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二级大齿轮.dwg

二级齿轮传动轴.dwg

卸料传动系统大齿轮.dwg

大带轮.dwg

搅拌传动系统部件图.dwg

搅拌器.dwg

搅拌容器.dwg

搅拌轴.dwg

绞龙式和面机总装图.dwg

蜗杆轴.dwg

蜗轮轴.dwg

?摘????要????

和面机实际上是一个混合器,它的作用是调制面团,这将所有原始配件,以水,调制混合成符合质量要求的,并适合于加工成型的面团,面包,饼干,蛋糕和主要用于发酵面团调制,食品,夹饼的食品和淀粉面筋生产的粉末。传统的表面的机器上安装了几件叶片的轴,根据主轴的安装形式,可分为垂直和水平的拉伸动作,垂直和面机面团强,适于调制面团弱韧性,拉伸功能水平面团的机器。适用于酥面团调制。水平表面机器主要是指混合容器轴线和旋转搅拌器轴处于水平位置,其特点是,具有结构简单,制造成本低,便于清洗和排出材料的优点,因此在食品加工,如面包,饼干,蛋糕和一些食品工业已被广泛用于面食。在我们的国家和面机产品,它的工作方式多为间歇性,这项工作,机器人工喂养,每个工作周期,手动控制电机的启动和停止,频繁启动电机。这种表面机,在操作人员的劳动强度的工作,需要手动操作和表面的机器,材料,辅助材料的水,以控制,稳定性差的权量,且表面也难以控制一致性的程度,这些都影响了面团的性能稳定性,稳定性会影响最终产品,将影响整个生产线的工作效率。

关键字:绞龙; 多功能; 和面机




Abstract

And surface machine is actually a mixer, its role is modulation of dough, which will all original accessories, mixing with water, modulation into that conform to the quality requirements, and is suitable for machining forming the dough, bread, biscuits, cakes and mainly used for leavening dough modulation, food, clip pie food and starch and gluten the production of powder. The traditional surface machine is installed a few pieces of blade in a shaft, according to the installation form of the spindle, can be divided into vertical and horizontal tensile action two, vertical and surface machine dough is strong, suitable for modulation dough weak toughness, tensile function horizontal flour dough machine. Suitable for modulation of crisp dough. The horizontal surface machine mainly refers to the mixing vessel axis and the agitator axis of rotation in a horizontal position, its characteristic is, has the advantages of simple structure, low manufacturing cost, convenient cleaning and discharging material, so in food processing, such as bread, biscuits, cakes and some food industry has been widely used in pasta.

In our country and surface machine products, the way it works mostly intermittent, this work and machine to artificial feeding, each work cycle, to manually control the motor start and stop, frequent start motor. This surface machine, in the work of the labor intensity of the operation personnel, need hand operation and surface machine, material, auxiliary material and the amount of water to the right of control, poor stability, and the surface is also difficult to control the degree of consistency, these have affected the dough performance stability, stability will affect the final product, will affect the work efficiency of the whole production line. We design the aim of the utility model is directed against the defects of the existing technology, provides a single shaft type automatic and machine, which can realize the continuous automatic and surface operation. The production line is equipped with the starch and gluten and machine, can improve the starch and gluten production line automation. Single shaft type automatic and machine oriented lower starch and gluten production line one step curing machine feeding, can realize the plane layout of starch and gluten host part of the production line, reduce the construction investment, convenient operation, and help to improve work efficiency of starch and gluten powder production line.

Keywords: auger; ?multi function;? and surface machine



目 录

1 绪论3

1.1和面机概述3

1.2和面机设计选择6

2 运动参数、动力参数的设计7

2.1传动系统中传动链的设计及各传动比的分配设计7

2.1.1搅拌浆转速7

2.1.2电动机的主要技术参数选择7

2.2计算各轴的转速7

2.3计算各轴的功率8

2.4计算各轴的转矩8

3 结构设计9

3.1皮带传动设计9

3.1.1计算功率Pc9

3.1.2V带选型9

3.1.3带轮设计9

3.1.4验算带速V9

3.1.5求V带基准长度和中心距10

3.1.6小包角的计算10

3.1.7求带根数Z10

3.1.9带轮结构设计11

3.2蜗轮蜗杆传动结构设计12

3.2.1选择材料12

3.2.2选择蜗杆头数,并估计传动效率12

3.2.4确定使用系12

3.2.5计算转速系数12

3.2.6确定弹性系数12

3.2.7计算寿命系数13

3.2.9确定接触疲劳极限和接触疲劳最小安全系数13

3.2.10计算中心距a13

3.2.12蜗杆的各轴段的直径和长度确定15

3.2.13圆柱蜗杆传动的精度设计15

3.3蜗轮轴的尺寸的确定16

3.4主轴的结构尺寸计算16

3.4.116

3.5主要传动轴受力分析,画出其弯矩图,并且进行相关的校核计算17

3.5.1蜗杆轴受力分析及校核计算17

3.5.2蜗轮轴受力分析及校核计算18

3.5.3蜗轮轴疲劳强度的校核19

3.5.4蜗轮齿根弯曲疲劳强度的校核21

3.5.5蜗杆刚度的校核22

3.5.6相关的其他计算23

3.6主要传动轴承受力分析,强度及轴的寿命演算23

3.6.1轴承受力分析及寿命计算23

3.7浆叶容器及机体的总体结构设计25

4 总结26

参考文献26

致  谢27



























内容简介:
中国地质大学长城学院本科毕业设计外文资料翻译系 别: 工程技术系专 业: 机械设计制造及其自动化姓 名: 李旭 学 号: 05211503 2015年 3 月 5 日Introduction of MachiningHave a shape as a processing method, all machining process for the production of the most commonly used and most important method. Machining process is a process generated shape, in this process, Drivers device on the work piece material to be in the form of chip removal. Although in some occasions, the workpiece under no circumstances, the use of mobile equipment to the processing, However, the majority of the machining is not only supporting the workpiece also supporting tools and equipment to complete.Machining know the process has two aspects. Small group of low-cost production. For casting, forging and machining pressure, every production of a specific shape of the workpiece, even a spare parts, almost have to spend the high cost of processing. Welding to rely on the shape of the structure, to a large extent, depend on effective in the form of raw materials. In general, through the use of expensive equipment and without special processing conditions, can be almost any type of raw materials, mechanical processing to convert the raw materials processed into the arbitrary shape of the structure, as long as the external dimensions large enough, it is possible. Because of a production of spare parts, even when the parts and structure of the production batch sizes are suitable for the original casting, Forging or pressure processing to produce, but usually prefer machining.Strict precision and good surface finish, machining the second purpose is the establishment of the high precision and surface finish possible on the basis of. Many parts, if any other means of production belonging to the large-scale production, Well Machining is a low-tolerance and can meet the requirements of small batch production. Besides, many parts on the production and processing of coarse process to improve its general shape of the surface. It is only necessary precision and choose only the surface machining. For instance, thread, in addition to mechanical processing, almost no other processing method for processing. Another example is the blacksmith pieces keyhole processing, as well as training to be conducted immediately after the mechanical completion of the processing.Primary Cutting ParametersCutting the work piece and tool based on the basic relationship between the following four elements to fully describe : the tool geometry, cutting speed, feed rate, depth and penetration of a cutting tool.Cutting Tools must be of a suitable material to manufacture, it must be strong, tough, hard and wear-resistant. Tool geometry - to the tip plane and cutter angle characteristics - for each cutting process must be correct.Cutting speed is the cutting edge of work piece surface rate, it is inches per minute to show. In order to effectively processing, and cutting speed must adapt to the level of specific parts - with knives. Generally, the more hard work piece material, the lower the rate.Progressive Tool to speed is cut into the work piece speed. If the work piece or tool for rotating movement, feed rate per round over the number of inches to the measurement. When the work piece or tool for reciprocating movement and feed rate on each trip through the measurement of inches. Generally, in other conditions, feed rate and cutting speed is inversely proportional to.Depth of penetration of a cutting tool - to inches dollars - is the tool to the work piece distance. Rotary cutting it to the chip or equal to the width of the linear cutting chip thickness. Rough than finishing, deeper penetration of a cutting tool depth.Rough machining and finishing machiningThere are two kinds of cuts in machine- shop work called, respectively, the roughing cut and the finishing cut. When a piece is roughed out, it is quite near the shape and size required, but enough metal has been left on the surface to finish smooth and to exact size. Generally speaking, bars of steel, forging, castings, etc. are machined to the required shape and size with only one roughing and one finishing cut. Sometimes, however, certain portions of a piece may require more than one roughing cut. Also, in some jobs, for example, when great accuracy is not needed, or when a comparatively small amount of metal must be removed, a finishing cut may be all that is required. The roughing cut, to remove the greater part of the excess material, should be reasonably heavy, that is, all the machine, or cutting tool, or work, or all three, will stand. So the machinists purpose is to remove the excess stock as fast as he can without leaving, at the same time, a surface too torn and rough, without bending the piece if it is slender, and without spoiling the centers. The finishing cut, to make the work smooth and accurate, is a finer cut. The emphasis here is refinement - very sharp tool, comparatively little metal removed, and a higher degree of accuracy in measurement. Whether roughing or finishing, the machinist must set the machine for the given job. He must consider the size and shape of the work and the kind of material, also the kind of tool used and the nature of the cut to be made, then he proceeds to set the machine for the correct speed and feed and to set the tool to take the depth of cut desired.Automatic Fixture DesignAssembly equipment used in the traditional synchronous fixture put parts of the fixture mobile center, to ensure that components from transmission from the plane or equipment plate placed after removal has been scheduled for position. However, in certain applications, mobile mandatory parts of the center line, it may cause parts or equipment damage. When parts vulnerability and may lead to a small vibration abandoned, or when their location is by machine spindle or specific to die, Tolerance again or when the request is a sophisticated, it would rather let the fixture to adapt to the location of parts, and not the contrary. For these tasks, Elyria, Ohio, the company has developed Zaytran a general non-functional data synchronization West category FLEXIBILITY fixture. Fixture because of the interaction and synchronization devices is independent; the synchronous device can use sophisticated equipment to replace the slip without affecting the fixture force. Fixture specification range from 0.2 inches itinerary, 5 pounds clamping force of the six-inch trip, 400-inch clamping force. The characteristics of modern production are becoming smaller and smaller quantities and product specifications biggest changes. Therefore, in the final stages of production, assembly of production, quantity and product design changes appear to be particularly vulnerable. This situation is forcing many companies to make greater efforts to rationalize the extensive reform and the previously mentioned case of assembly automation. Despite flexible fixture behind the rapid development of flexible transport and handling devices, such as backward in the development of industrial robots, it is still expected to increase the flexibility fixture. In fact the important fixture devices - the production of the devices to strengthen investment on the fixture so that more flexibility in economic support holders.According to their flexibility and fixture can be divided into: special fixture, the fixture combinations, the standard fixture, high flexible fixture. Flexible fixture on different parts of their high adaptability and the few low-cost replacement for the characteristic.Forms can transform the structure of the flexible fixture can be installed with the change of structure components (such as needle cheek plate, Multi-chip components and flake cheek plate), a non-standard work piece gripper or clamping elements (for example: commencement standard with a clamping fixture and mobile components fixture supporting documents), or with ceramic or hardening of the intermediary substances (such as : Mobile particle bed fixture and heat fixture tight fixture). To production, the parts were secured fixture, the need to generate clamping function, its fixture with a few unrelated to the sexual submissive steps.According to the processing was part of that foundation and working characteristics to determine the work piece fixture in the required position, then need to select some stability flat combination, These constitute a stable plane was fixed in the work piece fixture set position on the clamp-profile structure, all balanced and torque, it has also ensured that the work features close to the work piece. Finally, it must be calculated and adjusted, assembly or disassembly be standard fixture components required for the position, so that the work piece firmly by clamping fixture in China. In accordance with this procedure, the outline fixture structure and equipped with the planning and recording process can be automated control.Structural modeling task is to produce some stable flat combination, Thus, these plane of the work pieces clamping force and will fixture stability. According to usual practice, this task can be human-machine dialogue that is almost completely automated way to completion. A man-machine dialogue that is automated fixture structure modeling to determine the merits can be conducted in an organized and planning fixture design reduce the amount of the design, shortening the study period and better distribution of work conditions. In short, can be successfully achieved significantly improve fixture efficiency and effectiveness.Fully prepared to structure programs and the number of material circumstances, the completion of the first successful assembly can save up to 60% of the time.Therefore fixture process modeling agencies is the purpose of the program has appropriate documents.中文翻译食品机械加工工艺机械加工是所有制造过程中最普遍使用的而且是最重要的方法。机械加工过程是一个产生形状的过程,在这过程中,驱动装置使工件上的一些材料以切屑的形式被去除。尽管在某些场合,工件无承受情况下,使用移动式装备来实现加工,但大多数的机械加工是通过既支承工件又支承刀具的装备来完成。机械加工过程中具备两方面。小批生产低费用。对于铸造、锻造和压力加工,每一个要生产的具体工件形状,即使是一个零件,几乎都要花费高额的加工费用。靠焊接来产生的结构形状,在很大程度上取决于有效的原材料的形式。一般来说,通过利用贵重设备而又无需特种加工条件下,几乎可以以任何种类原材料开始,借助机械加工把原材料加工成任意所需要的结构形状,只要外部尺寸足够大,那都是可能的。因此对于生产一个零件,甚至当零件结构及要生产的批量大小上按原来都适于用铸造、锻造或者压力加工来生产的,但通常宁可选择机械加工。严密的精度和良好的表面粗糙度,机械加工的第二方面用途是建立在高精度和可能的表面粗糙度基础上。许多零件,如果用别的其他方法来生产属于大批量生产的话,那么在机械加工中则是属于低公差且又能满足要求的小批量生产了。另一方面,许多零件靠比较粗糙的生产加工工艺制造其表面形状,而仅仅是在需要高精度的且选择过的表面才进行机械加工。例如内螺纹,除了机械加工之外,几乎没有别的加工方法能进行加工。又如已锻工件上的小孔加工,也是被锻后紧接着进行机械加工才完成的。基本的机械加工参数切削中工件与刀具的基本关系是以以下四个要素来充分描述的:刀具的几何形状,切削速度,进给速度,和背吃刀量。切削刀具必须用一种合适的材料来制造,它必须是强固、韧性好、坚硬而且耐磨的。刀具的几何形状以刀尖平面和刀具角为特征对于每一种切削工艺都必须是正确的。切削速度是切削刃通过工件表面的速率,它是以每分钟英寸来表示。为了有效地加工,切削速度高低必须适应特定的工件刀具配合。一般来说,工件材料越硬,速度越低。进给速度是刀具切进工件的速度。若工件或刀具作旋转运动,进给量是以每转转过的英寸数目来度量的。当刀具或工件作往复运动时,进给量是以每一行程走过的英寸数度量的。一般来说,在其他条件相同时,进给量与切削速度成反比。背吃刀量以英寸计是刀具进入工件的距离。它等于旋削中的切屑宽度或者等于线性切削中的切屑的厚度。粗加工比起精加工,背吃刀量更大。粗切削与精切削工厂的切削加工有两种,分别称为“粗切削”和“精切削”。工件经“粗切削”后,十分接近所要求的形状和尺寸,但加工表面仍留有足够的金属余量,以供精加工,使工件表面粗糙、尺寸准确。一般地说,钢质棒料、锻件、铸件等只经一次粗切削和一次精切削即可达到所要求的形状和尺寸。不过,有时工件的某些部位可能需要不止一次的粗切削。有些加工,如精度要求不高或需要切除的金属量较小,也可能只需一次精切削。粗切削因为要去除大部分的余料,切削力量肯定是相当大的,这就意味着,整个机器、刀具、工件或这三者都要能承受得了。机加工工人的目的是尽可能快地切除余料,而留下的加工表面又不能太粗糙,细长的工件不能抗弯,也不能损坏顶尖。精切削是使工件表面光滑、尺寸准确,因而是一种更精细的切削。精加工强调的是精度使用非常锋利的刀具,切除的金属量较少,测量时的精密度要求较高。无论是粗切削还是精切削,
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