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轻型载货汽车驱动桥设计【优秀含5张CAD图纸+汽车车辆全套毕业设计】

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轻型载货汽车驱动桥设计【优秀含5张CAD图纸+汽车车辆全套毕业设计】.zip

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摘要

本说明书阐述的内容是关于轻型客车驱动桥总成设计和计算过程。

驱动桥是汽车行驶系的重要组成部分，其基本功用是增大由传动轴或直接由变速器传来的转矩，将转矩分配给左、右车轮，并使左、右驱动车轮具有汽车行驶运动学所要求的差速功能。所以其设计质量直接关系到整车性能的好坏。所以在设计过程中，设计者本着严谨和认真的态度进行设计。

在方案论证部分，对驱动桥及其总成结构形式的选择作了具体的说明。本设计选用了单级减速器，采用的是双曲面齿轮啮合传动，尽量的简化结构，缩减尺寸，有效的利用空间，充分减少材料浪费，减轻整体质量。由于是轻型货车，主要形式在路面较好的条件下，因此没有使用差速锁。

在设计计算与强度校核部分，对主减速器主从动齿轮、差速器齿、轮车轮传动装置和花键等重要部件的参数作了选择。同时也对以上的几个部件进行了必要的校核计算。

关键词：驱动桥，轻型客车，差速器，主减速器

THE DESIGN OF LIGHT DRIVE

ABSTRACT

The main content of this literature is the process of the design and calculation of the drive axle for mini-bus.

As one of main component of vehicle drive line, its basic effect is to enlarge the torques that comes from the drive shafts or directly from the transmission, and distributes the torques to side wheels, and make the side wheels have the differential drive axle has an important effect on vehicle performance, therefore, we should keep a serious and earnest attitude during the course of design.

In the part of selection and argumentation ,a concrete description of structure form of drive axle and its assemblies are made. In this design, it has selected the single-grade main-reducer drive axle, it is two hypoid gears, it can simplify the structure, reduce the size, make effect use of the space and materials, reduce the whole quality..

In the part of designing conclusion and strength check, parameter of the essential units such as the speed reduction,differential,wheel drive mechanism and so on are selected. At the same time, the author makes the strength check to the main speed reduction,differential wheels drive mechanism.

Key words ：drive axle ,mini-bus ,differential gear, main-reducer

前言…………………………………………………………1

第一章驱动桥的结构方案分析…………………….2

第二章主减速器齿轮的设计………………………….4

§2.1 主减速器的结构形式………………………………4

§2.2主减速器主动锥齿轮的支撑形式及安置方法……4

§2.3主减速比的确定……………………………………5

§2.4主减速器齿轮计算载荷的确定……………………6

§2.4.1 从动齿轮计算载荷的确定…………………………6

§2.4.2主动齿轮的计算转矩……………………………7

§2.5主减速器齿轮基本参数的选择………………7

§2.5.1主、从动齿轮齿数的选择…………………………8

§2.5.2从动齿轮节圆直径及端面模数的选择…………8

§2.5.3双曲面齿轮齿宽F的选择………………………8

§2.5.4准双曲面小齿轮偏移距以及方向的选择………8

§2.5.5螺旋角β的选择…………………………………9

§2.5.6法面压力角α的选择…………………………9

§2.5.7圆弧齿锥齿轮铣刀盘名义直径的选择…………9

§2.5.8准双曲面齿轮的计算………………………9

§2.5.9准双曲面齿轮的强度计算………………………17

§2.5.10主减速器齿轮的材料及热处理………………20

§2.5.11主减速器轴承的计算…………………………20

第三章差速器的设计………………………………………………22

§3.1差速器齿轮的基本参数选择……………………22

§3.1.1行星齿轮数目的选择 ……………………………22

§3.1.2行星齿轮球面半径的选择………………………22

§3.1.3 行星齿轮和半轴齿轮齿数的选择…………………22

§3.1.4 差速器锥齿轮以及半轴齿轮节圆直径的初步确…23

§3.1.5压力角……………………………………………23

§3.1.6行星齿轮安装孔的直径以及深度L………………23

§3.2差速器齿轮的几何尺寸的计算和强度计算………24

第四章驱动车轮的传动装置……………………………………27

§4.1半轴结构型式分析………………………………………27

§4.2半轴的设计计算………………………………………27

§4.2.1全浮式半轴杆部直径的初选…………………………27

§4.2.2强度校核……………………………………………28

第五章驱动桥桥壳……………………………………………29

§5.1驱动桥壳结构方案分析………………………………29

结论…………………………………………………………………30

参考文献………………………………………….…………………31

致谢…………………………………………………………………32

参考文献

[1] 刘惟信.汽车车桥设计.北京：清华大学出版社，2003

[2] 徐　灏.机械设计手册（3）北京：机械工业出版社，1995

[3] 余志生.汽车理论　北京：机械工业出版社，1995

[4] 王望舒.汽车设计北京：机械工业出版社，2004

[5] 陈家瑞.汽车构造（下册）.北京：机械工业出版社，2002

[6] 张文春.汽车理论北京：机械工业出版社，2009

[7] 濮良贵、纪名刚.机械设计北京：高等教育出版社，2006

[8] 王昆.机械设计、机械设计基础课程设计. 北京：高等教育出版社，2005

[9] 陈于萍.互换性与测量技术基础.北京：机械工业版社，2003

[10] 彭文生、李志明、黄华梁.机械设计. 北京：高等教育出版社，2002

[11] 吴宗泽.机械设计实用手册.北京：化学工业出版社，2001

[12] 刘惟信.圆锥齿轮与双曲面齿轮传动.北京：人民交通出版社，1985

[13] 东北工学院机械设计/机械制图教研室.机械零件设计手册.北京：冶金工业出版社，1976

[14] 刘小年.机械制图（第二版）.北京：机械工业出版社，1999

[15] 侯洪生.机械工程图学.北京：科学出版社，2008

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内容简介：: I 赛车和车辆动力学介绍汽车赛车的主要目的是实现一个整体的车辆配置，并且这种配置遵守一个指定的类型的规则，能够在一个驾驶员利用在他们能力范围内的技术的最少的时间内覆盖一个给定的赛道。在设计制造一个赛车时有许多因素要考虑，但是在这里我们只考虑悬架设置。控制一个高速机动车辆的主要力量是由四个小补丁发展起来的，这就是四个轮胎与地面接触的地方。对于轮胎产生的力量和时间在根源上有一个了解对于理解车辆动力学是非常有必要的 (Gillespie, 1992)。为了最大化轮胎与地面的接触，对于手头上的任务建立正确的悬架几何以及选择正确的弹簧和休克吸收器是非常重要的。轮胎与地面的接触面越大，车辆就会有更多的抓地力和牵引力，反过来会使车更加安全的高速行驶。什么阻碍了一个车辆在运行时的动力？接下来将要谈论一系列因素。第一个也是最明显的因素就是路况，凹凸不平的路面肯定车辆的驾驶。第二个因素是轮胎 /车轮总成。理性的情况下这个组装是柔软并且能够吸收小幅度的震动和颠簸，这基本上意味着它不会添加任何震动给车辆，包括在车轮组装上的不平衡，空间的变化和刚度变化。 (Gillespie 1992)。接下来要考虑的因素，也是在这个项目中需要考虑的最主要的因素，那就是动力传动系统励磁。也就是在这里，扭矩从发动机传送到传动轴通过变速箱，而后进入差动器将会试图延其中心扭曲后桥总成线，称为轴风力，这使轴偏在其弹簧上，迫使整个车的后面上升，由于扭曲的轴也使整个车侧向。重新设计的悬架将努力保持这种传动系励磁降到最低 (Gillespie 1992)。当为赛车建立悬架系统时，需要区分提高汽车性能的变化和调整或平衡汽车的变化。第一类包括增加更多动力和更好轮胎的东西，而第二类包括诸如修改弹簧利率和轴中心的调整 (Milliken and Milliken 1995). 赛车就是在其限度内驾驶汽车。找到一个可以驱动产生这种期望的性能的车辆配置称为设置或底盘调优。这是一个艰巨的任务，需要适应每个电路和司机的能力和偏好。在参赛前在可用的时间内实现最优的设置往往是不可nts II 能的，司机将就着仍存在于车辆上的一些缺陷 (Milliken and Milliken 1995). 设计汽车的主要目的是实现良好的汽车转弯平衡（中性驾驶），找到转弯和高速电路以及消除特定控制盒稳定性问题上的折中，这些是司机所报道的在赛道任何一点上的情况 (Milliken and Milliken 1995)。当为一个赛车设计悬架设置的时候，需要考虑许多因素，因为每个组件和调整都会影响车辆的驾驶，同时也影响其他组件的操作方式。重量变化的影响，制动偏见，滚刚度，轴中心等许多因素都需要认真考虑以便实现一个理想的配置。 (Milliken and Milliken 1995). 这项设计的两个主要目的是实现最大反蹲和几何轴中心，这两种几何体是可以调节的以便于小的调整，便于悬架系统在不同的情况下最大化的使用。轴中心的高度部分决定了汽车在摇摆时的侧向力分布，在车轮的尾部降低轴中心的高度能够降低车尾部的摇摆程度，在转弯时，车尾的轮子也会比车前轮更加平稳。 (Milliken and Milliken 1995). 为了设计反蹲，需要清楚有效的点轴心或轮胎与地面的接触路径，用来计算实现这个几何体最大的角度。 (Bastow, Whitehead. 1993) 设计反蹲的目的是给车轮传递足够的力量，防止它们失去牵引力，其余的力量用来推动汽车前进。如果一个假象的线通过下链接栏到汽车的前面，然后绘制另一条假想线通过上面的链接栏一直向前，直到它与那一条较低的线交叉，即时中心就被发现了。 (Bastow, Whitehead. 1993) 现在我们想象一下车辆的重心集中在集成电路所在的加速杆上。重心决定了力量是如何应用于悬架就像列车来驱动车辆前进一样。如果集成电路太高，那么就会有许多动力浪费在推动车尾向上。如果集成电路太低，那么就将没有足够的力量应用到后面的轮胎，结果会出现轮胎过度旋转的现象。无论集成电路在重心的前面或后面，都会有一些变量存在。某个地方会有一个位置，将把足够的力量应用于车轮，会阻止车轮旋转，其余的力量将推动汽车前进，这个可以用反蹲来计算，为特定的汽车填写变量。 (Bastow, Whitehead. 1993) 一旦轴中心和反蹲几何被最大化，那么就是时候查看一下弹簧刚度了。弹簧刚度影响侧骑弹簧负载转移分布。降低车辆一端的弹簧刚度甚至会结束那一段的负载能力，但是可以提高这一段的横向力。在一辆汽车上更硬的弹簧能够减少车体的摇摆，这对于一辆赛车是非常理想的。一辆赛车，相对于nts III 驱动的那一端，未驱动的那一端会很生硬的上下跳跃，这就使得驱动轮更加均匀的加载牵引力。 (Milliken and Milliken 1995). 差速器（通常被称为 diff）主要把由传动轴传来的扭矩传输到车轮上。有三种主要类型的差速器，开放式差速器，锁定型（称为线轴）以及有限滑动式差速器。所选的差速器类型会影响一辆汽车的牵引力大小。大多数工厂路上的汽车都是开放式的差速器，这样的差速器是通过如下方式工作的，参考下面的图表。一个小齿轮的旋转是由一个驱动轴和更大的环形齿轮驱动的。环形齿轮驱动几个小齿轮以便两个侧齿轮可以朝向相反的方向。这两个侧齿轮使轴转动一半，反过来又可以驱动轮子运动。 (Wikipedia, 2007) 这两个外部的小齿轮能够互相旋转的原因是左边和右边的轮子在汽车行进时能够以不同的速度旋转，虽然在所有条件下提供给每个轴的扭矩是相同的。图表 2.1 开放式差速器 http:/www.offroa ders .c om/info/tech -c orner/proj ec t-cj7/i ma ges /loc ker/open -di fferential-partsid.Jpg 每个车轮的扭矩是发动机和在那个轮子上的牵引力的阻力的传输的结果。除非符合异常高，发动机和变速箱通常可以提供尽可能多的转矩，因此限制因素通常是每个轮子的牵引力。很容易的就可以把牵引力定义为在车轮开始滑动前产生于车轮和地面之间的力矩。如果所有的驱动轮总的牵引力超过推动汽车在任何情况下前进的转矩，那么这个车轮就会被驱动前进，否则，只能有一个或几个轮子旋转。 (Wikipedia, 2007). 这种开放式差速器的局限性是由于相对于其他轮子来说，它总是允许旋转更快的的轮子。例如把一个非弹簧的重量从左边转移到车的右边，因此右边的轮子对地面会有更大的力量，相应的左边车轮对地面的力量就会变小，这样通常会导致左边的驱动轮旋转或是去牵引力，在这个过程中，差速器中的小齿轮开始互相旋转起来，从而使负重的轮子也就是右轮比左轮对旋转有更大的阻挡力。开放式的差速器能够使左轮旋转的更快，并且使右轮保持现有的速度。 (Wikipedia, 2007). 注意开放式差速器对两个轮子提供同样大的转矩，因此两个轮子推动汽车向前行驶的力量是相同的，虽然左边的轮子去打破牵引力所需的力量比右nts IV 边的轮子更大，但是相对于右轮，左轮能够转得更快。 (Wikipedia, 2007). 这个已经使许多人认为开放式差速器是单轮驱动，虽然这种类型的差速器给两个驱动轮提供了同样的转矩。由于不同程度的牵引力是由许多因素决定的，例如路面，重量变化以及发动机和动力传动系统的扭转力矩等等，因此开放式差速器是不适合于比赛的。接下来介绍限滑差速器，最常用的形式是离合式限滑差速器。这种类型的差速器使用离合器片用来限制两侧齿轮的速度，只要一个轮子有摩擦就可以使有用的力矩传输到两个轮子上。这种限滑差速器是电路赛车最常使用的差速器类型。 (Wikipedia, 2007) 锁定差速器或管路式不包括小齿轮，并且两个轮子的速度总是一样的。这种差速器最主要的局限性是不允许车轮以不同的速度旋转，因此汽车很难转入角落，因为两个驱动轮总是试图推动汽车在一个直线行进。这种差速器类型通常被用于拉力赛和低预算电路赛车上，因为比起限滑差速器，锁定差速器价格更加低廉。 nts V An introduction to racing and vehicle dynamics The main aim in motor vehicle racing is to achieve an overall vehicle configuration, which abides by the rules of a given class, which can cover a given race track in a minimal time, when piloted by a driver utilizing techniques within their capabilities. There are many factors to be considered when designing and building a race vehicle, but for this case we will only be looking into the rear suspension setup. The primary forces by which a high speed motor vehicle is controlled is developed in four small patches, this is where the four tyres make contact with the road surface. A knowledge of the forces and moments generated by the tyres at the ground is essential to understanding vehicle dynamics (Gillespie, 1992). To maximize the tyre contact with the road at all times it is important to set up the suspension geometry correctly and select the correct springs and shock absorbers for the task at hand as evidently the more contact the tyres have with the road surface, the more grip or traction the vehicle will have which in turn will allow the car to travel at higher speeds more safely. What upsets the dynamics of a vehicle whilst in motion? There are a number of factors which will now be discussed. The first and most obvious is the quality of road surface, as bumps and dips most certainly upset the handling of the vehicle. The second factor is the tire/ wheel assembly. Ideally the assembly is soft and accommodating to absorb small vibrations and bumps to some extent as well as running true, which essentially means it isnt adding any vibrations to the vehicle in the form of unbalance in the wheel assembly, dimensional variations and stiffness variations (Gillespie 1992). The next factor to be considered, which is a major factor that is be ing considered in this project in particular is driveline excitation. This is where the torque transmitted from the engine through the gearbox on to the driveshaft and into it. differential will try to twist the rear axle assembly along its centre line nts VI which is referred to as axle wind up, this causes the axle to skew on its springs forcing the whole rear of the car to hop or tramp, this also tends to force the car sideways due to the skewing of the axle. The redesigned rear suspension will strive to keep this drive train excitation to a minimum (Gillespie 1992). When setting up a suspension system for a race car it is necessary to make the distinction between changes that will always improve the performance of the car and changes that will tune or balance the car. The first category consists of things like adding more power or getting better tyres, where as the second category consists of things such as making changes to spring rates and roll centre adjustments (Milliken and Milliken 1995). Racing is all about driving a car at its limits. Finding a vehicle configuration which can be driven to produce this desired performance is referred to as setting up or chassis tuning. It is a difficult task requiring many compromises to fit each circuit and the drivers capabilities and preferences. Often it will not be possible to achieve the optimum setup in the available time for testing prior to a race event and the driver will have to make do with any deficiencies that remain in the vehicle (Milliken and Milliken 1995). The principal objectives in setting up the car are achieving a good cornering balance (neutral steer), finding a compromise between cornering and drag on high speed circuits and eliminating specific control and stability problems at any points on the race circuit as reported by the driver (Milliken and Milliken 1995). There are many factors to be considered when designing the suspension set up of a race car, as each component and adjustment will have an effect on the way the vehicle handles and will also have an effect on the manner in which the other related components will operate. The effects of weight shifts, brake bias, roll stiffness, roll centre, anti dive, camber are all factors that need to be carefully looked into to achieve a desirable set up (Milliken and Milliken 1995). Two of the major objectives of this project are to achieve optimum anti squat and roll centre geometrys, both of these geometrys will be adjustable to allow for minor tweaks to optimize the use of the rear suspension system i n nts VII different circumstances. Roll centre heights partially determine the way the roll moment on the car from lateral force is distributed. Lowering the roll centre on the rear of the vehicle will lower the roll moment resisted by that end; the wheels on that end will be more evenly loaded in cornering compared to the front of the car (Milliken and Milliken 1995). To set up anti squat, the effective point pivots or suspension travel paths of the tyre to road contact need to be known to calculate the optimum angles for this geometry to be achieved. (Bastow, Whitehead. 1993) The goal in setting up anti squat is to transfer just enough force to the tyres to keep them from loosing traction and then allow the rest of the force to push the car forward. If an imaginary line is drawn through the lower link bar in a forward direction toward the front of the car and another imaginary line is then drawn through the upper link bar forward until it intersects with the lower line, the Instant Centre (IC) is found. (Bastow, Whitehead. 1993) Now imagine that the Centre of Gravity (CG) of the vehicle is concentrated at the gearstick. Where the IC is located when compared with the CG is what determines how the force applied to the rear suspension from the drive train acts on the vehicle to get it moving. If the IC is too high then there will be too much energy wasted pushing the rear of the car skyward. If the IC is set too low then there will not be enough force applied to the rear tires and as a result there will be excessive wheel spin. There are also variables if the IC is in front of the CG or behind the CG. Somewhere there is going to be a position that will apply just enough force to the tires to keep them from spinning and the rest of the force will push the car forward, this can be determined using anti squat calculations, filling in the variables for the particular car in question. (Bastow, Whitehead. 1993) Once the roll centre and anti squat geometry is optimised is it then time to look at spring rates. Ride spring rates a ffect the lateral load transfer distribution. Lowering the spring rate on one end of the vehicle will even out the loads on that particular end and this will raise the lateral force available from that end. The fitment of stiffer springs than what is found on a production nts VIII car will generally limit the amount of body motion in pitch and roll, this is desirable for a race car. Race cars generally wind up with the un-driven end of the car very stiffly sprung relative to the driven end, this keeps drive wheels more evenly loaded for traction (Milliken and Milliken 1995). The differential (commonly referred to as the diff) basically transmits the torque transmitted from the driveshaft on to the wheels. There are three main types of differential to be discussed here, the open differential, the locked type (known as a spool) and the Limited slip differential (LSD). The type of diff chosen will greatly affect the amount of traction a car will have. Most factory road going cars are fitted with open differentials. An open differential works in the following manner. Refer to the figure below and while reading the following. A pinion gear which is rotated by the drive shaft engages with the much larger ring gear or crown wheel. The ring gear drives a small set of three planetary gears which are designed so that the two side gears can turn in opposite directions to one another. These two side gears turn the axle half shafts, which in turn drive the wheels (Wikipedia, 2007). The reason for the two outer planetary gears being able to rotate against one another is so that the right and left wheels can rotate at different speeds when the car is negotiating a corner, although the same torque is supplied to each of the axle shafts under all conditions. Figure 2.1 Open differential http:/www.offroa ders .c om/info/tech -c orner/proj ec t-cj7/i ma ges /loc ker/open -di fferential-pa rtsid. The torque on each wheel is a result of the engine and transmission applying torsion against the resistance of the traction at that wheel. Unless the load is exceptionally high, the engine and transmission can usually supply as much torque as necessary, so the limiting factor is usually the traction under each wheel. It is therefore convenient to define traction as the amount of torque that can be generated between the tyre and the ground before the wheel starts to slip. If the total traction under all the driven wheels exceeds the torque required to push the car forward at any particular instant, the vehicle nts IX will be driven forward; if not, then one or more wheels will simply spin (Wikipedia, 2007). The limitation of the open differential is due to the fact that it will always allow the wheel of lesser resistance to spin faster relative to the other wheel. For example in a left hand turn the weight of the unsprung mass will tend to shift to the right hand side of the car in roll therefore applying a greater force into the road to the right wheel and effectively a lesser force into the road on the left wheel, this will generally to cause the lef t driven wheel to spin or loose traction. In this process the planetary gears inside the diff will start to rotate against each other as the loaded wheel (right) has a greater resistance from spinning than the left wheel. The open differential will allow the left wheel to spin faster, with the right wheel maintaining its current speed. Note that the open differential supplies the same amount of torque to both wheels, so both wheels are striving to push the car forward the same amount, although due to the force required for the left wheel to break traction being much less than the right wheel it will effectively spin much faster relat

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