盘式制动器.doc

工业盘式制动器Industrial disc brake device5SE-450SE-4SE-3SE5SH-450SH-4SH-3SF5SP-450SP-4SP-3SP失效保护制动器Useless protection brake安装、调整及维修手册Installment , adjustment and maintenance manual1. 制动器的安装 brake install操作者站在制动盘相对于制动器的对面。Operator who stand in brake disc is opposite to brake device1.1 拧紧手动松闸螺钉4（螺钉规格见表1）松开锁紧的制动器并移动杠杆和摩擦衬垫，观察和调整两制动摩擦衬垫间的间隙。注意：手动松闸操作时，切勿引起电磁铁的运动。manually tightening screw 4 (screw specifications are seen in Table 1) loosen the locking brake and move the level and friction pad , observation and adjustment the gap between the brake and friction pad .attention: When operate the manual loose gate , make sure not to move the electro-magnet 1.2（向上）顺时针旋转棘轮5的手轮1大约四分之一转（微调）(upward) clockwise rotate handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming)1.3（向下）逆时针旋转螺母2（用一个4的销子）以便退回回推杆3，这将增加衬垫6之间的间隙，继续该操作，直到两摩擦衬垫间隙超过制动盘的厚度。 (downward) anticlockwise rotate nut 2 (with a 4 pin) in order to return the throwout lever 3, this will increase the gaps between the pad 6, continues this operation, until the gap between two friction pads surpasses brake discs thickness.1.4将制动瓦置于其支撑物上，在制动衬垫之间插入制动盘，安装底座连接螺栓（螺栓规格见表1）Brake tile is placed on its strutting , insert brake disc between the brake pad, installs the foundation connecting bolt (bolt specification is seen inTable 1 )1.5检查:A) 制动盘端面跳动，最大值0.2mmB) 制动盘垫块相对于底座度： 4%C) 制动盘相对于底座的中心距（偏差）2.5mm 注意油漆时不要盖住显示棘爪运动方向的板1.5 inspections: A) Brake disc ending beat, maximum value 0.2mm B) The brake disc cushion compared with the foundation: 4%C) compared with the brake disc ,the center of the base (bias) 2.5mm Attention when paint do not cover the board that demonstrate the movement direction of pawl2退距的调整draws back adjustment操作者站在制动盘相对于制动器的对面Operator who stand in brake disc is opposite to brake device2.1 拧紧手动松闸螺钉4（螺钉规格见表1）松开锁紧的制动盘，并移动杠杆和摩擦衬垫的间隙。注意：手动松闸操作时，切勿引起电磁铁的运动。manually tightening screw 4 (screw specifications are seen in Table 1) loosen the locking brake, move the pad between level and friction pad .attention: When operate the manual loose gate , make sure not to move the electro-magnet 2.2 （向下）逆时针旋转棘轮5的手轮1大约四分之一（微调）(downward) clockwise rotate the handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming)2.3 （向上）顺时针旋转螺母2（用一个4的销子）直到早制动摩擦衬垫和制动盘间获得0.50.7mm的总计间隙。(upward) anticlockwise rotate nut 2 (with a 4 pin) until the space between early friction brake and brake disc was 0.5 0.7mm 注意：在调整制动摩擦衬垫时，电磁铁必须处于吸合状态。（见图3）Attention: When adjustment brake friction liner, the electro-magnet must be in attracts gathers condition. (see in Figure 32.4 安装好电磁铁的防尘雨罩。Installs the dustproof rain shade to electro-magnet2.5 完全松开手动松闸螺钉4并拧紧锁定螺母。Loosen the bolt 4 completely and screws tight the nut./3、制动器的电力联接 connect brake device 3.1 该制动器必须与ESE型经济电源配套使用。3.2 打开接线盒的密封盖，用2X（10.5-15）的双A芯电缆磁铁的接线端子和ESE电源的十和一端子相连接，与极性无关。3.3 ESE电源的0-220-380电源的接线端子，必须接于相应的单相电源上（电缆直径见表）3.1 this brake must use together with the ESE economical power source. 3.2 open the sealing gland of connecting box, with 2X (10.5-15) dual-core cables magnet ESE Terminal Blocks and power of ten and a terminal connected with nothing to do with polarity. 3.3 ESE power 0-220-380 power of the terminals must be received in the corresponding single-phase power on (see table diameter cable)with the double A core electric cable magnets binding clamp and the ESE power source ten and a post connect, has nothing to do with the polarity. 3.3 the ESE power sources 0-220-380 power sources binding clamps, must meet on the corresponding single-phase source (electric cable diameter see table)4、制动力矩的调整4.1 制动力矩是在工厂调整，并经试验台检验的。4.2 制动力矩值是可调的。松开铭牌8上的四个M4螺栓，取下铭牌板8，通过拧紧或松开螺母9和10（螺母规格见表3）来改变蝶形弹簧的变形量，调整制动力矩，拧紧，蝶形弹簧的变形量增大，制动力矩也增大。注意：该操作影响安全，必须由熟练的设备维修工来操作。4, brake torque adjustment 4.1 brake torque is adjusted in the factory, and the tested at test platform. 4.2 brake torque value is adjustable. loosen the four bolts M4 on nameplate 8, removed plate 8, through tightening or loosening nut 9 and 10 (nut specifications are seen in Table 3) to change the deformation of the butterfly spring, adjust brake torque, tightening , The butterfly spring deformation increased braking torque is also increased. Note: the operations have security problem. must be operated by trained equipment maintenance worker.5、制动摩擦衬垫的更换Friction brake pad replacement操作者站在制动盘相对于制动器的对面Operator who stand in brake disc is opposite to brake device5.1 紧手动松闸螺钉，移动杠杆和制动摩擦衬垫，观察衬垫和盘间的间隙。注意：手动松闸操作时，切勿引起电动磁铁的运动manually tightening screw 4 move the level and friction pad , observation the gap between the brake and friction pad .attention: When operate the manual loose gate , make sure not to move the electro-magnet 5.2 （向上）顺时针旋转棘轮5的手轮1大约四分之一转（微调）(upward) clockwise rotate the handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming)5.3 （向下）逆时针旋转螺母2（用一个4的销子）直到制动摩擦衬垫和制动盘的间隙达到最大值。(downward) anticlockwise rotate nut 2 (with a 4 pin) until the space between friction brake pad and brake disc to achieve maximum value.5.4 把杠杆绕绞轴旋转到一侧。Rotate the level around the axis to the other side5.5 用一螺丝刀把摩擦衬垫从衬垫中取下，并沿与制动盘平行的方向抽出。Use a screwdriver to take down the friction pad from pad, and pull out it in parallel with the brake disc 5.6 安装新的制动摩擦衬垫，并确定它与闸瓦接合面的配合。Install new brake friction pad, and ensure it coordinate well with Brake shoe joints5.7 把杠杆绕绞轴旋转到另一侧，更换另一制动摩擦衬垫。 Rotate the level around axis to the other side, change another brake friction pad.5.8 （向上）逆时针顺时针旋转棘轮5的手轮1大约四分之一转（微调）(upward) anticlockwise rotate the handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming)5.9 （向下）顺时针旋转螺母2（用一个4的销子）直到在制动摩擦衬垫和制动盘间获得0.50.7mm的间隙。(downupward) clockwise rotate nut 2 (with a 4 pin) until the space between early friction brake and brake disc was 0.5 0.7mm 注意：在调整制动摩擦衬垫退距时，电磁铁必须处于吸合状态。Attention: When adjustment drag friction liners draws back , the electro-magnet must be in attracts gathers condition. (see in Figure 35.9.1 安装好电磁铁的防尘罩。Installs the dustproof shade to electro-magnet5.9.2 完全松开手动松闸螺钉4，并拧紧锁定螺母。注意：为确保制动器的正确运行，手轮1必须位于（向下）逆时针旋转方向行程的终端，并且手动松闸螺钉4完全松开。Loosen the bolt 4 completely and screws tight the nut.Notice : In order to ensure the brake running correct, the hand must be in (downward) anti-clockwise rotation direction of the trip end, and manual brake-4 loose completely 6、人工（手动）松闸 利用杠杆11可以实现制动器的人工（手动）松闸，他可以通过在杠杆上加套管，手动来实现（套管规格见表IV）也可以通过拧紧螺钉4持久的获得 螺钉4还可以由一液压人工松闸装置来代替。实现远距离（人工）控制松闸。Artifical (manual) lossen gate Use level II can realise loosen brake artifically, he can put pipe to the level to realise (pipe specifiction is show in table IV ) and also can be realised it forever through screw tight bolt 4 Bolt 4 can be replaced by a artificially hydraulic device. Realizes the long-distance range (aritificial) to control the loose floodgate.7、制动器工作状态显示 brake work status 微动开关12可以显示制动器的工作状态，制动或松闸，微动开关由与杠杆相连接的挡板13来触发，当制动器松闸时，微动开关处于动作状态。 Switch 12 can show brake work status, brake or loose ,swith is triggerred by the plate 13 that connect with level, when brake is in loose condition, micro-switch is in movement condition.7.1 使制动器通电处于松闸状态。Make brake connect with power and in loose condition7.2 使微动开关12触头（处于触电位置）接触挡板13放置。用套筒板手（4）拧紧紧固螺钉。Make mocro-switch 12 is in the place that can connect with plate 13. use Socket spanner（4）screw tight bolt8、人工（手动）松闸工作状态显示。Artifical (hand-operate) loosen work condition 微动开关16可以显示制动器是人工（手动）松闸或者活动。Micro-switch 16 can show brake is Artificial (manual) loosen or activities.8.1 手动杠杆11处于手动松闸状态。微动开关16的触头（处于触发点位置）接触手动杠杆11的外轮廓，拧紧紧固螺钉。Hand operation level 11 is in hand operation loosen status,when micro-switch contact with outer figure of hand operate level 11 , screw tight the bolt.8.2 检查当杠杆11不在手动松闸位置时(即螺钉4完全松开)微动开关是否触发。Inspect when level 11 isnt at loosen place(screw 4 loose completly) microswitch is triggerred or not. 9、制动摩擦衬垫磨损显示。Show brake friction pad condition微动开关14可以显示出制动摩擦衬垫需要更换的时间。micro-switches 14, which reflect the time to replaced friction brake pad为了准确显示制动摩擦衬垫磨损情况，在制动器换上新摩擦衬垫且处于制动状态时，把微动开关触头（触头位于触发点位置）放在距离板15为14mm的位置，用套筒板用（4）拧紧微动开关紧固螺钉。In order to give an accurate picture of friction brake pad , a new friction pad installed and in brake condition, the micro-switch contact (at the contact point triggering) place on the board of 15 and 14mm away from the location, Use sleeve plate (4) tightening screw fasteners.表1Table 1制动器类型Brake type制动器类型Brake type5SE450SE6六方孔平头螺钉6 six square edged orifice flat screws45SE4SE3SE2SE螺钉IIM20X13030A/Fbolt六方形24A/FHexagon 24A/F表II制动器底座地脚螺栓孔Table II brake foundation foot bolt hole制动器类型Brake type地脚螺栓孔Brake type5SE450SE4-1545SE4SE3SE4-222SE4-27表III制动器类型Brake type螺母9nut螺母10nut5SE450SE24A/F24A/F45SE4SE30A/F30A/F3SE2SE27A/F30A/F表IV制动器类型Brake type套管bushing5SE450SE26.92.6-50045SE4SE384-14503SE2SE545-150011、SE型制动器保险丝标准SE型制动器保险丝标准11.1 所需保险丝为AM型配ESE5550型电源Needs the fuse is AM - - matches the ESE5550 power source制动器类型Brake type 5SE450SE4SE3SE制动器数量Brake quantity12111输入电压Input voltage220V456.36.38380V23.15444每小时最大动作频率Each hour biggest action frequency120084060060060012、备件：spare编号 No.名称 name2.04制动衬垫装置Brake pad device5.08线圈、铁、防雨尘罩等The coil, the iron, the rainproof dust cover and so on2.12补偿装置Compensation system6.32连接环全套 complete set of connect ring如果订购，请逐一详述：制动器的类型和数量以及所需部件的编号If orders, please one by one relate in detail: Brakes type and quantity as well as need parts serial number13（故障）检修 (breakdown) overhauls故障 failure检查 inspection检修overhauls（1）制动器打不开Brake cannt open检查线圈电压标准电压 Search coil voltage standard voltage开闸电压：DC170VOpening voltage: DC170V维持电压：18Vmaintain voltage: 18V检查电源输入电压，保险丝位置最大电压降：10%Check power supply input voltage, fuse location Maximum voltage drop: 10%检查间隙，平均间隙：3.5mmCheck gap, the average gap: 3.5mm无开闸电压，更换电源优质极板No opening Voltage, replace high-quality power plate安装制动衬垫Install brake pad（2）制动器不能保持松闸状态the brake cannot maintain the loose floodgate condition检查维修电压，约18VInspection service voltage, approximately 18V更换电源优质极板Change high-quality power plate间隙堵塞，铁不能逐渐接触The gap jamming, the iron cannot contact gradually清洁间隙，检查密封Clean gap, inspection seal（3）正确操作一段时间后，制动器不能打开After operation a period of time properly, the brake cannot open检查1，确保棘爪按钮状态良好Inspects 1, guarantee that the pawl button condition is good将棘爪置于操作位置Puts the pawl in the operate position （4）当供能时制动盘过热When energizes brake disc overheated在松闸时，制动衬垫与制动盘之间间隙不足When loose floodgate, the gap between the brake pad and the brake disc is insufficient调整制动衬垫Adjustment brake rim制动盘相对于底座的垂直度：4%brake disc vertically compared with the base: 4%调整adjust14、制动器类型：brake type 5SE、450SE、4SE、3SE15、制动器类型：brake type 5SH、450SH、4SH、3SH 3SH、450SH、4SP、5SP16、制动器的液压连接Brakes hydraulic pressure