长安福特产能分析__.doc

Capacity Analysis Capacity Analysis Confidential, , , . Making enough quality parts in the planned operating pattern at the planned production rate to satisfy customer weekly volume requirementsConfidential / Confidential GPDSOEE OEE OEE Confidential GPDSOEE OEE OEE Confidential: / D471 C P415 C P356 C P221, V229 C P131, U251, P221 C P221, D219 C D219 C D219 C U251 C $ PSPTCC J1/MP1MP2Confidential ConfidentialGPDS. .GPDS GPDS (PA). . OEE. GPDS ConfidentialGPDSUnit PTC 34MBJ1 PTCC 33.5MBJ1 Unit PA 27.5MBJ1 PTC/ M1DJ 27MBJ1M125MBJ1PA 20.5MBJ1FDJ 17MBJ1VP13MBJ1PEC 8MBJ1LR/ FEC 5.5MBJ1TT5MBJ1PP2.5MBJ1MP 10MBJ1 #17 Phase 0 PPAP #19Phase 3 PPAP #44 APQP/PPAP (Schedule A)ConfidentialGPDSSchedule A Supplier Engagement #1 #3 #4 GPDS OEE ( ) OEE. OEE OEE. #17 #19 #44 PPAP Phase 0 PPAP Phase 3 Phase 0 (RR)OEE () Phase 3 ( OEE. )OEE OEE OEE OEEQ1ConfidentialOEE vs. OEEIs Demonstrated OEE Required OEEOEE Phase 0 Phase 3 OEE Confidential GPDSOEE OEE OEE ConfidentialConfidentialOEEOEE. : ConfidentialOEEOEE, OEE, OEE OEE : : , , , , . .Confidential () x () () C () OEEOEE : () x () ConfidentialOEE: OEE(Net Ideal Cycle Time) x (Total Good Parts) Net Available TimeConfidential Algebraic Simplification & Verification OEE OEE: (Net Ideal Cycle Time) (Good Parts Produced) (Net Available Time): = 0.133 / = 1771 = 420 OEE = (GPP) / (NAT) (NICT) OEE = (1771) / (420) (0.133) OEE = 56.1% Confidential Algebraic Simplification & VerificationOEE Good Parts Produced Maximum Parts Possible (Total Parts Run) C (Total Defects) (Net Available Time) (Net Ideal Cycle Time) (1821 parts) C (50 parts) (420 minutes) (0.133 min/part)OEE177156.13158The Same As On The OEE FormConfidentialDemonstrated OEE vs. Required OEE OEEOEEGood Parts Produced Max Possible Parts Demonstrated OEEGood Parts Produced from actual performance data. Customer Demand Max Possible Parts Required OEECustomer Demand is the Ford Volume Requirement (APW/MPW) APW/MPWGPDS171944OEEOEE OEE OEEConfidential, : (APW) = 6400 / = 5.0% = 3 / , 5 / , 8 / = 60 / = 15 / = 37 / OEE. :Good Parts ProducedOEEMaximum Parts PossibleConfidentialOEEGood Parts Produced Maximum Parts Possible(Ford Volume Requirement, APW) (Net Available Time) (Net Ideal Cycle Time)(6,400 parts/wk) (105 hours) (37 sec/part)(6,400 parts/wk) (10,216 parts/wk)63%ConfidentialOEE63% OEEConfidentialOEE: OEE = X X OEE, Net Ideal Cycle Time NICT, Good Parts Produced (GPP), (NAT).Good Parts Produced GPPOEE =Maximum Parts Possible=NAT / NICTOEE OEEConfidential10Confidential GPDSOEE OEE OEE Confidential OEEGPDS Unit PTC Unit PA34MBJ1PTCC27.5MBJ1PTC/ M1DJ PA FDJ PEC LR/ FECM1 25MBJ1VP 13MBJ1TT 5MBJ1PP 2.5MBJ1MP1 0MBJ133.5MBJ127MBJ120.5MBJ117MBJ18MBJ15.5MBJ1Volume Communication Tools Part Level DataSourcing Agreement (SA) FPV, APW, MPWSA / Long Lead Tool Orders APW, MPWTool Orders APW, MPWFor Vehicle Parts, Use CPV2 (APW, MPW) For Powertrain Parts, Contact Buyer (AVG, Peak)Buyer / PurchasingCPV2 / MCPVPre-CPV2 / MCPVPrior to populating CPV2 / MCPV, the source of volume information is the Purchasing Program Management Team.ConfidentialPart Level Data:FPV C Financial Planning Volume APW & AVG C Average Weekly Production Volume MPW & Peak C Maximum Weekly Production VolumeGPDS- STA APWMPWGlobal Terms and Conditions Web-GuideConfidentialRequired OEE OEE OEEGraphical ComparisonConfidentialRequired OEEA : OEE OEE APWMPW B OEE : GPDS Deliverable #17: () GPDS Deliverable #19: Phase 0 (Phase 0 Run Rate) GPDS Deliverable #44: Phase 3 (Phase 3 .)C : OEE vs. OEEOEEOEE OEE (Section A) / OEE (Section B)ConfidentialRequired OEEA (OEE) B (OEE) C (). CConfidentialRequired OEE OEE2: OEE 1 ): ( OEEConfidentialOEE (Capacity Planning Analysis, CPA) ConfidentialOEE: ( / )()ConfidentialOEE.Assembly ( / )() Confidential1234OEE: ConfidentialOEE OEE For APW For APW For APW For APW For APW 2846 1 C (0.015)2760 1 C (0.03)2539 1 C (0.08)2526 1 C (0.005)2500 1 C (0.01)OEE ConfidentialOEEOEECPA OEE 100% ConfidentialOEEOEEOEE100%, CPA /2931. 2539/ = 221 (2,539 0.92) C 2,539 = 381 2,539 * 0.15 7.2%ConfidentialOEEOEE C OEE OEE100%ConfidentialOEEOEECPAOEE: : OEE job 12 : 8% 15% : OEE 210 38 ConfidentialOEEOEE: 6 : 8%4% 15%7%. : 8 10: 7760ConfidentialOEEOEE C OEE :F: K: L: M: % () CPA F: K: L: M: () ConfidentialOEEOEEOEE100%A OEE AOEEBOEE OEEConfidentialAOEE CPA 5 Confidential CPA 0 OEE : 58/ ConfidentialOEE OEEOEEGPDS OEE /. ConfidentialOEEOEE OEE Confidential10Confidential GPDSOEE OEE OEE ConfidentialOEE 02 P22108U38X : ConfidentialOEE OEE OEENet Ideal Cycle Time (NICT) Net Available Time (NAT) Good Parts Produced (GPP)ConfidentialOEEOEEOEE 25 OEE 100% : OEE : 1.OEE 2.OEE 3.95% OEEConfidentialOEEOEEConfidentialOEE (F) /100% G1 & G2 G1 & G2ST OEEConfidentialOEEOEE C .Confidential