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用于带式运输机传动装置中的同轴式二级圆柱齿轮减速器【6张图纸】【优秀】

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用于带式运输机传动装置中的同轴式二级圆柱齿轮减速器【6张图纸】【优秀】.rar

用于带式运输机传动装置中的同轴式二级圆柱齿轮减速器(论文+DWG图纸)

设计一用于带式运输机传动装置中的同轴式二级圆柱齿轮减速器

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关键词：: 用于运输机传动装置中的同轴二级圆柱齿轮减速器图纸优秀优良

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摘要

齿轮传动是现代机械中应用最广的一种传动形式。它的主要优点是：

①瞬时传动比恒定、工作平稳、传动准确可靠，可传递空间任意两轴之间的运动和动力；

②适用的功率和速度范围广；

③传动效率高，η=0.92-0.98；

④工作可靠、使用寿命长；

⑤外轮廓尺寸小、结构紧凑。由齿轮、轴、轴承及箱体组成的齿轮减速器,用于原动机和工作机或执行机构之间,起匹配转速和传递转矩的作用,在现代机械中应用极为广泛。

国内的减速器多以齿轮传动、蜗杆传动为主，但普遍存在着功率与重量比小，或者传动比大而机械效率过低的问题。另外，材料品质和工艺水平上还有许多弱点，特别是大型的减速器问题更突出，使用寿命不长。国外的减速器，以德国、丹麦和日本处于领先地位，特别在材料和制造工艺方面占据优势，减速器工作可靠性好，使用寿命长。但其传动形式仍以定轴齿轮传动为主，体积和重量问题，也未解决好。

当今的减速器是向着大功率、大传动比、小体积、高机械效率以及使用寿命长的方向发展。减速器与电动机的连体结构，也是大力开拓的形式，并已生产多种结构形式和多种功率型号的产品。近十几年来,由于近代计算机技术与数控技术的发展，使得机械加工精度，加工效率大大提高，从而推动了机械传动产品的多样化，整机配套的模块化，标准化，以及造型设计艺术化，使产品更加精致，美观化。

在21世纪成套机械装备中,齿轮仍然是机械传动的基本部件。CNC机床和工艺技术的发展,推动了机械传动结构的飞速发展。在传动系统设计中的电子控制、液压传动、齿轮、带链的混合传动,将成为变速箱设计中优化传动组合的方向。在传动设计中的学科交叉,将成为新型传动产品发展的重要趋势。

关键字：减速器轴承齿轮机械传动

Wheel gear'sspreading to move is a the most wide kind of the application spreads to move aform in the modern machine.Its main advantage BE:The

①spreadsto move to settle, work than in a moment steady, spread to move accuratecredibility, can deliver space arbitrarily sport and the motive of the of twostalks;Power and speed scope

②appliesare wide;

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The direction which deceleratesa machine to is the facing big power and spread to move ratio, small physicalvolume, high machine efficiency and service life to grow greatly nowadaysdevelops.Decelerating the connecting of machine and electric motor bodystructure is also the form which expands strongly, and have already producedvarious structure forms and various products of power model numbers.Be close toten several in the last yearses, control a technical development because of themodern calculator technique and the number, make the machine process accuracy,process an efficiency to raise consumedly, pushed a machine to spread thediversification of movable property article thus, the mold piece of the wholemachine kit turns, standardizing, and shape design the art turn, making productmore fine, the beauty turns.
Become a set a machine material in 21 centuries medium, the wheel gear is stilla machine to spread a dynamic basic parts.CNC tool machine and the crafttechnical development, pushed a machine to spread to move structure to fly todevelop soon.Be spreading to move the electronics control, liquid in the systemdesign to press to spread to move, wheel gear, take the mixture of chain tospread to move, will become become soon a box to design in excellent turn tospread to move a combination of direction.The academics that is in spread movethe design crosses, will become new spread a movable property article theimportant trend of the development.

Essential character：Reductiongear、Bearing 、gear、mechanicaldrive

引言……………………………………………………………1

传动方案的拟定及说明………………………………………4

电动机的选择…………………………………………………6

计算传动装置的运动和动力参数……………………………7

传动件的设计计算……………………………………………8

轴的设计计算…………………………………………………12

滚动轴承的选择及计算………………………………………18

键联接的选择及校核计算……………………………………20

连轴器的选择…………………………………………………21

减速器附件的设计……………………………………………22

润滑与密封……………………………………………………23

结果与讨论……………………………………………………25

设计小结………………………………………………………28

参考资料目录…………………………………………………29

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内容简介：: 外文翻译 1 MASTERDRIVES - a completerange of unique drives Thats MASTERDRIVES - a series ofdrives with unique performance:A unified design from 0.2 kW to6000 kW in various mechanical designs. It is available in two complete series which are optimally harmonized with one another: Motion Control (MC) for cyclic machines with a high dynamic performance and Vector Control (VC) for sophisticated continuous processes. These drives cover all applications. SIMOVERT MASTERDRIVES Motion Control The Servo Standard which brings your machines up to speed - world-wide MASTERDRIVES-独一无二而范围完全的驱动器 - MASTERDRIVES 系列驱动器具有独一无二的性能：在多样的机械设计应用中具有统一的设计标准，功率从 0.2kW到 6000kW。它具有两大完全独立而又可以很好地互相协调的系列：应用于高动态响应循环机械控制的运动控制(MC)，和应用于复杂连续生产过程的矢量控制 (VC)。这些驱动器几乎覆盖了所有的应用领域。适合于 0.2kW以上的所有应用领域。 SIMOVERT MASTERDRIVES Motion Control covers the power range from 0.2 kW to 250 kW, across the board for all industrial sectors and with international approval - CE, EN, UL, CSA. Not only this, Motion Control with its wide voltage range can be used anywhere in the world. SIMOVERT MASTERDRIVES MC - 运动控制驱动器 - MASTERDRIVES MC覆盖了功率范围从 0.2kW到 250kW的所有应用领域，并且通过了 CE、 EN、 VL和 CSA的国际认证。另外，运动控制驱动器具有很宽的电压使用范围，这使得它能够在世界各地使用。 nts外文翻译 2 - If you demand extremely short clock-cycle times with the highest dynamic response and precision, then you should take a close look at SIMOVERT MASTERDRIVES Motion Control. This is a drive which is part of an integrated system. It is dynamic, efficient and flexible like no other converter system. When it comes to perfectly synchronizing drives, Motion Control has been setting the global Servo Standard for years. It is a drive system which has been consequentially designed for low engineering costs, high precision, flexibility, performance and for world-wide use not to mention that it is also perfectly adapted to Totally Integrated Automation. It is the optimum solution to ensure that your cyclic processes run with high dynamic performance. 如果您需要控制循环周期短而且高精度、高动态响应的控制系统，那么您应该仔细考虑一下 SIMOVERT MASTERDRIVES MC 运动控制驱动器。这种驱动器是智能控制系统的一部分。它能够实现机动、灵活和高效的驱动控制，其性能远远超过同类变频系统。在同步驱动器领域，运动控制确立的全球伺服标准也已经有很多年了。这是一种工程造价成本低、控制精确度高、应用灵活的驱动系统，它已经在全世界范围内广泛应用，而且它是完全智能化的控制系统，它能保证您的生产系统在运行中具有很高的动态响应。 Highest dynamic response , 1st class flexibility and precision. MASTERDRIVES Motion Control utilizes 32-bit technology. An overload factor which allows you to tackle even the most difficult applications, MASTERDRIVES Motion Control has an extremely high overload factor: 300 % for 250 ms - repeatable every 750 ms. High performer - small packageSurprisingly compact. For example, a 0.75 kW Compact PLUS unit is only 45 mm wide, 260 mm deep and 360 mm high. This means that they can be easily installed in cabinets or mounted directly on the machine. What makes them especially attractive is the fact that Compact PLUS drive units can be lined-up with the MASTERDRIVES Vector Control drive units with no spacing between them. nts外文翻译 3 Functional safety using Safety Integrated. You can always be certain that your drives will only start when you want them to. Software: Flexible using BICO technology. The MASTERDRIVES Motion Control software comprises function blocks which represent selfcontained, autonomous units with a clearly defined functional scope. They can be used to implement all of the necessary open-loop and closed-loop control functions. Performance 2makes cyclic high-dynamic performance machines even more dynamic. The significantly improved dynamic performance allows current and speed controllers to be calculated in TO up to 100 msec - techonological functions and free blocks such as F01, in 1.6 msec. And the benefit - the performance ahs been aligned to the new Motion Control System - SIMOTION. Technology package F01 - fulfills every requirement SIMOLINK: Synchronizing up to 200 drives 高动态响应，一流的灵活性和精确性： MASTERDRIVES MC驱动器使用了 32位数字控制技术。高过载因数能帮助您处理高难度的应用问题： MC运动控制驱动器有极高的过载因数： 250ms内 300%的过载能力。高性能，小体积：例如一个功率为 0.75kW的 Compact PLUS紧凑增强型驱动器长宽高分别仅为 260mm、 45mm 和 360mm，可以很容易地安装于 300mm深的箱体中。集成式安全保护装置保障了所有功能的安全应用：具有的安全停止功能，已经通过了一个安全生产调整部门的鉴定。软件：灵活运用 BICO技术，它们可被应用于所有必要的开环和闭环控制。 Performance 2 能使循环运行的机器具有更高的动态响应，提高了的动态响应允许电流和转速控制器在 T0 中的计算时间减少到 100 微秒，而工艺软件和自由功能模块 (例如 F01)的计算时间在 1.6 毫秒之内。这些高性能已经与新一代的运动控制系统 -SIMOTION结合在了一起。 F01工艺软件包 -可以满足所有应用要求 nts外文翻译 4 SIMOLINK：多达 200个驱动器的同步控制 SIMOVERT MASTERDRIVES Vector Control The drive system which distinguishes your machine from the rest If continuous processes, with power ratings up to 6000 kW, place high demands on the automation and drive technology, then the right choice for you has to be SIMOVERT MASTERDRIVES Vector Control - the worldwide successful AC drive. You will be selecting a drive system which, like no other, is dynamic, efficient and flexible across the complete range. SIMOVERT MASTERDRIVES Vector Control 矢量控制模块：能够使您的机器设备与众不同的驱动系统 - 对于额定驱动功率高达 6000KW的连续过程控制任务来说，它对自动控制和驱动技术的要求都很高。作为已经在世界范围内取得了巨大成功的驱动系统， SIMOVERT MASTERDRIVE Vector Control 矢量控制模块将是您的正确选择。您会选择一个与众不同的驱动系统，它可以动态、高效、二灵活的应用于所有领域。 MASTERDRIVES Vector Control is unique in its philosophy: A single engineering tool is used from the process control level through the automation level up to the drive - Drive ES From 0.55 kW to 6000 kW, a single control principle, a single parameter and operator control concept MASTERDRIVES Vector Control leaves the competition behind when it comes to control accuracy and reliability - with Active Front End for clean line supplies. - MASTERDRIVES Vector Control 的控制原理是独一无二的： nts外文翻译 5 从驱动器的过程控制刀自动控制都采用了一个专门的工程管理工具 -Drive ES 功率范围从 0.55KW到 6000KW，采用了独创性的控制原理、独创性的参数配置和独创性的操作控制概念 It is also second to none when it comes to compactness with Vector Control Compact PLUS. Comprehensive, integrated intelligence creates the flexibility required for optimum machine concepts and highest productivity. In short - a consequentially unified system resulting in reduced engineering costs, the ability to be used worldwide, high precision, flexibility and performance - and of course, perfectly harmonized with Totally Integrated Automation. High power density in the smallest space: Compact PLUS Functional safety using Safety Integrated - Drive ES Basic: the entry into the world of Totally Integrated Automation - Drive ES Graphic: freely configure your drive functions - Drive ES PCS 7: for user-friendly integration into the PCS 7 system Modularity, which creates security for every drive concept Excellent communicator: Completely open - Best connections in every automation environment - Communication via PROFIBUS-DP - DriveMonitor: astonishingly simple commissioning using PC or SIMATIC - The intelligent operator panel for fast local commissioning and diagnostics Distributed intelligence inside: With function blocks for every task - MASTERDRIVES Vector Control for the highest dynamic response and distributed intelligence - Comprehensive BICO library for open-loop and closed-loop control and logic functions Comprehensive range of boards: No restrictions - no matter what the application - Complex technology functions with T100/T300/T400 boards - CBP2 and CBC boards for universal communication SBP board for set point input using an external pulse encoder nts外文翻译 6 - SLB board for drive-to-drive data transfer via SIMOLINK - EB1 and EB2 boards to expand the inputs and outputs - SBP board for setpoint input using an external pulse encoder 就控制精度、控制可靠性以及对电网无干扰的主动性前端（ Active Front End）技术的实用性而言， MASTERDRIVES Vector Control 矢量控制领先于所有对手。而 Vector Control Compact PLUS的紧凑性也是世界第一的。综合化、集成化和智能化时期可以灵活的满足各种机械和应用需求，使机器设备的生产能力达到最高。简而言之 -一个统一的控制系统可以带来管理成本的降低、全球化的应用能力、高精确度、应用的灵活性和绝佳的应用表现 -当然，这需要控制系统与自动化生产系统整体上保持完美的协调。 - SIMOVERT MASTERDRIVES Vector Control 可以处理所有驱动问题的通用驱动器。不但可以对三项感应电动机进行驱动控制，可控电压高达 690V，同时模块化的嵌入式操作单元卡，继承的自由功能模块使您的驱动方案更加灵活。 - 无论在包装工业、印刷业、造纸业，还是木材加工业、纺织业、制造业、传输技术和高梁机架设备领域， MASTERDRIVES Vector Control 矢量控制都能提供具有很高生产效率的驱动解决方案。其原因是模块化的系统可以服务于所有的工业部门，它完全可以提供一个高成本效益的解决方案。 Compact PLUS驱动模块，体积最小，功率密度高。安全集成工艺，确保功能的安全性 - Drive ES Basic通过完全集成自动化的入口 - Drive ES Graphic 自由的配置您的驱动功能 - Drive ES PCS 7将友好的用户界面集成到 PCS 7系统模块化设计，为每一种驱动概念都提供安全保证出色的通讯装置，保持完全的开放型： - 实现了各种自动化环境中的最佳连接 nts外文翻译 7 - 通过 PROFIBUS-DP进行通讯使用 USS协议的串行接口 - DriveMonitor基于 PC或 SIMATIC的简便的调试工具 - 可以进行快速现场调试和诊断的智能化操作面板分布式智能内核，可用于所有任务的功能模块 - 具有最高动态响应和分布式智能化的 MASTERDRIVES Vector Control 矢量控制驱动器 - 用于开环和闭环控制以及带有逻辑功能的综合 BICO软件库功能范围广泛的扩展模板，使用于各种应用 - 用 T100/T300/T400模板解决复杂的技术功能 - 通用通讯模板 CBP2和 CBC - 通过 SIMOLINK，使用 SLB模板实现驱动器之间的通讯 - 用 EB1和 EB2模板扩展输入和输出 - 使用外部脉冲编码器设置控制参考点的 SBP模板 - Technology which you can depend on - around the globe. We provide a sophisticated supply and logistics system so that MASTERDRIVES Vector Control arrives where you require it. The result: Shortest delivery times and straightforward ordering for every product. We have a comprehensive worldwide service network, we provide training for personnel and we support you wherever and whenever you require us so that your drive is always up to speed. 在全球范围内，您都可以以来西门子的可靠技术。我们提供了完善的供应和售后服务系统，以保证 MASTERDRIVES Vector Control可以应用到您需要的任何地方。我们的目标是：对于我们的各种产品，不但交货时间短，而且订货手续简单。另外，我们建立了综合性的全球服务访罗，可以为个人提供培训服务，并且随时随地为您提供技术支持，以保证您的驱动系统总能正常工作。我们可以为您提供现场的服务或及电话支持。 SIMODRIVE 611: The drive concept That moves your machine toward maximum productivity And flexibility! nts外文翻译 8 With the SIMODRIVE 611 converter system, you can combine individual drive systems and easily tune them to the drive performance and the number of axes on machines. SIMODRIVE 611：给您的机械设备带来最大的生产力和最高的灵活性！ - SIMODRIVE-是您的机械设备理想的模块化柔性变频驱动系统 - 使用 SIMODRIVE 611变频系统，可以配合使用多种不同的驱动系统，并且可以很容易地对它们进行适配，以满足必要的驱动性能和机器轴数。 SIMODRIVE 611 is a modular transistor pulse converter that enables multi-axis as well as drive combination solutions. Based on its modular design, SIMODRIVE always offers flexible, economic drive solutions tailored to the task at hand. SIMODRIVE 611是一种模块化晶体管脉冲变频器，可以实现多轴以及组合驱动解决方案。基于其模块化设计，使用 SIMODRIVE，可以提供根据驱动任务而量身定做的灵活而经济的驱动解决方案。 SIMODRIVE 611由几个功能模块组成。电源馈电模块可以提供最大 120 kW的总功率。目前，已经有上百万个驱动器采用了 SIMODRIVE 611系统进行驱动控制，尤其是机床行业。 SIMODRIVE 611 universal插入式闭环控制单元可适用于所有三相电机，为各种应用场合提供理想的驱动解决方案，包括印刷、包装、塑料工业、玻璃工业、陶瓷和石材加工工业中的加工机器，以及冲压机、材料装卸、输送和运输设备。 - Thanks to the international seals of approval CE, EN, CUL - and a wide range of line voltage - SIMODRIVE 611 is ready for operation anywhere in the world. Aside from such classic drive functions as speed and torque control, SIMODRIVE 611 universal also offers integrated positioning functions in further standard versions, helping take a considerable load off the controller. nts外文翻译 9 In the traversing block editor, you can store up to 64 independent traversing blocks per axis in plain text. The SimoCom U startup tool, for example, enables easy entry and storage of the blocks during commissioning. - SIMODRIVE 611已通过 CE、 EN、 CUL国际认证，适用于多种输入电压等级，全球通用。 - 除了传统的速度和转矩控制等驱动功能以外， SIMODRIVE 611 universal还在标准型号中提供有集成的定位功能，从而减轻控制器的负担。在进给程序段编辑器中，每个轴可以以纯文本的方式最多保存 64 个独立的进给程序段。采用用户友好的调试工具 SimoCom U，在调试过程中即可很容易地进行程序段的输入和保存。 - The SIMODRIVE power modules can be set to accommodate any motor. The SIMODRIVE 611 universal closed-loop control plug-in unit enables control of all kinds of motors, including synchronous, induction, linear or torque motors, for servo or spindle applications. The induction motors can be operated with or without an encoder depending on the application. SIMODRIVE 611 is also available in a 2-axis version. The 2-axis power module enables extremely compact set-ups. Modular is the motto: Mains power connections for global players - Large range of mains voltage 3AC 400V,3 AC 415V, 3 AC 480V - Direct operation on TN networks - Also operable on selective universal current sensitive residual-current protective devices in combination with mains filters tuned to the I/RF module (16 KW and higher). I/RF modules for increased operational safety and a clear reduction of system perturbation - Supplied by the closed-loop power interface modules, the drive axes operate independently of mains tolerances. nts外文翻译 10 - During baking, the excess energy is fed back into the power network for added utility. Different cooling solutions for every need - Internal heat dissipation - External heat dissipation - Hose heat dissipation The universal closed-loop control plug-in unit in 1-axis and 2-axis versions All the data safely in one package Safe standstill MOTION-CONNECT: customized top connections for your machines SIMODRIVE电源模块可以与任何电机配合。使用 SIMODRIVE 611 universal插入式闭环控制单元，可以控制所有类型的电机 -包括同步电机、感应电机、直线电机或扭矩电机 -用于伺服或主传动轴应用。根据应用需要，感应电机还可选装编码器。使用 SlMODRIVE 611，即使双轴应用，结构也极为紧凑，除了单轴应用以外， SIMODRIVE 611还提供有双轴驱动型号。它使用双轴电源模块，结构极为紧凑。 - 模块化是 SIMODRIVE 611的设计宗旨可连接全球各种电网 - 电源电压范围宽， 3 AC 400 V， 3 AC415 V， 3 AC 480 V - 可以直接在 TN网中运行 - 通过使用用于 I/RF模块 (16 kW及以上 )的电源滤波器，还可在通用的电流选择性保护设备上运行。 I/RF模块：提高运行安全性，降低系统扰动 o 通过闭环电源接口模块供电 ,驱动轴的运行不受电源扰动影响。 o 在制动过程中，多余电能将被反馈到电网中，实现节电功能 nts外文翻译 11 不同的冷却方式，极力满足各种需要对于 I/RF模块和功率模块，提供有以下冷却方式： o 内部散热 o 外部散热 o 风道散热单轴型和双轴型 SIMODRIVE 611 universal 插入式闭环控制单元直接测量系统。所有数据军安全的保存在一个数据包中安全停机功能 MOTION-CONNECT：用户化的最佳机器连接 - A first-rate drive should be flexible enough to fit into any automation solution. The SIMODRIVE 611 fits the bill. The SIMODRIVE 611universal can be integrated into any automation environment via PROFIBUS DP or even CAN bus. Communication via PROFIBUS DP, the worlds most successful fieldbus standard SimoCom U - the exceptionally easy-to-operate and powerful startup tool Totally Integrated Automation: Drives ES makes it all possible Drive ES Basic: your gate to the world of Totally Integrated Automation Drive ES SIMATIC: configuring communication Positioning: Extremely convenient implementation of functions via the powerful traversing block editor of SimoCom U Reference point approach to cam or zero mark with configurable offset Reference point setting as a configured value by signals, terminal/PROFIBUS DP. Axis coupling nts外文翻译 12 Teach In Universal interfaces to higher-level control systems Analog interface +10V for setpoint input (speed/torque setpoint) Incremental shaft-angle encoder interface WSG (RS 422) Starting lockout Digital inputs/outputs 一流的驱动系统应灵活适配各种自动化解决方案。不管是集成在 SlMAT

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