福特汽车FPDS系统介绍(1).ppt

1,FPDSWhatisFPDS?ThevisionoftheFordProductDevelopmentSystemistodocumenttheprocesstasksanddeliverablesnecessarytodevelopandlaunchavehicle.Teameventsandmilestonesaredefinedtocommunicateprogressatvariouspointsthroughouttheproductdevelopmentprocess.Eachprocesstaskisrelatedtoatleastonedeliverableandaprocessdescriptionsheet.Currently,thereareatotalof1058tasksand1249deliverablesinFPDS.TheprocesstasksanddeliverablesarelogicallylinkedtocreategenericMSProjectworkplantemplatesforlarge(S3-S6)andsmallscale(S1-S2)programs.FPDSisutilizedbythefollowingbrands:Ford,Lincoln,Mercury,Jaguar,andLandRover.MazdaandVolvoeachutilizeauniquedevelopmentprocess.,2,GeneralizedProcessFlow(forreferenceonly),KO,PS1/2,SI,SC,PH,PA,PR,CC,LR,LS,J1,ST,CP,VehicleProgramtimingPlan,MarketResearch(Qual.),MarketResearch(Quantitative),Mgmt.&Cust.Drive,ManagementDrive,SupplierSourcingProcess,TargetAgreements,P-AuthorityRelease,FunctionalTargetsDevelopment,PreliminaryEng.Sign-off,FinalEng.Sign-off,FMEA/DVP&RCreation,Verification,Confirmation,100%PSW,Manuf.Strategy,ManufacturingPlan&Design(ToolsandEquipment)Development,ProductionLaunchDev.,AppearanceConcepts,Theme(s)Dev.,SingleTheme,SurfaceDev.&Release,PackageConcepts,DevelopVehiclePackage&3DDesigns,CPPrototypePhase,AP0&AP1PrototypePhase,AP2PrototypePhase,AP3PrototypePhase,Pre-Prod.Builds,ConfirmPkg.,P/TCommodityDesign,P/TProgramSpecificDesign,Powertrain(P/T)Calibration,P/TCertification,DEFINE,DESIGN,VERIFY,LAUNCH,Component,Sub-systemLevel,SystemLevel,VehicleLevel,TargetCascade,DesignVerification,3,GenericFPDSTiming&Scaleability,KO,PS1/2,SI,SC,PH,LR,PA,PR,CC,LS,J1,ST,CP,Notes,Milestone(ReviewedbyseniorManagement),TeamEvent,4,Kick-Off(TheBeginningofProgramSpecificWork)Program“BlackBook”thatcontainsstrategy/customerinformation,businessassumptions,technicalrequirements/targets,andimplementationinformationcompiledandsigned-offProgramsummary(onepager)reviewedandapprovedinanexecutive-levelmeeting,5,Pre#1(Mission/Vision&TargetCustomersDefined)AdequacyofpreresourcesverifiedandprogramstaffingplanupdatedInitialmission,vision,programscope(markets)andprimarybrandsdefinedProgramAttributeLeadershipStrategy(PALS)definedPreliminarymanufacturing,assembly,reusability,andmodularitystrategiesdefinedPrelim.brandprofiler,mkt.researchplan,andcustomerexperienceresearchcompletedCustomer,corporate,andregulatoryrequirementsdefinedBenchmarkandFordcomparatorvehiclesidentified,6,Pre#2(TargetRangesAssessed)AdequacyofpostresourcesverifiedandprogramstaffingplanupdatedInitialstrategiesdevelopedandpreliminarytargetrangesforvehicleattributesassessedPotentialvehiclealternativesandassumptionsdefinedVehicleassemblyplantlocationconfirmedandVOcostanalysiscompletedSourcingworkplancompleted&sourcingcouncilapprovaltoconductmake/buystudies,7,StrategicIntent(InitialProgramDirectionEstablished)AdequacyofpostresourcesverifiedandprogramstaffingplanupdatedVehicleDesignSpecifications(VDS),patiblevehicletargetranges,completedProgramtechnologyapplicationreportcompletedFinalProductvisionandprogrammissionstatementsconfirmedPreliminaryVehicleProgramtimingPlan(VPP)establishedStrategiessuchasproduct,market,manufacturing,assembly,supply,design,service,quality/reliability,craftsmanshipandreusabilityconfirmedImplementationreadinessforvehicle-architecturetechnologiesachieved,8,StrategicConfirmation(TeamConfirmsStrategy/Viability)AdequacyofpostresourcesverifiedandstaffingissuesresolvedPMT/PATworkplansforcurrentandfuturemilestonesupdatedAffordablebusinessstructureupdatedtoreflectcompatibletargets&assumptionsVehicleDesignSpec.(VDS),includingcompatiblevehiclepointtargetscompletedSubsystem(level1)targetagreementssignedCampaignpreventionawarenesssessionscompletedManufacturingandassemblylocationforeachderivativeconfirmedImplementationReadiness(IR)fornewpowertraintechnologysigned-offVehicle/system/subsystem(level1)targetscommittedPowertrainline-upselectedandpowertrainpackageenvelopecompletedAllsupplierssourcedandpartofteamInitialAttributePrototype(AP)planiscompletedandVPPtimingplansigned-off,9,Proportionspeopleandcargopackagefrozen,10,ProgramApproval(AllTargetsBecomeObjectives)AdequacyofpostresourcesverifiedandstaffingissuesresolvedPMT/PATworkplansforcurrentandfuturemilestonesupdatedAffordablebusinessstructuretoreflectcompatibleobjectives&assumptionsupdatedMarketingstrategydocument(includingcommittedrevenue/volume)deliveredManufacturingandassemblyplan(includesfacilitiesandtoolinginv.)approvedSingleappearancethemeforfinaldevelopmentselectedReliabilityandrobustnessdemonstrationplanforprioritysystemscompletedComponent(&end-item)DesignSpecifications(CDS)compatiblewithprogramobjectivesEnd-item/componenttargetagreementssignedProgramtechnologyapplicationreportcompletedProgramspecificFMEAscompletedSub-systemLevel2&end-item/componentDesignVerificationPlans(DVPs)completedFinalPrototypePlanforAP2,AP3,&CPprototypevehiclebuildscompletedProgramPartsList(PPL),includingserviceparts,completedAlltargets(I.e.function,cost,etc.)becomeobjectivesandarecompatible,11,(ST)SurfaceTransfer(Interior/ExteriorSurfaceProvided)Adequacyofpost(ST)resourcesverifiedandstaffingissuesresolvedDesignManufacturingandAssemblyReadiness(DMAR)compatibilitycompleted:Interior/ExteriorClassIAsurfacestransferredtoeng./manuf.(+/-0.5mm)AllhardpointsfrozenCampaignprevention”DeepDive”Review(ofengineeringdisciplines)completedPowertraindesign(includingP/Tcontrolsystemstrategy)completed,12,ProductReadiness(DesignsReadyforCPBuilds)AdequacyofpostresourcesverifiedandstaffingissuesresolvedPackagecompatibility(interference,service,assembly,occupant/cargo)issuesresolvedAnalyticalsign-offofvehicleperformanceversusrequirementsandspecificationsManagementdrive&analyticalevaluationofattributeperformancevs.objectivescompletedLastClassIsurfaceformajorformedpartsverified/releasedAll3-dimensionaldataiscompletedFinallaunchplanisconfirmedandissued,13,(CP)ConfirmationPrototype(FirstCPVehicleAvailable)Adequacyofpost(CP)resourcesverifiedandstaffingissuesresolvedProcessFMEAforallormodifiedprocesses/toolscompletedFirstCPvehicle(availablefordeliver)completedFinalEngineeringRelease(allenditems/componentsreleasedat“P”(production)authorityby17MBJ1ForS5ProgramCampaignprevention“freshEyes”completed(12.5MBJ1forS5program),14,ChangeCut-off(CommitmenttoJob#1Timing)AdequacyofpostresourcesverifiedandstaffingissuesresolvedReliability&robustnessforprioritysystems(includingcampaignableitems)demonstratedCampaignpreventionverification“DeepDive”review(engineeringdisciplines)completedCPconfirmationtestsanalyzedDesignFMEAdocuments,insupportofpreliminaryengineeringsign-off,updatedPreliminaryEngineeringSignoffcompletedInitialCPdurabilitytestingandinitialsetofroadtestscompletedKnownchangesfromCPcontainablefor1PPDesignisatJob#1level-nofurtherdesignchangesexcept”NoBuilds”EngineeringconfidencethatobjectiveswillbemetandassessedManagementdrivecompletedGraining/FinalColorsapprovedSuppliercommitmenttosupport1PPwithPSWpartsProductionlevelP/TcalibrationavailableCPpostdurability”FreshEyes”reviewcompleted,15,LaunchReadiness(EngineeringSign-OffComplete)AdequacyofpostresourcesverifiedandstaffingissuesresolvedProductionbuild(1PP)readinessassessmentcompleted100%PSWpartsavailablefor1PPFinalEngineeringSignoffincluding:Functionalobjectivessatisfiedandfinalroadtestscompleted100%CPdurabilitytestingcompletedDesignCertificationbasedonCPlab/rigcertification/homologationtestresultsR