威德福可回收+永久封隔器.doc

威德福公司简介威德福是国际石油工业领域著名的设备制造企业和工程服务承包商，公司的历史已超过55年，总部设在美国休斯敦。威德福的业务包括三大板块，钻井和井下干涉作业、完井系统和人工举升系统，目前在约100个国家设有440个作业点。威德福是世界上最大的完井公司之一，在北美、南美、欧洲和亚洲设有15个完井工具制造厂，在休斯敦和aberdeen设有两个完井系统研发、试验和培训中心。威德福有完备的质量保证体系，严格按照API的相关标准进行生产，在行业内享有良好的声誉。威德福拥有完整的井下完井系统产品线，遍及全球的业务网络，有世界各地的成熟经验，可以为你的井下完井工程提供最佳解决方案。About WeatherfordWeatherford International Ltd. Is a famous manufacturer and engineering contractor in the world oil and gas market, the company has been in business for more than 55 years with its home office located in Houston, USA. Weatherford operates out of 440 locations in approximately 100 countries, and markets its technologies and services through three divisions: Drilling & Intervention, Completion Systems and Artificial Lift Systems.Weatherford is one of the largest completion companies in the world, and has 15 manufacturing facilities located is North America, South America, Europe and Asia and two R&D, testing and training centers in Houston and Aberdeen, UK. Weatherford has a perfect quality assurance system and strictly manufactures in accordance with the related API standards, enjoying excellent reputation in the industry with its quality products.With its complete product line of downhole completion system, global business network and ripe experience around the world, Weatherford is capable to provide the best solutions to your completion engineering. 安全阀Optimax系列油管可回收式地面控制井下安全阀W(E)-5 型Optimax系列油管可回收式地面控制井下安全阀（TRSCSSV）是威德福进入安全阀市场的入门产品。应用最新的技术和设计理念使这一产品结构最简单，操作达到最大的可靠性。Optimax系列W(E)-5型油管可回收式安全阀是一种杆式活塞、活瓣型安全阀，额定工作压力为5,000psi，下入深度有1,000英尺和2,000英尺两种，有自平衡式活瓣机构供选择。特点： API Q1和API 14A质量程序确保设计和制造的完善性 压力密封和可能的漏失点的数量达到最少 保持安全阀的简单结构，便于锁定打开或控制管线的连通 外筒连接采用金属与金属之间的高级扣型是工具的一个标准特点 非弹性动密封 非弹性活瓣软座作为金属与金属一级阀座的一种支撑 经过现场检验的活瓣上下自平衡结构 控制管线连通工具和锁定打开工具用钢丝下入、操作和回收优点： 设计、材料、制造、组装和试验记录的保存保证与工业标准相一致 优化设计使可靠性最大，潜在的漏失点最少。工具的液压控制系统只有两个可能的漏失点在行业中是最少的。 没有套筒、堵塞器或任何其它机构会意外动作并导致控制管线提前连通。 外筒采用高级扣型是工具的标准特点，使工具达到最大的可靠性。 工具不使用弹性密封，避免了流体相容和爆炸泄压问题的发生。 坚固的、经过现场检验的自平衡机构使操作非常简便。 设计的附属工具采用钢丝进行操作，避免复杂的作业需求。应用范围：Optimax系列安全阀设计用于生产井或注入井中的液体或气体环境，它是完井管柱的一个组成部分，通过液压控制管线进行控制，控制管线加压使安全阀保持在打开状态，压力释放后安全阀关闭。如果发生井喷，这种工具在人为控制下能可靠关闭，可有效地保护人员、财产和环境的安全。万一安全阀发生故障，可以用锁定打开工具和控制管线连通工具将安全阀改装成可下入一个插入式钢丝安全阀，减少生产的停顿。Optimax 系列油管携带井下安全阀W(E)-5 型功能参数设计参数型号W(E)-5尺寸2-3/8”2-7/8”3-1/2”4-1/2”最大外径3.625”4.600”5.160”6.920”总长度61”57”66”71”标准密封通径 (最小内径)1.875”2.313”2.813”3.813”外筒扣型3.500 &2.375 WFT高级扣型4.250” &2.875” WFT高级扣型4.687 &3.500 WFT高级扣型5.687 &4.500 WFT高级扣型工作压力5,000 psi试验压力7,500 psi工作筒槽形Petroline QN 是标准工作筒槽形, 如用户要求可提供其它生产厂商的工作筒槽形 控制管线扣型工业标准金属密封压紧接头，用于 ” 控制管线额定工作温度30 - 300F无故障下入深度1,000 英尺2,000 英尺操作压力1,500 psi 全开2,000psi全开500 psi 全关1,000psi全关这是计算得到的操作压力平衡特点(E)型安全阀有可靠的活瓣上下平衡技术动密封系统专门设计的非弹性密封组在 300 F 10,000 psi 气压差条件下进行过验证试验活瓣软密封专门设计的填充塑料材料，提供可靠的低压密封在 300 F 10, 000 psi 气压差条件下进行过验证试验.标准金属材料9 铬 1 钼或至少13% 的铬，至少80,000 psi 的屈服强度，这是所有外筒及大部分内部件的标准材料。活瓣座材质是Inconel 718 , 活瓣材质是Inconel 925, 动力弹簧的材质是Inconel X-750 或 MP 35 N, 活塞杆、活瓣销及扭力弹簧的材质是MP 35 N。 所有材料都按照 NACE MR 01 75 标准进行了热处理辅助工具锁定打开工具控制管线连通工具插入式钢丝安全阀与油管的连接扣型按用户要求提供设计和制造执行标准API Q1 & API 14A 防腐等级3S2Optimax Series Tubing Retrievable Surface Controlled Subsurface Safety ValveModel W(E)-5The Optimax Series Tubing Retrievable Surface Controlled Subsurface Safety Valve (TRSCSSV) is Weatherfords entry into the Safety Valve market. Utilising the latest technology and design philosophy, this product is designed to maximise simplicity and reliability of operation. The Optimax Series Model W(E)-5 Tubing Retrievable Safety Valve is a Rod Piston, Flapper Type Safety Valve, with a 5,000 psi Working Pressure rating, 1,000ft and 2,000 ft Setting Depth configurations and is available with an optional Self Equalising Flapper mechanism.Features: API Q1 and API 14A Quality programmes ensure design and manufacturing integrity Number of Pressure Seals / potential leak paths minimized No Complexity added to the Safety Valve to facilitate Lockout or Control Line Communication Metal to metal Premium Thread Housing Connections as a standard feature Non-elastomeric Dynamic Seal System Non-elastomeric flapper soft seat to back up metal to metal primary seat Field-proven Through the Flapper self-equalizing mechanism The Control Line Communication and Lockout Tools are designed to be Slickline deployed,actuated and retrievedBenefits Design, material, manufacturing, assembly and test documentation retention ensuresconformance to industry standards Optimised design for maximised reliability, potential leak paths minimised. Our HydraulicControl System has only 2 potential leak paths the industry minimum There are no sleeves, plugs or any other mechanisms which can be inadvertently actuated,resulting in premature control line communication Premium housing connections as a standard feature optimises reliability No elastomeric seals are used, avoiding fluid compatibility and explosive decompression problems Robust, field proven Self-Equalising option provides for simple operation Accessory Tools have been designed to utilise Slickline deployment, avoiding complexoperational requirementsApplicationsThe Optimax Series Safety Valve is designed to operate in fluid and gas environments in both production or injection applications. An integral part of the completion string, it is controlled via a hydraulic control line. Application of control line pressure maintains the Safety Valve in the open position, but when pressure is bled off the safety valve closes. In the event of uncontrolled flow, this failsafe closure on command protects property, personnel & the environment. In the event of malfunction, deployment of Lockout and Control Line Communication Tools adapt the valve to accept a Wireline Optimax Series TRSCSSVModel W(E)-5Functional SpecificationsDesign SpecificationModel DesignationW(E)-5Size* 2-3/8”2-7/8”* 3-1/2”* 4-1/2”Maximum O.D.3.625”4.600”5.160”6.920”Overall Length61”57”66”71”Standard Seal Bore (min)1.875”2.313”2.813”3.813”Housing Threads Threads3.500 &2.375 WFTPremiumThread4.250” &2.875” WFTPremiumThread4.687 &3.500 WFTPremiumThread5.687 &4.500 WFTPremiumThreadWorking Pressure5,000 psiTest Pressure7,500 psiNipple ProfilePetroline QN Profile as standard, other manufacturersprofiles available upon requestControl Line ConnectionIndustry Standard Metal Seal Compression Fitting for ” Control LineRated Working Temperature30 - 300FFailsafe Setting Depth1,000ft2,000ftOperating Pressures1,500 psi Full Open2,000psiFull OpenFull Close500 psi Full Close1,000psiThese are estimated Operating Pressures, subject to verificationEqualising FeatureAvailable on (E) versions of these Safety Valves Dynamic Seal SystemProprietary design non-elastomeric seal stack, verified in tests to10,000 psi gas differential pressure at 300 FFlapper Soft SealProprietary design of filled plastic material to provide a reliablelow pressure seal, verified in tests to 10,000 psi gas differentialpressure at 300 F.Standard Metallic Materials9 Chrome 1 Moly or 13% Minimum Chrome 80,000 psi minimumyield as standard material for all housings and most internal components.Inconel 718 Seat material, Inconel 925 Flapper, Inconel X-750 orMP 35 N Power Spring, MP 35 N Piston Rod, Flapper Pin, & TorsionSpring. All Materials heat treated in accordance with NACE MR 01 75Accessory toolsLockout ToolControl Line Communication ToolWireline Insert Safety ValveTubing Thread ConnectionAs RequestedDesign & Manufacturing ComplianceAPI Q1 & API 14AClass of Service3S2Optimax系列油管可回收式地面控制井下安全阀WP(E)-5, WP(E)-10型Optimax系列油管可回收式地面控制井下安全阀（TRSCSSV）是威德福进入安全阀市场的入门产品。应用最新的技术和设计理念使这一产品结构最简单，操作达到最大的可靠性。Optimax系列WP(E)-5和WP(E)-10型油管可回收式安全阀是一种杆式活塞、活瓣型安全阀，额定工作压力为5,000psi或10,000psi，下入深度有1,000英尺和2,000英尺两种，有自平衡式活瓣机构供选择。这种型号的安全阀有一个高级活塞机构，活塞机构内装有全开和全关活塞止动密封。特点： API Q1和API 14A质量程序确保设计和制造的完善性 压力密封和可能的漏失点的数量达到最少，工具的液压控制系统只有两个可能的漏失点在行业中是最少的。 保持安全阀的简单结构，便于锁定打开或控制管线的连通 外筒连接采用金属与金属之间的高级扣型是工具的一个标准特点 非弹性动密封系统再配金属和塑料杆式活塞止动密封。 非弹性活瓣软座作为金属与金属一级阀座的一种支撑 经过现场检验的活瓣上下自平衡机构 控制管线连通工具和锁定打开工具用钢丝下入、操作和回收优点： 设计、材料、制造、组装和试验记录的保存保证与工业标准相一致 优化设计使可靠性最大，潜在的漏失点最少。 没有套筒、堵塞器或任何其它机构会意外动作并导致控制管线提前连通。 外筒采用高级扣型是工具的标准特点，使工具达到最大的可靠性。 工具不使用弹性密封，避免了流体相容和爆炸泄压问题的发生。 坚固的、经过现场检验的自平衡机构使操作非常简便。 设计的附属工具采用钢丝进行操作，避免复杂的作业需求。应用范围：Optimax系列安全阀设计用于生产井或注入井中的液体或气体环境，WP(E)-5和WP(E)-10型安全阀有一个高级活塞机构，可用于需求量较大的天然气或高压作业。安全阀是完井管柱的一个组成部分，通过液压控制管线进行控制，控制管线加压使安全阀保持在打开状态，压力释放后安全阀关闭。如果发生井喷，这种工具在人为控制下能可靠关闭，可有效地保护人员、财产和环境的安全。万一安全阀发生故障，可以用锁定打开工具和控制管线连通工具将安全阀改装成可下入一个插入式钢丝安全阀，减少生产的停顿。Optimax 系列油管携带井下安全阀WP(E)-5型和 WP(E)-10型功能参数设计参数型号WP(E)-5WP(E)-10尺寸2-3/8”2-7/8”3-1/2”4-1/2”2-7/8”最大外径3.625”4.600”5.160”6.920”5.100总长度61”57”66”71”57标准密封通径 (最小内径)1.875”2.312”2.813”3.812”2.313外筒扣型3.500 &2.375 WFT高级扣型4.250” &2.875” WFT高级扣型4.687 &3.500 WFT高级扣型5.687 &4.500 WFT高级扣型4.250 &2.875 WFT高级扣型工作压力5,000 psi10,000 psi试验压力7,500 psi15,000 psi工作筒槽形Petroline QN 是标准工作筒槽形, 如用户要求可提供其它生产的厂商的工作筒槽形控制管线扣型工业标准金属密封压紧接头，用于” 控制管线额定工作温度30 - 300F无故障下入深度1,000ft2,000ft操作压力1,500 psi 全开2,000psi全开全开全关1,000psi500 psi 全关1000psi全关这是计算得到的操作压力平衡特点(E) 型安全阀有可靠的活瓣上下平衡技术动密封系统专门设计的弹性密封组，在300 F 10, 000 psi 气压差条件下进行过验证试验活瓣软密封专门设计的填充塑料材料，提供可靠的低压密封，在 300 F 10, 000 psi 气压差条件下进行过验证试验.标准金属材料9 铬 1 钼 or 至少13% 的铬，至少 80,000 psi 的屈服强度，这是所有外筒及及大部分内部件的标准材料。活瓣座材质是Inconel 718, 活瓣材质是Inconel 925, 动力弹簧的材质是Inconel X-750 或 MP 35 N , 活塞杆、活瓣销及扭力弹簧的材质是MP 35 N。. 所有材料都按照 NACE MR 01 75 标准进行了热处理辅助工具锁定打开工具控制管线连通工具插入式钢丝安全阀与油管的连接扣型按用户要求提供设计和制造执行标准API Q1 & API 14A防腐等级3S2Optimax Series Tubing Retrievable SurfaceControlled Subsurface Safety ValveModel WP(E)-5, WP(E)-10The Optimax Series Tubing Retrievable Surface Controlled Subsurface Safety Valve (TRSCSSV) is Weatherfords entry into the Safety Valve market. Utilising the latest technology and design philosophy, this product is designed to maximise simplicity and reliability of operation. The Optimax Series Model WP(E)-5 and WP(E)-10 Tubing Retrievable Safety Valve is a Rod Piston, Flapper Type Safety Valve, with a 5,000 psi or 10,000 psi Working Pressure rating, 1,000ft and 2,000 ft Setting Depth configurations and is available with an optional Self Equalising Flapper mechanism. This model contains a Premium Piston Mechanism, which incorporates Full Open and Full Closed Piston Stop Seals. Features：API Q1 and API 14A Quality programmes ensure design and manufacturing integrity Number of Pressure Seals / potential leak paths minimised. Our Hydraulic Control System has only 2 potential leak paths the industry minimum No Complexity added to the Safety Valve to facilitate Lockout or Control Line Communication Metal to metal Premium Thread Housing Connections as a standard feature Non-elastomeric Dynamic Seal System with metal and plastic Rod Piston Stop Seals Non-elastomeric flapper soft seat to back up metal to metal primary seat Field-proven Through the Flapper self-equalizing mechanism. The Control Line Communication and Lockout Tools are designed to be Slickline deployed, actuated and retrieved Design, material, manufacturing, assembly and test documentation retention ensures conformance to industry standards. Optimised design for maximised reliability. Potential leak paths minimized There are no sleeves, plugs or any other mechanisms which can be inadvertently actuated, resulting in premature control line communication Premium housing connections as a standard feature optimises reliability.No elastomeric seals are used, avoiding fluid compatibility and explosive decompression problems avoiding complex operationalrequirements.Applications：The Optimax Series Safety Valve is designed to operate in fluid and gas environments in both production or injection applications. The Model WPE-5 & WPE-10 contains the Premium Piston Mechanism for the more demanding Gas or High Pressure applications. An integral part of the completion string, it is controlled via a hydraulic control line. Application of control line pressure maintains the Safety Valve in the open position, but when pressure is bled off the safety valve closes. In the event of uncontrolled flow, this failsafe closure on command protects property, personnel & the environment. In the event of malfunction, deployment of Lockout and Control Line Communication Tools adapt the valve to accept a Wireline Insert Safety Valve, minimising disruption to production operations.Functional SpecificationsDesign SpecificationModel DesignationWP(E)-5WP(E)-10Size2-3/8”2-7/8”3-1/2”4-1/2”2-7/8”Maximum O.D.3.625”4.600”5.160”6.920”5.100Overall Length61”57”66”71”57Standard Seal Bore (min)1.875”2.312”2.813”3.812”2.313Housing Threads3.500 &2.375 WFTPremiumThread4.250” &2.875” WFTPremiumThread4.687 &3.500 WFTPremiumThread5.687 &4.500 WFTPremiumThread4.250 &2.875 WFTPremiumThreadWorking Pressure5,000 psi10,000 psiTest Pressure7,500 psi15,000 psiNipple ProfilePetroline QN Profile as standard, other manufacturersprofiles available upon requestControl Line ConnectionIndustry Standard Metal Seal Compression Fitting for ” Control LineRated Working Temperature30 - 300FFailsafe Setting Depth1,000ft2,000ftOperating Pressures1,500 psi Full Open2,000psiFull Open500 psi Full Close1,000psi Full CloseThese are estimated Operating Pressures, subject to verificationEqualising FeatureAvailable on (E) versions of these Safety Valves our reliableThrough the Flapper Equalising Technology is licensed fromBaker Oil ToolsDynamic Seal SystemProprietary design non-elastomeric seal stack, verified in tests to10,000 psi gas differential pressure at 300 FFlapper Soft SealProprietary design of filled plastic material to provide a reliablelow pressure seal, verified in tests to 10,000 psi gas differentialpressure at 300 F.Standard Metallic Materials9 Chrome 1 Moly or 13% Minimum Chrome 80,000 psi minimumyield as standard material for all housings and most internal components.Inconel 718 Seat material, Inconel 925 Flapper, Inconel X-750 orMP 35 N Power Spring, MP 35 N Piston Rod, Flapper Pin, & TorsionSpring. All Materials heat treated in accordance with NACE MR 01 75Accessory toolsLockout ToolControl Line Communication ToolWireline Insert Safety ValveTubing Thread ConnectionAs RequestedDesign & Manufacturing ComplianceAPI Q1 & API 14AClass of Service3S2Optimax Series TRSCSSV Model WP(E)-5 & WP(E)-10UltraPak 永久式插管封隔器威德福UltraPak 永久式插管封隔器是一种高强度、高性能永久式封隔器，此封隔器是为直井到大斜度井中的单层或多层完井中的高压差而设计的。UltraPak永久式插管封隔器经过了整体工程设计并通过了ISO 14310严格的测试要求。 威德福生产封隔器并在全世界进行作业已经有40多年的历史。因此，我们的封隔器和附属工具在广泛的操作条件下具有可靠、一致的性能。特点l 按ISO14310标准进行全静态试验l 在Q125套管中按API最高指标进行试验l 心轴的屈服强度达到80，000psi，适用于硫化氢环境l 有适用于恶劣环境的材质供选择l 高强度的整圈卡瓦l 有适用于恶劣环境的橡胶材料供选择l优点：l 在斜井中顶部凹形便于插管的插入l 可提供全套完井附属工具l 有电缆或液压的坐封方式供选择应用范围：l 高压生产或测试l 用锚定或不固定的油管柱进行压裂酸化作业l 用这种封隔器作为桥塞对下部层位进行封堵l 不解封封隔器就可以起出油管48技术参数套管封隔器外径英寸/毫米重量磅/英尺最小内径英寸/毫米最大内径英寸/毫米通径英寸/毫米最大外径英寸/毫米基本部件号41/2114.311.6-13.53.85397.874.069103.352.68868.283.75095.2517336915.1-16.63.66993.193.90499.162.39060.711.98050.2916686351/2139.720-234.578116.284.868123.652.68868.284.440112.781672303.00076.204.440112.7816705814-174.778121.364.950125.732.68868.284.600116.841688033.00076.204.600116.841685087177.835-385.801147.356.123155.524.000101.605.710145.0374289132-355.892149.666.208157.684.000101.605.794147.1729013823-325.990152.156.466164.243.25082.555.875149.231683714.000101.605.875149.237185807 5/8193.733.7-396.510165.356.882174.803.25082.556.250158.751685634.000101.606.375161.9327781429.76.781172.246.987177.473.25082.556.250158.757370164.000101.606.500165.107366519 5/8244.540-53.58.405213.498.968227.793.25082.558.125206.387280714.000101.608.125206.387281914.750120.658.125206.38173978UltraPak Permanent Sealbore PackerThe Weatherford UltraPak Permanent Sealbore Packer is a robust, high-performance, permanent packer designed for high differential pressure in single or multi-zone applications in straight to highly deviated wellbores. Performance-rating envelopes developed for each size display combination loading from pressure and axial loads.The UltraPak Permanent Sealbore Packers are fully engineered and have passed rigorous ISO 14310 test requirements.Weatherford has manufactured and installed packers for operations around the world for more than 40 years. As a result, our packers and accessories provide reliable, consistent performance in a broad range of operating conditions.Features:l Full envelope-tested to ISO14310l Tested in Q125 casing, API maximuml 80,000-psi MY mandrel suitable for sour servicel Available with materials tailored for hostile environmentsl Full-strength, full-circle slipsl Elastomer options