burns, expanding and exerting a pressure on the piston, which is then driven away from the cylinder head in the third stroke. During the final stroke, the exhaust valve is opened and the piston moves toward the cylinder head, driving the exhaust gases out of the combustion chamber and leaving the cylinder ready to repeat the cycle.The efficiency of a modern Otto-cycle engine is limited by a number of factors, including losses by cooling and by friction. In general, the efficiency of such engines is determined by the compression ratio of the engine. The compression ratio (the ratio between the maximum and minimum volumes of the combustion chamber) is usually about 8 to 1 or 10 to 1 in most modern Otto-cycle engines. Higher compression ratios, up to about 15 to 1, with a resulting increase of efficiency, are possible with the use of high-octane antiknock fuels. The efficiencies of good modern Otto-cycle engines range between 20 and 25 percentin other words, only this percentage of the heat energy of the fuel is transformed into mechanical energy. Theoretically, the diesel cycle differs from the Otto cycle in that combustion takes place at constant volume rather than at constant pressure. Most diesels are also four-stroke engines but they operate differently than the four-stroke Otto-cycle engines. The first, or suction, stroke draws air, but no fuel, into the combustion chamber through an intake valve. On the second, or compression, stroke the air is compressed to a small fraction of its former volume and is heated to approximately 440C (approximately 820F) by this compression. At the end of the compression stroke, vaporized fuel is injected into the combustion chamber and burns instantly because of the high temperature of the air in the chamber. Some diesels have auxiliary electrical ignition systems to ignite the fuel when the engine starts and until it warms up. This combustion drives the piston back on the third, or power, stroke of the cycle. The fourth stroke, as in the Otto-cycle engine, is an exhaust stroke. The efficiency of the diesel engine, which is in general governed by the same factors that control the efficiency of Otto-cycle engines, is inherently greater than that of any Otto-cycle engine and in actual engines today is slightly more than 40 percent. Diesels are, in general, slow-speed engines with crankshaft speeds of 100 to 750 revolutions per minute (rpm) as compared to 2500 to 5000 rpm for typical Otto-cycle engines. Some types of diesel, however, have speeds up to 2000 rpm. Because diesels use compression ratios of 14 or more to 1, they are generally more heavily built than Otto-cycle engines, but this disadvantage is counterbalanced by their greater efficiency and the fact that they can be operated on less expensive fuel oils. By suitable design it is possible to operate an Otto-cycle or diesel as a two-stroke or two-cycle engine with a power stroke every other stroke of the piston instead of once every four strokes. The power of a two-stroke engine is usually double that of a four-stroke engine of comparable size.The general principle of the two-stroke engine is to shorten the periods in which fuel is introduced to the combustion chamber and in which the spent gases are exhausted to a small fraction of the duration of a stroke instead of allowing each of these operations to occupy a full stroke. In the simplest type of two-stroke engine, the poppet valves are replaced by sleeve valves or ports (openings in the cylinder wall that are uncovered by the piston at the end of its outward travel). In the two-stroke cycle, the fuel mixture or air is introduced through the intake port when the piston is fully withdrawn from the cylinder. The compression stroke follows, and the charge is ignited when the piston reaches the end of this stroke. The piston then moves outward on the power stroke, uncovering the exhaust port and permitting the gases to escape from the combustion chamber. In the 1950s the German engineer Felix Winkle developed an internal-combustion engine of a radically new design, in which the piston and cylinder were replaced by a three-cornered rotor turning in a roughly oval chamber. The fuel-air mixture is drawn in through an intake port and trapped between one face of the turning rotor and the wall of the oval chamber. The turning of the rotor compresses the mixture, which is ignited by a spark plug. The exhaust gases are then expelled through an exhaust port through the action of the turning rotor. The cycle takes place alternately at each face of the rotor, giving three power strokes for each turn of the rotor. Because of the Winkle engines compact size and consequent lesser weight as compared with the piston engine, it appeared to be an important option for automobiles. In addition, its mechanical simplicity provided low manufacturing costs, its cooling requirements were low and its low center of gravity made it safer to drive. A line of Winkle-engine cars was produced in Japan in the early 1970s, and several United States automobile manufacturers researched the idea as well. However, production of the Winkle engine was discontinued as a result of its poor fuel economy and its high pollutant emissions. Mazda, a Japanese car manufacturer, has continued to design and innovate the rotary engine, improving performance and fuel efficiency.A modification of the conventional spark-ignition piston engine, the stratified charge engine is designed to reduce emissions without the need for an exhaust-gas recirculation system or catalytic converter. Its key feature is a dual combustion chamber for each cylinder, with a prechamber that receives a rich fuel-air mixture while the main chamber is charged with a very lean mixture. The spark ignites the rich mixture that in turn ignites the lean main mixture. The resulting peak temperature is low enough to inhibit the formation of nitrogen oxides, and the mean temperature is sufficiently high to limit emissions of carbon monoxide and hydrocarbon.内燃机通过燃料在气缸中燃烧，使燃油的化学能转化为机械能，从而获得动力的发动机都称为内燃机。最常见的内燃机有四种：奥托循环式发动机、柴油机、转子发动机和燃气机。根据这四种发动机的优点，把它们应用于不同的工况。奥托循环式发动机，是根据其发明者，德国机械师尼古拉斯.奥古斯特.奥托的名字来命名的。是飞机上很常见的一种发动机；而柴油机是由法籍德国工程师Rudolf Christian Karl Diesel命名的。它是一种以柴油作为燃料的先进的发动机。普遍用于电子控机械、战斗机、公共汽车、货车以及一些小车上。奥托式发动机和柴油机的工作方式都是二冲程或者四冲程。奥托式发动机和柴油机的基本构造都是一样的。压缩燃烧室是由一个一端是缸盖另一端是活塞两者之间的空间所形成。活塞的上下运动使得气缸与活塞间的空间发生大小变化，从而改变压缩空间的大小。活塞与曲轴之间通过连杆相互连接。曲轴将活塞的运动转化成旋转式运动。多气缸式发动机的曲轴，在每一个气缸处都会多一个称为曲拐的结构部分。这样每个气缸的动力才能很好的传递给曲轴，使曲轴的转动平稳。曲轴上接有飞轮并有平衡块。这样能够使曲轴运动的惯性最小化，达到平衡的目的。不同的发动机会有一个到二十四个不等的气缸。内燃机的燃料供给系统由油箱、油泵、和分油管以及使液体燃料雾化的机构组成。在奥托式发动机中，并不是靠化油器来进行燃油雾化的，而是利用燃油的直接喷入，一直到现在都是如此。在大多数发动机上，燃料都是通过化油器雾化后通过压气机进入进气管道。在部分发动机的排气系统中，也会用到类似的装置来通过利用废气的能量对进气充量进行压缩。燃料平均分配给各个汽缸，而废气则通过排气门排出。进排气门的开闭都是通过凸轮轴的转动从而牵动气门弹簧作用到挺杆，在正确的时间是气门开闭。在上世纪80年代，缸内直喷技术开始用于内燃机领域，从很大程度上代替了传统的燃油与空气相混合的技术。在有直喷装置的发动机上，燃料会通过喷射系统在正确的时刻喷入汽缸或者进气管。这样燃料就会在汽缸里混合，这比化油器混合更充分，污染更小。所有的发动机上，火花塞的位置都必须适宜。比如奥托式发动机的点火系统包括低压电源，即具有变压性质的初级线圈，从而导出直流电。电流会被一个机械式的定时调节器在一秒钟内方向发生多次变化。初级线圈中电流的扰动会产生脉冲，从而会在次级线圈中产生高压电流。这个高压电流会被分电器分配到各个汽缸间，一个安装在汽缸顶部被叫做火花塞的零件。在火花塞末端的两极间有一个间隙，高压电流会击穿这个点火间隙，从而点燃汽缸中的混合气体。由于燃烧室的温度太高，所有的发动机都必须有相应的冷却系统。一些飞机、汽车、和船只上的舷外发动机采用风冷。这些采用风冷的发动机都必须有很多散热片，有较大的散热面积，从而可以很好的带走汽缸的热量。除此之外的还有水冷系统，它是在发动机的汽缸中设有水套来达到冷却的目的。在汽车上，冷却液借助水泵的压力在水套中流动，带走热量。还有一些汽车是利用风冷，海上船只则是用海水作为冷却的介质。与蒸汽机和涡轮机不同，内燃机在发动时并不会产生转矩，并且扭矩的输出必须要靠曲轴的转动才行。汽车发动机的启动要靠一个与曲轴箱啮合的摩擦片，通过摩擦片的分离才能向外输出力矩。小型的发动机有时需要手动的进行多次使离合器的松脱才能发动。有时候在大型发动机上，会有惯性启动装置，或者是借助手工输入力矩直到驱动能量能使曲轴转动。一边带动增压器工作，来增加发动机的功率。一般，惯性启动装置和爆炸性质的装置都是在飞机上采用的。普通的奥托式发动机都是四冲程，也就是说，每一个工作循环中，活塞会有四个行程，两个离缸盖最近，另外两个离缸盖距离最远。在第一个行程时，活塞远离缸盖，同时进气门打开。活塞在这个过程中的运

温馨提示:
1: 本站所有资源如无特殊说明，都需要本地电脑安装OFFICE2007和PDF阅读器。图纸软件为CAD,CAXA,PROE,UG,SolidWorks等.压缩文件请下载最新的WinRAR软件解压。
2: 本站的文档不包含任何第三方提供的附件图纸等，如果需要附件，请联系上传者。文件的所有权益归上传用户所有。
3.本站RAR压缩包中若带图纸，网页内容里面会有图纸预览，若没有图纸预览就没有图纸。
4. 未经权益所有人同意不得将文件中的内容挪作商业或盈利用途。
5. 人人文库网仅提供信息存储空间，仅对用户上传内容的表现方式做保护处理，对用户上传分享的文档内容本身不做任何修改或编辑，并不能对任何下载内容负责。
6. 下载文件中如有侵权或不适当内容，请与我们联系，我们立即纠正。
7. 本站不保证下载资源的准确性、安全性和完整性, 同时也不承担用户因使用这些下载资源对自己和他人造成任何形式的伤害或损失。

人人文库网所有资源均是用户自行上传分享，仅供网友学习交流，未经上传用户书面授权，请勿作他用。