铰链主体(B型)加工工艺编制及实体加工仿真.doc
GY01-253@铰链主体(B型)加工工艺编制及实体加工仿真
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GY01-253@铰链主体(B型)加工工艺编制及实体加工仿真,机械毕业设计全套
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班 级: 161003 姓 名:周 瑞 指导教师:贺 荣 西北工业大学明德学院 2010级毕业设计答辩 nts论文题目: 铰链主体( B型)加工工艺编制及实体加工仿真 本论文主要运用 AutoCAD绘制铰链主体(B型)的零件图,以及加工工艺卡片,运用MasterCAM软件,对零件进行机床上的加工仿真。 铰链是用来连接两个固体,并允许两者之间做转动的机械装置。最常见的是门窗上安装的铰链。本篇论文铰链 (B)主要介绍天线铰链。 nts本论文的主要内容: 1 2 3 铰链( B型)的工艺分析 铰链( B型)工艺规程设计 铰链( B型)实体加工仿真 nts一、 铰链( B型)的工艺分析 实体图 铰链( B型)主体前视图 铰链( B型)主体后视图 nts1、零件及 刀具 材料 的选择 本次加工的 铰链主体 B所用到的材料为LY12-LZ( 硬铝合金 ) ,它的硬度 一般 ,对刀具的磨损 不大。 根据各种刀具的特点以及设计上的精度要求我们大部分都会选用价格低廉的高速钢刀具 。 一、 铰链( B型)的工艺分析 nts2、工艺分析 一、 铰链( B型)的工艺分析 ( 1)上、下表面及台阶面的粗糙度要求为 3.2m, 可选择“ 粗铣 精铣 ”方案。 ( 2)零件孔的分析。 nts一、 铰链( B型)的工艺分析 nts1、 工艺路线的设计 原则 理想的加工路线不仅可以加工出合格的产品同时也能使数控机床得到合理的利用和充分的发挥。要实现这一原则必须实现这两个原则:一是 保证精度原则 ,二是 提高生产效率原则 。 安排零件表面的加工顺序时,通常应遵循以下几个原则: ( 1)先基面后其他面 ( 2)先粗后精 ( 3)先主后次 ( 4)先面后孔 二、 铰链( B型)工艺规程设计 nts 二、 铰链( B型)工艺规程设计 粗加工: 下料 铣六面 铣凸台 粗铣底面 粗铣上面 2、 制订铰链( B型)工艺路线 nts二、 铰链( B型)工艺规程设计 精加工: 精铣上端面 精铣底面 精铣前端面(精铣前端面、精铣凹台) 前端面打孔 铣前端面左、右翅膀 铣后端面 铣后端面翅膀 铣方通槽 电火花清根 nts铰链主体( B型)正面的仿真: 三、铰链( B型)实体加工仿真 1、首先把该零件图导入 MasterCAM中,将圆心放在原点。 nts2、其次,进行粗加工型腔仿真: 工序 1:打工艺孔 工序 2:铣凹台 工序 3:铣半圆 工序 4、 5:铣型腔 由此可以生成刀具路径。 三、铰链( B型)实体加工仿真 nts三、铰链( B型)实体加工仿真 3、精加工型腔仿真: nts 谢谢各位老师的观看,希望对本篇论文提出宝贵的意见! nts 科技外文翻译 学 院: 西北工业大学明德学院 专 业: 机械设计制造及自动化 班 级: 161003 班 姓 名: 周 瑞 学 号: 103366 指导老师: 贺 荣 nts Mechanical Design A machine is a combination of mechanisms and other components which transforms, transmits. Examples are engines, turbines, vehicles, hoists, printing presses, washing machines, and movie cameras. Many of the principles and methods of design that apply to machines also apply to manufactured articles that are not true machines. The term mechanical design is used in a broader sense than machine design to include their design. the motion and structural aspects and the provisions for retention and enclosure are considerations in mechanical design. Applications occur in the field of mechanical engineering, and in other engineering fields as well, all of which require mechanical devices, such as switches, cams, valves, vessels, and mixers. Designing starts with a need real.Existing apparatus may need improvements in durability, efficiency, weight, speed, or cost. New apparatus may be needed to perform a function previously done by men, such as computation, assembly, or servicing. With the objective wholly or partly In the design preliminary stage, should allow to design the personnel fully to display the creativity, not each kind of restraint. Even if has had many impractical ideas, also can in the design early time, namely in front of the plan blueprint is corrected. Only then, only then does not send to stops up the innovation the mentality. Usually, must propose several sets of design proposals, then perform the comparison. Has the possibility very much in the plan which finally designated, has used certain not in plan some ideas which accepts. When the general shape and a few dimensions of the several components become apparent, analysis can begin in earnest. The analysis will have as ntsits objective satisfactory or superior performance, plus safety and durability with minimum weight, and a competitive cost. Optimum proportions and dimensions will be sought for each critically loaded section, together with a balance between the strengths of the several components. Materials and their treatment will be chosen. These important objectives can be attained only by analysis based upon the principles of mechanics, such as those of static for reaction forces and for the optimum utilization of friction; of dynamics for inertia, acceleration, and energy; of elasticity and strength of materials for stress and deflection; of physical behavior of materials; and of fluid mechanics for lubrication and hydrodynamic drives. The analyses may be made by the same engineer who conceived the arrangement of mechanisms, or, in a large company, they may be made by a separate analysis division or research group. Design is a reiterative and cooperative process, whether done formally or informally, and the analyst can contribute to phases other than his own. Product design requires much research and development. Many Concepts of an idea must be studied, tried, and then either used or discarded. Although the content of each engineering problem is unique, the designers follow the similar process to solve the problems. Product liability suits designers and forced in material selection, using the best program. In the process of material, the most common problems for five (a) dont understand or not use about the latest application materials to the best information, (b) failed to foresee and consider the reasonable use material may (such as possible, designers should further forecast and consider due to improper use products. In recent years, many products liability in litigation, the use of products and hurt the plaintiff accused manufacturer, and won the decision), (c) of the materials used all or some of the data, data, especially when the uncertainty long-term performance data is so, (d) quality control method is not suitable and unproven, (e) by some completely incompetent persons choose materials. Through to the above five questions analysis, may obtain these ntsquestions is does not have the sufficient reason existence the conclusion. May for avoid these questions to these questions research analyses the appearance indicating the direction. Although uses the best choice of material method not to be able to avoid having the product responsibility lawsuit, designs the personnel and the industry carries on the choice of material according to the suitable procedure, may greatly reduce the lawsuit the quantity. May see from the above discussion, the choice material people should to the material nature, the characteristic and the processing method have comprehensive and the basic understanding. Finally, a design based upon function, and a prototype may be built. If its tests are satisfactory, the initial design will undergo certain modifications that enable it to be manufactured in quantity at a lower cost. During subsequent years of manufacture and service, the design is likely to undergo changes as new ideas are conceived or as further analyses based upon tests and experience indicate alterations. Sales appeal. Some Rules for Design In this section it is suggested that, applied with a creative attitude, analyses can lead to important improvements and to the conception and perfection of alternate, perhaps more functional, economical, and durable products. To stimulate creative thought, the following rules are suggested for the designer and analyst. The first six rules are particularly applicable for the analyst. 1. A creative use of need of physical properties and control process. 2. Recognize functional loads and their significance. 3. Anticipate unintentional loads. 4. Devise more favorable loading conditions. 5. Provide for favorable stress distribution and stiffness with minimum weight. nts6. Use basic equations to proportion and optimize dimensions. 7. Choose materials for a combination of properties. 8. Select carefully, stock and integral components. 9. Modify a functional design to fit the manufacturing process and reduce cost. 10. Provide for accurate location and noninterference of parts in assembly. Machinery design covers the following contents. 1. Provides an introduction to the design process , problem formulation ,safety factors. 2. Reviews the material properties and static and dynamic loading analysis , Including beam , vibration and impact loading. 3. Reviews the fundamentals of stress and defection analysis. 4. Introduces fatigue-failure theory with the emphasis on stress-life approaches to high-cycle fatigue design, which is commonly used in the design of rotation machinery. 5. Discusses thoroughly the phenomena of wear mechanisms, surface contact stresses ,and surface fatigue. 6. Investigates shaft design using the fatigue-analysis techniques. 7. Discusses fluid-film and rolling-element bearing theory and application 8. Gives a thorough introduction to the kinematics, design and stress analysis of spur gears , and a simple introduction to helical ,bevel ,and worm gearing. 9. Discusses spring design including compression ,extension and torsion springs. 10. Deals with screws and fasteners including power screw and preload fasteners. 11. Introduces the design and specification of disk and drum clutches ntsand brakes. Machine Design The complete design of a machine is a complex process. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge. One of the first steps in the design of any product is to select the material from which each part is to be made. Numerous materials are available to todays designers. The function of the product, its appearance, the cost of the material, and the cost of fabrication are important in making a selection. A careful evaluation of the properties of a. material must be made prior to any calculations. Careful calculations are necessary to ensure the validity of a design. In case of any part failures, it is desirable to know what was done in originally designing the defective components. The checking of calculations (and drawing dimensions) is of utmost importance. The misplacement of one decimal point can ruin an otherwise acceptable project. All aspects of design work should be checked and rechecked. The computer is a tool helpful to mechanical designers to lighten tedious calculations, and provide extended analysis of available data. Interactive systems, based on computer capabilities, have made possible the concepts of computer aided design (CAD) and computer-aided manufacturing (CAM). How does the psychologist frequently discuss causes the machine which the people adapts them to operate. Designs personnels basic responsibility is diligently causes the machine to adapt the people. This certainly is not an easy work, because certainly does not have to all people to say in fact all is the most superior operating area and the operating process. Another important question, project engineer must be able to carry on the exchange and the consultation with other concerned personnel. In the initial stage, ntsdesigns the personnel to have to carry on the exchange and the consultation on the preliminary design with the administrative personnel, and is approved. This generally is through the oral discussion, the schematic diagram and the writing material carries on. If front sues, the machine design goal is the production can meet the human need the product. The invention, the discovery and technical knowledge itself certainly not necessarily can bring the advantage to the humanity, only has when they are applied can produce on the product the benefit. Thus, should realize to carries on before the design in a specific product, must first determine whether the people do need this kind of product Must regard as the machine design is the machine design personnel carries on using creative ability the product design, the system analysis and a formulation product manufacture technology good opportunity. Grasps the project elementary knowledge to have to memorize some data and the formula is more important than. The merely service data and the formula is insufficient to the completely decision which makes in a good design needs. On the other hand, should be earnest precisely carries on all operations. For example, even if places wrong a decimal point position, also can cause the correct design to turn wrongly. A good design personnel should dare to propose the new idea, moreover is willing to undertake the certain risk, when the new method is not suitable, use original method. Therefore, designs the personnel to have to have to have the patience, because spends the time and the endeavor certainly cannot guarantee brings successfully. A brand-new design, the request screen abandons obsoletely many, knows very well the method for the people. Because many person of conservativeness, does this certainly is not an easy matter. A mechanical designer should unceasingly explore the improvement existing product the method, should earnestly choose originally, the process confirmation principle of design in this process, with has not unified it after the confirmation new idea. nts The machine design is through designs the new product or improves the old product to meet the human need the application technical science. It involves the project technology each domain, mainly studies the product the size, the shape and the detailed structure basic idea, but also must study the product the personnel which in aspect the and so on manufacture, sale and use question. Carries on each kind of machine design work to be usually called designs the personnel or machine design engineer. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge. If front sues, the machine design goal is the production can meet the human need the product. The invention, the discovery and technical knowledge itself certainly not necessarily can bring the advantage to the humanity, only has when they are applied can produce on the product the benefit. Thus, should realize to carries on before the design in a specific product, must first determine whether the people do need this kind of product Must regard as the machine design is the machine design personnel carries on using creative ability the product design, the system analysis and a formulation product manufacture technology good opportunity. Grasps the project elementary knowledge to have to memorize some data and the formula is more important than. The merely service data and the formula is insufficient to the completely decision which makes in a good design needs. On the other hand, should be earnest precisely carries on all operations. For example, even if places wrong a decimal point position, also can cause the correct design to turn wrongly. A good design personnel should dare to propose the new idea, moreover is willing to undertake the certain risk, when the new method is not suitable, ntsuse original method. Therefore, designs the personnel to have to have to have the patience, because spends the time and the endeavor certainly cannot guarantee brings successfully. A brand-new design, the request screen abandons obsoletely many, knows very well the method for the people. Because many person of conservativeness, does this certainly is not an easy matter. A mechanical designer should unceasingly explore the improvement existing product the method, should earnestly choose originally, the process confirmation principle of design in this process, with has not unified it after the confirmation new idea. Newly designs itself can have the question occurrence which many flaws and has not been able to expect, only has after these flaws and the question are solved, can manifest new goods come into the market the product superiority. Therefore, a performance superior product is born at the same time, also is following a higher risk. Should emphasize, if designs itself does not request to use the brand-new method, is not unnecessary merely for the goal which transform to use the new method. In the design preliminary stage, should allow to design the personnel fully to display the creativity, not each kind of restraint. Even if has had many impractical ideas, also can in the design early time, namely in front of the plan blueprint is corrected. Only then, only then does not send to stops up the innovation the mentality. Usually, must propose several sets of design proposals, then perform the comparison. Has the possibility very much in the plan which finally designated, has used certain not in plan some ideas which accepts. How does the psychologist frequently discuss causes the machine which the people adapts them to operate. Designs personnels basic responsibility is diligently causes the machine to adapt the people. This certainly is not an easy work, because certainly does not have to all people to say in fact all is the most superior operating area and the operating process. nts Another important question, project engineer must be able to carry on the exchange and the consultation with other concerned personnel. In the initial stage, designs the personnel to have to carry on the exchange and the consultation on the preliminary design with the administrative personnel, and is approved. This generally is through the oral discussion, the schematic diagram and the writing material carries on. In order to carry on the effective exchange, needs to solve the following problem: (1) designs whether this product truly does need for the people? Whether there is competitive ability (2) does this product compare with other companies existing similar products? (3) produces this kind of product is whether economical? (4) product service is whether convenient? (5) product whether there is sale? Whether may gain? Only has the time to be able to produce the correct answer to above question. But, the product design, the manufacture and the sale only can in carry on to the above question preliminary affirmation answer foundation in. Project engineer also should through the detail drawing and the assembly drawing, carries on the consultation together with the branch of manufacture to the finally design proposal. Usually, can have some problem in the manufacture process. Possibly can request to some components size or the common difference makes some changes, causes the components the production to change easily. But, in the project change must have to pass through designs the personnel to authorize, guaranteed cannot damage the product the function. Sometimes, when in front of product assembly or in the packing foreign shipment experiment only then discovers in the design some kind of flaw. These instances exactly showed the design is a dynamic process. Always has a better method to complete the design work, designs the personnel to be supposed unceasingly diligently, seeks these better method. nts Recent year, the engineerig material choice already appeared importantly. In addition, the choice process should be to the material continuously the unceasing again appraisal process. The new material unceasingly appears, but some original materials can obtain the quantity possibly can reduce. The environmental pollution, material recycling aspect and so on use, workers health and security frequently can attach the new limiting condition to the choice of material. In order to reduce the wei
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