基于虚交点的圆锥孔端面尺寸数显测量装置设计【11张CAD图纸与说明书全套资料】
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基于虚交点的圆锥孔端面尺寸数显测量装置设计【11张CAD图纸与说明书全套资料】
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学生姓名贾振龙班级机制053指导教师陈锡渠论文(设计)题目基于虚交点的圆锥孔端面尺寸数显测量装置目前已完成任务1. 开题报告及任务书2. 英文资料和论文相关资料的搜索3. 对于该测量装置原理的研究和分析4. 该测量装置的结构设计和三维建模是否符合任务书要求进度:符合尚需完成的任务1. 该测量装置中各零件设计的进一步完善2. 对测量装置测量精度的分析3. 论文的撰写能否按期完成论文(设计):能存在问题和解决办法存在问题1. 开题报告及任务书写的不够深入和规范2. 装置的结构设计不合理3. 装置的三维模型需要加以修改拟采取的办法1. 查询资料补足内容2. 修改更正不足内容3. 多请教老师,完善论文指导教师签 字日期 年 月 日教学院长(系主任)意 见 签字: 年 月 日河南科技学院本科毕业论文(设计)中期进展情况检查表毕业论文(设计)任务书题目名称 基于虚交点的圆锥孔端面尺寸数显测量装置学生姓名贾振龙所学专业机械设计制造及其自动化班级051班指导教师姓名陈锡渠所学专业机械设计制造及其自动化职称副教授完成期限 2008年12月22日 至 2009年1月9日一、论文(设计)主要内容及主要技术指标(一)主要内容圆锥孔端面尺寸数显测量装置的工作原理分析、精度分析,测量范围确定,结构设计(包括卡爪结构结构设计、不完整铰链结构设计、定位机构设计、数显系统选择等)。(二)主要技术指标最大测量直径:150mm 测量精度:0.02mm锥最大度: 1200二、 毕业论文(设计)的基本要求1.毕业设计报告:有400字左右的中英文摘要,正文后有20篇左右的参考文献,正文中要引用5篇以上文献,并注明文献出处。2.有不少于2000汉字的与本课题有关的外文翻译资料。3.毕业设计字数在20000字以上。4.三维模型,相关图纸。三、毕业论文(设计)进度安排1.2008年12月22日-2009年1月9日,下达毕业设计任务书;寒假期间完成英文资料翻译和开题报告。2. 2009年2月16-2月27日(第1-2周),指导教师审核开题报告、设计方案和英文资料翻译。3. 2009年3月2日-4月24日(第3-10周),毕业设计单元部分设计。4. 2009年4月26日-5月1日(第10-11周),毕业设计中期检查。5. 2009年5月4日-5月22日(第12-14周),结构设计、三维建模,整理、撰写毕业设计论文。6. 2009年5月25-6月5日(第15-16周)上交毕业设计报告,指导教师、评阅教师审查评阅设计报告,毕业设计答辩资格审查。毕业设计答辩,学生修改整理设计论文。河南科技学院本科生毕业论文(设计)开题报告题目名称 基于虚交点的圆锥孔端面尺寸数显测量装置学生姓名贾振龙所学专业机械设计制造及其自动化学号20050334321指导教师姓名陈锡渠所学专业 机械设计制造及其自动化职称副教授完成期限2008年12月22日至2009年6月5日1、 选题的目的和意义圆锥孔配合在机械设备中应用十分广泛。圆锥孔的加工虽不及内孔、平面加工那样广泛,但在机械加工中也常遇到,不同用途的锥孔的要求也不一样,在制造圆锥孔工件时,需要控制工件的锥孔直径尺寸(锥孔面与端面交线尺寸),当尺寸精度要求较高时,使用通用量具在生产现场很难实现对该尺寸的精确测量。而且圆锥孔的端面往往有毛刺或倒角,尤其是有倒角时,所测点在实体上并不存在,转化成测空间交点距离的问题,测空间交点距离也需专用测量工具并进行计算,有时还需在工件上设置工艺孔或工艺凸台,增加了加工工序。上述的测量方法要么不能进行定量检测、要么需专用检具,而且还不能直接测出数据,需利用所得数据进行计算才可获得所需尺寸,操作不便,测量时间也较长,不利于缩短工时,提高生产率,且不适合生产现场使用,特别是不能在机上检测。为了解决上述种种问题,立此课题,利用大学所学的相关专业知识设计一种基于虚交点的圆锥孔端面尺寸数显测量装置。二、国内外研究现状目前,对于圆锥孔端面直径的测量装置及方法主要有以下几种:1、采用锥度塞规的方法测量,这种测量方法简单,但塞规的制造较困难,且不具有通用性。2、利用两个精密钢球和通用量具间接测量,这对不同的锥孔要有相应的精密钢球,否则无法进行。然而在实际测量中,会遇到各种尺寸、锥度不同的锥孔,一般难以提供相应的精密钢球。3、采用钢球式锥孔检测工具测量,这种检具测量时需要多次专用的工装,并且检具中的钢球和检套要有不同的规格,测量精度也不是很高。4、“钢球、圆柱组合法”,此测量装置需两个大小不同的精密钢球,将它们同圆柱标准心轴或“三针”等进行不同的组合,可测量任意大小的内圆锥孔。但是此测量装置对钢球和圆柱的要求很高,制造费用较高,且测量时需要计算,测量精度不高。5由深度千分尺、支承套和钢球组成的测量装置测量。支承套、钢球根据被测量零件有关尺寸及形状配置和更换。此测量装置使用与具有深度孔的圆锥孔端面直径测量,且测量时需要计算。上述的方法有的测量设备成本较高,有的需专用检具并计算,操作不便,均不适合生产现场使用,特别是不能在机上检测,因此设计制造出一种基于虚交点的圆锥孔端面尺寸数显量具,能有效的解决上述问题。三、主要研究内容对现有圆锥孔锥度测量方法进行比较,设计制造一种简单实用的自适应圆锥孔端面直径检测的量具。包括量具的原理分析设计、装置各个组成部分的具体设计并配备相关的二维视图和三维模型、测量精度分析和总结。其中要求为:1最大测量直径是150mm;2.测量精度为0.02 ;3.数显直读。四、毕业论文(设计)的研究方法或技术路线 毕业设计采取的研究方法:查阅有关书籍,借助于网上数字图书馆收集资料,对课题进行研究分析总结前人的经验技术,提出对相关课题的新意见解在指导老师的安排帮助下解决困难和问题初步设计并计算测量装置的各个组成部分归纳总结的设计思路和过程,撰写论文五、 主要参考文献与资料1陈锡渠,王振宁,苏建修,王占奎. 自适应圆锥体端面直径测量装置J.制造技术与机床,2008,(9):1181212 傅克宝. 一种测量内圆锥孔锥度和大径的方法.北京理工大学机械工程与自动化学院, 1999 3祝伟骏.内圆锥孔截面直径的测量与误差分析.机械制造,19964张辉.钢球式锥孔检测工具.机械制造,1997年 5曲贵龙 李霄.圆锥孔的锥角和直径的间接测量.测量与设备,2001 6杨光.机车传动链中大型精密锥孔的检测原理与运用.质量管理,2005 7张焕州.测量锥口直径的检具.计量技术,2003 8陈本庆.交点尺寸的测量.工具技术,1999 9甄立志 李秀东 李加琦.大型锥孔加工方法及测量.机械工艺师,1999 10刘亚男.关于交点尺寸极坐标测量方法的研究.测试技术学报,1998 11郝卫东.容栅位移传感器.桂林电子工业学院学报,1997 12王习文、齐欣、宋玉泉.容栅传感器及其发展前景.吉林大学学报(工学版),200313周富臣,周鹏飞,张改. 机械制造计量检测手册.北京:机械工业出版社,1998 14雒运强. 使用机械加工测量技巧450例.北京:化学工业出版社,2008 15才家刚. 图解常用量具的使用方法和测量实例.北京:机械工业出版社,2006 16郑叔芳,吴晓琳. 机械工程测量学.北京:科学出版社,1999 17梁国明,张宝勤. 常用量具的使用与保养270问.北京:国防工业出版社,2007六、指导教师审批意见 签名: 年 月 日河南科技学院新科学院毕业论文(设计)指导过程记录表论文(设计)题目基于虚焦点的圆锥孔端面尺寸数显测量装置学生姓名贾振龙专业机械设计制造及其自动化学生学号20050334321班级机制053班指导教师姓名陈锡渠职称副教授第1次指导:下达设计任务,让学生查阅相关资料,撰写开题报告,并翻译相关英文资料。指导时间: 年 月 日第2次指导:检查开题报告和英文翻译资料的完成情况。指导时间: 年 月 日第3次指导:查收开题报告和英文翻译资料,指导学生开始制定测量装置的设计方案。指导时间: 年 月 日第4次指导:要求学生认真分析要求,确定工作原理,并确定出最合适的设计方案。指导时间: 年 月 日第5次指导:指导学生查阅资料,对装置的各个结构进行设计。指导时间: 年 月 日第6次指导:检查学生毕业设计进度,准备进行中期检查。指导时间: 年 月 日河南科技学院新科学院毕业论文(设计)指导过程记录表第7次指导:中期检查,学生基本按进度进行,预计能按期完成设计任务。指导时间: 年 月 日第8次指导:对学生的设计原理和装置的结构设计方面问题进行指导。指导时间: 年 月 日第9次指导:指导学生结合设计中出现的问题,进步探讨研究,找到解决办法。指导学生整理毕业设计资料,撰写毕业设计论文。指导时间: 年 月 日第10次指导:指导学生完善装置的结构设计,继续调试。指导学生修改毕业设计论文。指导学生制作毕业设计的.ppt文件。指导时间: 年 月 日第11次指导:要求学生对相关涉及内容进一步修改完善,并对学生讲述毕业设计答辩注意事项,查收学生毕业设计论文及相关资料。论文完成并交于导师,基本可以稍作修改。指导时间: 年 月 日第12次指导:指导学生根据答辩小组意见,对相关资料作最后修改完善。指导时间: 年 月 日说明:1、此表为指导教师指导学生毕业论文(设计)的过程记录表,由指导教师填写。2、要求指导教师每周至少指导学生2次,每周集中填写指导记录表1次。3、论文(设计)完成后,此表由指导教师交各系教务员保存。Bevel gear of the latest developments in measurement technology 1 Overview Bevel gear drive mechanism in the car, helicopter, machine tools and electric tools manufacturing industry, has been widely used. The use of different performance of the bevel gears are also different quality requirements, can be summarized including: a good contact area, can be a reliable torque transmission power; good match geometry, a smooth transfer of the movement, in order to ensure uniform load , transmission smooth, vibration small, noise low. Factories are usually small devices and dual-spot detection of rolling contact tester to control the quality of bevel gear, but in reality it is very difficult to determine accurately the performance of the bevel gear.Bevel gear and the precision of measurement of cylindrical gears similar, can generally be classified into three types: Coordinate Geometry Analysis of measurement type. That is, the bevel gear as a geometric entity, its geometric elements, respectively, the geometric precision of individual measurements; Gear Measuring Center is the main measuring instruments. Comprehensive engagement measurement accuracy. That is, the bevel gear transmission as a component, the accuracy of their transmission, contact spots, a comprehensive measurement of the vibration noise. The measuring instruments are mainly one-sided meshing bevel gear tester, bevel gear meshing two-sided bevel gear measuring and inspection machine rolling. Bevel Gear the overall measurement error. It will bevel gear transmission as a function for the realization of the geometric entities, or by coordinate measuring method in accordance with the geometric precision of a single measurement to measure the overall error of bevel gears, bevel gears to achieve a single transmission error and the geometric precision of the intrinsic link between the quality of the analysis; or by mating single measurement, the use of mesh point scan measurement of bevel gears for the overall error of measurement, has been integrated bevel gear movement accuracy, contact spots, as well as the geometric precision of the individual. Therefore, the overall error of measurement of bevel gear is a measurement of the first two methods of integration and development. With the coordinate measuring technology, computer control and measurement technology, in recent years, the overall error of measurement of bevel gear technology research development soon. Gear Measuring Center as a result of multi-cylinder coordinates, such as multi-function measurement instrument performance, data-processing capacity, bevel gear-type coordinates of analytic geometry measurement technology, has been the development of a single geometric error of measurement to the overall error of measurement of bevel gear, improved cone gear design, processing, quality testing to determine the accuracy and the use of the forecast performance of the bevel gear, such as the level of manufacturing technology. By Chinas own development, based on the control point movement - geometric measurement principle on one side of the bevel gear meshing point scanning technology and technology development based on the overall error of the bevel gear measuring instrument, it is more towards the production of the first line, so that China Bevel Gear measurement theory, the practical application of measurement technology has been further improved and developed.2.the main bevel gear precision measurement method and apparatus 2.1 Coordinate-style geometric measurement and analysis equipment Machinery Exhibition into a straight bevel gear-type coordinate measuring instrument there earlier products to represented KP42-type, but the complex structure of high accuracy. Since 1990, both before and after, CNC Gear Measuring Center to the market, coordinates arc bevel gear-type geometry of measurement error is the rapid development and popularization and application. Todays market, Gear Measuring Center from abroad, whether it is Klingberg Germanys P63, or the United States Gleason / mar the GMX275, M & Ms Sigma 3, have been measured with the function of bevel gear. These instruments have reached VDI / VDE level provided a space measuring uncertainty for more than 2 microns; bevel gear on the geometric error of a single test, such as pitch deviation (including single pitch deviation, the cumulative pitch deviation , total cumulative pitch deviation), tooth profile deviations (including a total deviation of tooth profile, the shape of tooth profile error, tooth profile tilt deviation) and teeth to the error (including the teeth to the total deviation, deviation of the shape of teeth to the teeth to tilt deviation) and output deviation of three-dimensional shape of tooth surface morphology map.2.2 Integrated single-sided mesh rolling test measurement method and apparatus Single-sided bevel gear meshing scroll detection methods have been used in production for many years. N0.513 Gleason in the United States rolling test machine as an example, in the measured single-sided bevel gear pair meshing, the simulation of its work, and to a certain degree of speed and load, adjust the V / H, for colored contact area (spot ) testing to determine the bevel gear pair under test contact conditions; through the use of acceleration sensors, pickup of vibration and noise measured on the tooth scan frequency harmonic detection. This method is quasi-dynamic measurement method, which bevel gear for the accuracy of detection is far from complete or accurate enough. Optical encoder used as the base point of view, to cut bevel gears for the accuracy of detection of the integrated single-sided meshing bevel gear tester, such as Germanys Klingberg PSKE900, because a single test items, in particular, it is difficult for the basis of test results Bevel Gear Machine parameters adjusted to give guidance, to improve processing quality bevel gears. Less cost-effective and therefore not much used in production. Gleason has introduced in recent years, the Phoenix 500HCT CNC bevel gear inspection machine is rolling with a rolling test at the same time and one-sided mating tester measurement function, measurement of both the tangential bevel gear integrated error, while the number of measuring cone gear contact area, three-dimensional structure of the noise analysis. The advanced models, such products represent the contemporary level of development, although expensive, but there are individual users at home. Klingberg also similar GKC60, such as Orion Hole T50 CNC bevel gear inspection machine. 2.3Measurement error overall and equipment The overall error of measurement of bevel gear is rotating in the same angle displacement coordinates of the order will be based on the meshing bevel gear tooth surface of the work of the detection point measured by the geometric error of all the individual integrated into a bevel gear overall error map, and on this basis, bevel gears for the completion of a single geometric precision, and accuracy of an integrated campaign bevel gear analysis of contact state deputy measurement, the use of bevel gears to achieve the performance and quality assessment and monitoring. Bevel gear and the overall error of measurement apparatus, the current can be divided into three second-class. A class of analytic geometry for coordinate measurement type, the method is divided into point-to-point measurement and point of scan measurements, equipment used in two ways for CNC Gear Measuring Center, but the allocation package by the measurement different; the other for the mating-type movement measurement geometry (ie, mesh-type scan measurement point, the method for our first), the apparatus used for single-sided meshing bevel gear tester, equipped with a dedicated measurement bevel gear and measurement software package. (1) coordinate the overall bevel gear-type point-to-point measurement error Gear Measurement Center in, along with three-dimensional measurement of bevel gear tooth profile and tooth to the two directions, according to a pre-determined interval, the detection of the measured points of the tooth surface (usually the 5 tooth profile, tooth up 9 a total of 45 points) for the geometry error of measurement of 1.1 points. This method can be avoided and the measured three-dimensional probe in the measurement of tooth surface when the impact of friction and the measurement results. The measurement method is based on direct measurement principle, concrete steps are: first bevel gear in accordance with the adjustment of machine parameters and tool geometry parameters to be processed by calculating the large and small bevel gear tooth surface ideal geometric processing parameters; the tooth tooth surface as a reference, respectively, and the actual process (or after heat treatment) of large and small gear tooth surface compared to the actual measured tooth surface of the tooth surface with an ideal geometric deviation. MATCH procedures through the use of dedicated, determined corresponding to the actual measured tooth surface machining parameters of the illusion; re-engagement model in accordance with TCA analysis, calculated by the bevel gear pair integrated deviation and tangential contact conditions, test whether or not to meet the requirements. If necessary, the corresponding software will be based on the measurement results, re-calculate and adjust the machining parameters in order to re-try all they can be processed into a more satisfied with the quality of products. (2) coordinates of point scanning type bevel gear of the overall measurement error Seiki, Osaka, Japan recently proposed using two-dimensional measurement of bevel gear tooth surface measurement to point scanning method has been satisfactory and reliable results. This method has the following characteristics: the workpiece by controlling the rotation, the parallel displacement of probe movement, to avoid the probe and the tooth surface friction between the adverse effects of measurement; measurement as a result of the use of scanning, surveying the region to cover the entire tooth surface, including Top Gear, as well as close to large and small end of the region; measurement path can have a wide range of choices, usually tooth number and tooth number of each to the three, a total of six; each sample the number of scanning lines of up to 113 points, as sampling density, to reflect minor tooth surface waviness (which often is not pleasant ripple of the main sources of noise, the conventional point-to-point measurement method difficult to measure). The method used the conjugation of principle, the concrete steps are: First of all, the basis of machining parameters and tool parameters to be the ideal gear tooth surface geometry processing parameters, to calculate the conjugate with it, no transmission error of the virtual conjugate of the pinion tooth surface geometry parameters; the actual processing of the large gear tooth surface with the ideal gear tooth surface processing compare measurements to detect gear tooth profile and the relative deviation upward; the actual processing of the pinion tooth surface and calculation of be conjugate Virtual pinion tooth surface compared with measurements, to detect the gear tooth profile and the relative deviation upward. According to the relative deviation of measured, calculated by the deputy of the three-dimensional bevel gear tooth surface morphology of the comprehensive plan deviation, deviation and tangential contact with the integrated form of (including access to the path of contact area shape, size, location, etc.). By physical measurement, than on the authentication, point-to-point and point measurements of the measurement scan measurement results are consistent. (3) mating-type bevel gear to scan the whole point of the measurement error Chengdu Tool Research Institute of the bevel gear to mesh-type scan measurement point is one-sided meshing bevel gear tester, the design of the installation location by using a special measuring bevel gear and bevel gear test for measuring the rolling one-sided engagement. This measurement of bevel gear pair basis cone measured geometric parameters and the geometric parameters of gear pair are all the same. Measurement methods or the use of corrosion-paste method, in large and small measurement of the gear teeth and white make the necessary gear tooth profile or ridge to the measurement, by measuring the bevel gear or the gear tooth profile and match to the measurement of ridge bevel gear of the measured tooth contact transmission, the meshing of bevel gears to complete scanning the overall error of measurement points. Measurement path and measuring the number of gear teeth, and a total of 3 +3 is generally 6. Mating-type bevel gear to scan the overall error of measurement points used the relative measurement of the local benchmark principle. Measurement of specific steps are as follows: In accordance with the actual bevel gear pair sports / test experiment (or experience), elected by the factory can best meet the needs of the bevel gear use requirements vice as a benchmark bevel gear pair (known as the local benchmark), its integrated bias-cut to a cut tooth to the integrated form of bias and the contact area was identified as the assessment of the accuracy of the bevel gear of the main reference Vice indicators. Measurement of Bevel Gear and the local base of meshing bevel gears, bevel gears in mesh single tester measured tooth profile deviation of a consolidated Board - measured (local base bevel gear Deputy - Vice-bevel gear benchmarks, the same below), integrated to the deviation of tooth Board - measuring, cutting to the integrated deviation of the Board - measuring a tooth integrated deviation Board - measuring, shape Council contact area - measured, as well as the integrated deviation of three-dimensional tooth surface morphology of Fig Bureau - measuring and so on, and was recognized as a bulk evaluation of bevel gear testing The accuracy of a single bevel gear indicators mainly refer to baseline data. Measured part bevel gear and bevel gear measuring method according to the same measurement, the deviation of the workpiece has been Bevel Gear - Bevel Gear measurement data; by the computation of the corresponding deviations workers - Bureau data (that is, relative to the workpiece bevel gear partial cone base Gear indicator of the corresponding deviations of the accuracy). And then measured in accordance with the Public Works - Bureau deviation of the accuracy of data and indicators for the development of tolerance, to determine the bevel gear of the level of quality and interchangeability. Bevel gear overall error measurement method is simple, fast and reliable measurement information-rich, especially for mass production. As a result of measurement must be measured using special gear, so this method should not be used for a single measurement of small quantities. However, since the bevel gear at the same time the overall error of measurement also has a rolling bevel gear tester, so it can be used for single-piece and small-batch precision bevel gear Deputy comprehensive detection and production of the test workpiece and cutting tool debugging. 3 Conclusion Through the bevel gears in recent years the field of measuring the status of technology research and development, both at home and abroad to highlight the overall error of measurement of bevel gear technology, methods and development of the corresponding equipment. Chinas self-developed scanning mating-type bevel gear at the overall error of measurement technology, has been gradually recognized by domestic and foreign counterparts; technology development based on the overall error of the bevel gear measuring instrument is to the production line and continue to improve measurement practice . It is believed that the mesh-style points based on scanning the overall error of measurement of bevel gear technology, the establishment of precision bevel gear bulk products database, it is very possible to adopt in accordance with the use of computer-assisted measurement technique to achieve automatic arc bevel gear pair quickly.锥齿轮测量技术的最新进展 1概述 锥齿轮传动机构在汽车、直升飞机、机床及电动工具制造业中,得到了广泛的应用。不同的用途对锥齿轮性能质量的要求也不同,归纳起来包括:有良好的接触区,能可靠的传递动力扭矩;有良好匹配的几何形状,能平稳的传递运动,从而保证载荷均匀、传动平稳、振动小、噪音低。工厂通常采用双啮仪及检测接触斑点的滚动检查仪来控制锥齿轮的质量,但实际上很难精确判定锥齿轮的使用性能。 锥齿轮的精度测量方法和圆柱齿轮类同,通常可分为三种:坐标式几何解析测量法。即把锥齿轮作为一个几何实体,对其几何元素分别进行单项几何精度的测量;齿轮测量中心是其主要测量仪器。啮合式综合精度测量法。即把锥齿轮作为一个传动元件,对其传动精度、接触斑点、振动噪音进行综合测量。其测量仪器主要有锥齿轮单面啮合检查仪、锥齿轮双面啮合测量仪及锥齿轮滚动检验机。锥齿轮整体误差测量法。它将锥齿轮作为一个用于实现传动功能的几何实体,或用坐标测量法按单项几何精度测量方式测量出锥齿轮的整体误差,实现锥齿轮单项几何误差和传动精度、质量之间内在联系的分析研究;或按单面啮合测量方式、采用啮合点扫描测量方法,对锥齿轮的整体误差进行测量,得到锥齿轮的综合运动精度、接触斑点以及各单项几何精度。因此,锥齿轮整体误差测量法是前两种测量方法的集成和发展。 随着坐标测量技术、计算机控制与测量技术的发展,近年来对锥齿轮整体误差测量技术的研究得到很快的发展。由于齿轮测量中心等圆柱式多坐标多功能测量仪器的测量性能、数据处理能力的提高,锥齿轮的坐标式几何解析测量技术,已由单项几何误差测量发展到锥齿轮整体误差测量,提高了锥齿轮设计、加工、精度质量的检测判定以及使用性能的预测等整个锥齿轮制造技术的水平。由我国自行开发、基于“可控点运动几何测量原理”的锥齿轮单面啮合点扫描测量技术及基于该技术开发的锥齿轮整体误差测量仪,也正在更多地走向生产第一线,使我国锥齿轮测量理论、测量技术的实际应用得到了进一步的提高和发展。 2锥齿轮精度主要测量方法及仪器 21坐标式几何解析测量方法及仪器 机械展成坐标式直锥齿轮测量仪较早就有产品,以瑞士马格KP42型为代表,精度很高但结构复杂。自1990年前后,CNC齿轮测量中心推向市场,坐标式弧锥齿轮几何形状误差测量方法才有了迅速发展并得到推广应用。现今市场上国外的齿轮测量中心,无论是德国克林伯格的P63,还是美国格里森/马尔的GMX275、MM的西格马3,都已具备了测量锥齿轮的功能。这些仪器都达到VDI/VDE等级规定的1级,空间测量不确定度在2微米以上;可对锥齿轮的单项几何误差进行检测,如齿距偏差(包括单个齿距偏差、齿距累计偏差、齿距累计总偏差)、齿廓偏差(包括齿廓总偏差、齿廓形状偏差、齿廓倾斜偏差)、齿向偏差(包括齿向总偏差、齿向形状偏差、齿向倾斜偏差)并可输出三维齿面形状偏差形貌图等。 22单面啮合滚动检验综合测量方法及仪器 锥齿轮单面啮合滚动检测方法在生产中已经使用多年。以美国格里森N0.513滚动检验机为例,在被测锥齿轮副单面啮合的情况下,模拟其工作状态,加以一定的速度和载荷,调整V/H,进行着色接触区(斑点)的检测,以判定该被测锥齿轮副的接触状况;借助于加速度传感器、拾音器测量其振动和噪音,对齿频谐波进行扫描检测。这种方法属于“准动态”测量方法,它对于锥齿轮的精度检测是不够完整、不够准确的。而采用光电编码器作为角度基准、用于锥齿轮切向综合精度检测的锥齿轮单面啮合检查仪,如德国克林伯格公司的PSKE900,因其检测项目单一,尤其难以根据检测结果对锥齿轮加工机床参数的调整给以指导、以改进锥齿轮加工质量。性价比较差,故生产中不多采用。 近年来格里森公司推出的凤凰500HCT数控锥齿轮滚动检验机则同时具备了滚动检验机和单面啮合检查仪的测量功能,既能
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