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外文翻译=数控系统发展简史及趋势=2000字符.doc


X-Y数控工作平台结构的设计

摘  要

本次设计的目的是使机床工作台来实现数字控制;相比普通的机床数控机床具有许多优点;可以处理更复杂的部件,精度高,有弹性,生产效率高,使用更方便等特点。并利用电脑控制,有效地消除人为误差,使零件,质量稳定可靠。自动化机器的出现明显的降低了操作人的劳动强度。

工作台是机器的重要组成部分,自动化工作台可大大降低劳动强度,提高劳动生产率,降低成本。数控X-Y工作台是数控技术,它充分利用了计算机硬件和软件的功能,从而实现机器控制,扩大加工机床的范围等最简单的应用;进一步增强了可靠性和精度。自改革开放以来,机械行业得到了充分的发展,但也有很多老机器在发展的过程中被淘汰,这些设备的改造仍然可以在生产中发挥了重要的作用,不仅提高精度和效率,并能有效地适应市场经济的需要。

关键词:数控; 工作台; 机床; 自动化


ABSTRACT

The purpose of this design is to make the machine table to achieve digital control; CNC machine tools compared to normal hard has many advantages; can process more complex parts, high precision, flexible, high production efficiency, easier to use and so on. And the use of computer control, effectively eliminating human error, so that the processing consistency of parts, stable and reliable quality. Automated machine high labor intensity of workers significantly reduced.

Workbench is an important part of the machine, automated workbench can greatly reduce labor intensity and improve labor productivity and reduce costs. CNC XY table is the simplest application of numerical control technology, which fully utilizes the capabilities of computer hardware and software in order to achieve the machine control, expanding the scope of the processing machine; further improved accuracy and reliability. Since the reform and opening up, the machinery industry has been fully developed, but there are a lot of old machines to be eliminated in the process of development, after the transformation of these devices can still play an important role in the production, not only to improve the precision and efficiency, And can effectively meet the needs of the market economy.

Key world: NC; Workbench; Machine tool; Automation





目  录

1  绪论1

1.1 X-Y 工作台的发展趋势及产业化的现状1

1.2数控X-Y工作台设计的意义和目的1

1.3本设计的主要内容和任务2

2 总体方案的设计2

2.1设计参数的确定2

2.2总体方案确定3

2.2.1机械传动部分的计算的选用与选型3

2.2.2控制系统的设计3

3 机械部分的设计3

3.1 导轨上移动部件的重量估算3

3.2 铣削力的计算4

3.3 直线滚动导轨副的计算与选型4

3.3.1 滑块承受工作载荷的计算及导轨型号的选取4

3.3.2 距离额定寿命的计算4

3.4滚珠丝杠螺母副的计算与选型5

3.4.1 最大工作载荷Fm的计算5

3.4.2 最大动载荷FQ的计算5

3.4.3 初选型号5

3.4.4 传动效率η的计算5

3.4.5 刚度的验算6

3.4.6 压杆稳定性校核6

3.5 步进电动机减速箱的选用6

3.6 步进电动机的计算与选型7

3.6.1 计算加在步进电动机转轴上的总转动惯量7

3.6.2 计算加在步进电机转轴上的等效负载转矩Teq7

3.6.3 步进电动机最大静转矩的选定9

3.6.4步进电动机的性能校核9

4 总  结10

参考文献11

致  谢12


内容简介:
中国地质大学长城学院本科毕业设计外文资料翻译系 别: 工程技术系 专 业: 机械设计制造及其自动化 姓 名: 张兴亮 学 号: 05211504 2015 年 1 月 20 日1数控系统发展简史及趋势1946年诞生了世界上第一台电子计算机,这表明人类创造了可增强和部分代替脑力劳动的工具。它与人类在农业、工业社会中创造的那些只是增强体力劳动的工具相比,有了质的飞越,为人类进入信息社会奠定了基础。6年后,即在1952年,计算机技术应用到机床上,在美国诞生了第一台数控机床。从此,传统机床产生了质的变化。近半个世纪以来,数控系统经历了两个阶段和留待的发展。1.1、数控(NC)阶段(19521970)早期计算机的运算速度低,对当时的科学计算和数据处理影响还不大,但不能适应机床实时控制的要求。人们不得不采用数字逻辑电路“搭”成一台机床专用计算机作为数控系统,被称为硬件连接数控(HARD-WIRED NC),简称为数控(NC)。随着元器件的发展,这个阶段经历了三代,即1952年的第一代电子管;1959年的第二代晶体管;1965年的第三代小规模集成电路。1.2、计算机数控(NC)阶段(1970年现在)到1970年,通用小型计算机业已出现并成批生产。于是将它移植过来作为数控系统的核心部件,从此进入了计算技术控(CNC)阶段(把计算机前面应有的“通用”两字省略了)。到1971年,美国INTEL公司在世界第一次将计算机的两个最核心的部件运算器和控制器,采用大规模集成电路技术集成在一块芯片上,称之为微处理器(MICROPROCESSOR),又称为中央处理单元(简称CPU)。到1974年微处理器被应用于数控系统。这是因为小型计算机功能太强,控制一台机床能力有富裕(故当时曾用于控制多台机床,称之为群控),不如采用微处理器经济合理。而且当时的小型机可靠性也不理想。早期的微处理器速度和功能虽然还不够高,但可以通过多处理器结构来解决。由于微处理器是通用计算机的核心部件,故仍称为计算机数控。到了1990年,PC机的性能已发展到很高的阶段,可以满足作为数控系统核心部件的要求。数控系统从此进入了基于PC的阶段。总之,挤塑机数控阶段也经历了三代。即1970年的第四代小型计算机;1974年的第五代微处理器和1990年的第六代基于PC(也就是为PCBASED)。1.3、数控未来发展的趋势1.3.1 继续向开放式、基于pc的第六代方向发展基于pc所具有的的开放性、低成本、高可靠性、软硬件资源丰富等特点,更多的数控系统生产厂家会走上这条道路。至少采用pc机作为它的前端机,来处理人机界面、编程、联网通信等问题,由原有的系统承德那数控的任务。PC机所具有的友好的人机界面,将普及到所有的数据系统。远程通讯,远程诊断和维修将更加普遍。1.3.2 向高速化和高精度化发展这是适应机床高速和高精度方向发展的需要。1.3.3 想智能化方向发展随着人工智能在计算机领域的不断渗透和发展,数控系统的智能化程度将不断提高。应用自适应控制技术数控系统能检测过程中的一些重要信息,并自动调整系统的有关参数,达到改进系统运行状态的目的。引入专家系统指导加工将熟练工人和专家的经验,加工的一般规律和特殊规律存入系统中,以工艺参数数据库为支撑,建立具有人工智能的专家系统。引入故障诊断专家系统智能化数字伺服驱动装置可以通过自动识别负载,而自动调整参数,使驱动系统获得最佳的运行。2.1 机床数控化改造的必要性从微观上看,数控机床比传统机床有以下突出的优越性,而且这些优越性均来自数控系统所包含的计算机的威力。2.1.1可以加工出传统机床加工不出来的曲线、曲面等复杂的零件。由于计算机有高超的运算能力,可以瞬时准确地计算出每个坐标轴瞬时应该运动的运动量,因此可以复合成复杂的曲线或曲面。2.1.2可以实现加工的自动化,而且是柔性自动化,从而效率可比传统机床提高37倍。由于计算机有记忆和存储能力,可以将输入的程序记住和存储下来,然后按程序规定的顺序自动去执行,从而实现自动化。数控机床只要更换一个程序,就可实现另一工件加工的自动化,从而使单件和小批量生产得以自动化,故被称为实现了“柔性自动化”。2.1.3加工零件的精度高,尺寸分散度小,使装配容易,不在需要“修配”。2.1.4可实现多工序的几种,减少零件在机床间的频繁搬运。2.1.5拥有自动报警、自动监控、自动补偿等多种自律功能,因此可实现长时间无人看管加工。2.1.6由以上五条派生的好处。如:降低了工人的劳动强度,节省了劳动力(一个人可以看管多台机床),减少了工装,缩短了新产品试制周期和生产周期,可对市场需求做出快速反应等。2.2、宏观上改造的必要性从宏观上看,工业发达国家的军、民机械工业,在70年代末、80年代初已开始大规模的应用数控机床。其本质是,采用信息技术对传统产业(包括军、民机械工业)进行技术改造。除在制造过程中采用数控机床、FMC、FMS外,还包括在产品开发中推行CAD、CAE、CAM、虚拟制造以及在生产管理中推行MIS(管理心理系统)、CIMS等等。以及在其生产的产品中增加信息技术,包括人工智能等得含量。由于采用信息技术对国外军、民机械工业进行深入改造(称之为信息化),最终使得他们的产品在国际军品和民品的市场上竞争力大为增强。外文翻译The Numerical Control Engine Bed Transforms First numerical control system development summary brief history and tendencyIn 1946 the first electronic accounting machine was born in the world, this indicated the humanity created has been possible to strengthen and partially to replace the mental labor the tool. It with the humanity these which in the agriculture, the industry society created only is strengthens the physical labor the tool to compare. Got up the quality leap, entered the information society for the humanity to lay the foundation.After 6 years, in 1952, computer technology applied to the engine bed, the first numerical control engine bed was born in US. From this time on, the traditional engine bed has had the archery target change. Since nearly half century, the numerical control system has experienced two stages and six generation of development.1.1Numerical control (NC) stage (19521970)The early computer operating speed is low, was not big to then science computation and the data processing influence, but use numeral logic circuit “to build” to become an engine bed special purpose computer to take the numerical control system, is called the hardware connection numerical control (HARD-WIRED NC),short for numerical control(NC). Along with the primary device development, this stage has had been through repeatedly three generations, namely 1952 first generation of electron tube; 1959 second generation of transistor; 1965 third generation small scale integration electric circuit.1.2Computer numerical control (CNC) stage (in 1970 present)In 1970, the general minicomputer already appeared and the mass production. Thereupon transplants it takes the numerical control system the core part, from this time on entered the computer numerical control (CNC) the stage (“which should have computer in front of the general” two characters to abbreviate). In 1971, American INTEL Corporation in the world first time the computer two most cores part logic units an the controller, used the large scale integrated circuit technology integration on together the chip, called it the microprocessor (MICROPROCESSOR), also might be called the central processing element (to be called CPU).The microprocessor is applied to 1974 in the numerical control system. This is because minicomputer function too strong, controlled an engine bed ability to have wealthily (therefore once uses in controlling the multi_ Taiwan engine bed at that time, called it group control), was inferior to used the microprocessor economy to be reasonable. Moreover then small machine reliability was not ideal. The early microprocessor speed and the function although insufficiently are also high, but may solve through the multi-processor structure. Because the microprocessor is the general-purpose calculator core part, therefore still was called the computer numerical control.In 1990, PC machine (personal computer, domestic custom had called microcomputer) the performance has developed to the very high stage, may satisfyingly take the numerical control system core part the request, The numerical control system henceforth entered based on the PC stage.In brief, the computer numerical control stage has also experienced three generations. Namely 1970 fourth generation of minicomputer; 1974 fine dynasties microprocessor and 1990 sixth generation (overseas was called PC-BASED)based on PC.Also must point out, although overseas already renamed as the computer numerical control (namely CNC).Also must point out, although overseas already renamed as the computer numerical control (namely CNC), but our country still the custom called the numerical control (NC).Therefore we daily say “numerical control”. The materially already was refers to “computer numerical control”.1.3The numerical control future will develop tendency1.3.1 Open style continues to, to develop based on the PC sixth generation of directionThe software and hardware resource has which based on PC is rich and so on the characteristic, the more numerical controls serial production factory can step onto this path. Uses PC machine to take at least its front end machine, processes the man-machine contact surface, the programming, the association.Question and so on net correspondence, undertakes the numerical control duty by the original system. PC machine has the friendly man-machine contact surface, will popularize to all numerical controls system. The long-distance communication, the long-distance diagnosis and the service will be more common.1.3.2 Approaches and the high accuracy developmentThis is adapts the engine bed to be high speed and the high accuracy direction need to develop.1.3.3 Develops to the intellectualized directionAlong with the artificial intelligence in the computer domain unceasing seepage and the development, the numerical control system intellectualized degree unceasingly will enhance.Applies the adaptive control technologyThe numerical control system can examine in the process some important information, and the automatic control system related parameter, achieves the improvement system running status the goal.Introduces the expert system instruction processingThe skilled worker and experts experience, the processing general rule and the special rule store in the system, take the craft parameter database as the strut, the establishment has the artificial intelligence the expert system.Introduces the breakdown to diagnose the expert systemIntellectualized numeral servo driveMay through the automatic diagnosis load, but the automatic control parameter, causes the actuation system to obtain the best movement.Second, engine bed numerical control transformation Necessity2.1 microscopic looks at the transformation the necessityFrom on microscopic looked below that, the numerical control engine bed has the prominent superiority compared to the traditional engine bed, moreover these superiority come from the computer might which the numerical control system contains.2.1.1 May process the traditional engine bed cannot process the curve, the curved surface and the complex components and so on.Because the computer has the excellent operation ability, maybe the instant accurately calculate each coordinate axis instant to be supposed the movement physiological load of exercise, therefore may turn round the synthesis complex curve or the curved surface.2.1.2 May realize the processing automation, moreover is the flexible automation, thus the efficiency may enhance 37 times compared to the traditional engine bed.Because the computer has the memory and the memory property, may the procedure which inputs remember and save, then the order which stipulated according to the procedure automatic carries out, thus realization automation, The numerical control engine bed so long as replaces a procedure, may realize another work piece processing automation, thus causes the single unit and the small batch of production can automate, therefore is called has realized “flexible automation”.2.1.3 Processing components precision high, size dispersion degree small, makes the assembly to be easy, no longer needs “to make repairs”.2.1.4May realize the multi-working procedures centralism, reduces the components in engine bed between frequent transporting.2.1.5 Has auto-alarm, the automatic monitoring, and automatic compensation and so on the many kinds of autonomy function, thus may realize long time nobody to safeguard the processing.2.1.6 Advantage which derives by above five.For example: Reduced workers labor intensity saved the labor force (a person to be possible to safeguard the multi-Taiwan engine bed). Reduced the work clothes, reduced the new product trial manufacturing cycle and the production cycle, might to the market demand make rapid reaction and so on.2.2 great watches the transformation the necessityFrom on macroscopic looked that, the industry developed country armed forces, the airplane weapon industry, in the end of the 70s, at the beginning of the 80
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