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MJZ01-219@线圈架注塑模具设计

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一、湖南涉外经济学院本科毕业论文(设计)开题报告书 论文(设计)题目 线圈架注塑模具设计 作 者 姓 名 所属学部 专业年级 机械工程 学部 材料成型机控制工程 专业 09 年级 指导教师姓名、职称 预计字数 8000 开题日期 2012年 12月 20 选题的根据: 1)说明本选题的理论、实际意义 2)综述国内外有关本选题的研究动态和自己的见解 理论意义: 毕业设计是大学中的一项重要内容,是完成教学计划达到教学目标,是培养我们创新能力的重要环节;也是自己知识和能力深 化和升华的重要过程。 进一步的深入了解塑料模具成型工艺的特点和熟练模具设计的理论流程。 并复习 AUTOCAD 绘图软件、 UG软件的操作,最重要的是从中了解到了我的不足,有助于我们弥补不足并发挥长处确定以后的发展方向。通过毕业设计还可以提升我们的模具设计能力,使我们初步掌握进行模具设计的基本程序和方法,并锻炼我们的独立工作和解决问题的能力。 本毕业设计是对斜滑块侧抽芯机构的研究与设计有着深刻的影响。 实际意义: 本课题研究的意义在于将传统的复杂哈夫块模具改为斜滑块侧抽芯机构,将模具的结构变得简单易加工,降低了模具制造 的成本,更牢固的知识是将在校学习的专业知识运用到现实生活中而得来来,将理论知识与实践相结合,才能让我真正的掌握和运用,充分的锻炼、提升了自己。并 能培养我树立正确的设计思想,设计构思和创新思维,掌握工程设计的一般程序规范和方法。 近年来 ,我国塑料模具业发展相当快,目前,塑料模具在整个模具行业中约占 30%左右,而在整个塑料模具市场以注塑模具需求量最大。随着模具制造行业的发展,许多企业开始追求提高产品质量及生产效率 ,缩短设计周期及制造周期 ,降低生产成本,最大限度地提高模具制造业的应变能力等目标。新兴的模具 CAD 技 术很大程度上实现了企业的愿望。近年来, CAD 技术的应用越来越普遍和深入 , 大大缩短了模具设计周期 , 提高了制模质量和复杂模具的制造能力。 在大学期间学校开设了塑料成型工艺及模具设计,模具制造工艺基础,机械设计基础,机械制图等课程,我掌握了这些课程的大部分知识,通过毕业设计使得这些知识等到更好的融会贯通,并且通过这段时间的复习,这些基础知识掌握得更加牢固。并且大大提高了 CAD 绘图的熟练程度, PROE、 UG 的绘图水平也得到了提高。通过大量资料的查阅也拓展了我的知识面,对模具有了更深入的了解和认识。掌握了模具设计 的基本步骤和技巧。希望能在以后的工作中能把握在此过程中的收获得以应用,将来能在模具行业有所发展。 nts研究方法: 本产品为线圈架,由于内有空心, 塑件有凹槽,所以模具必 须 采用侧抽芯开模,利用一根 斜导柱上下开模带动斜滑块移动 ,即 斜导柱抽芯机构分型, 完成期限和采取的主要措施: 完成期限: 2012 年 11 月 20 日 2012 年 12 月 28 日。 主要措施: 1、认真复习并将所学知识灵活运用; 2、通过网络查看一些前沿性的理论知识或者一些工厂加工方面的经验知识; 3、积极并虚心向老师请教; 4、定期制定并实施好学习计划 。 主要参考资料: 1 赵蓓蓓 . 初探塑料模具材料现状及发展方向 J. 科技资讯 , 2009, (34). 2 孙安垣 , 闫烨 , 杨超谈 , 桂春 . 我国改性塑料行业的发展前景 M.工程塑料应用杂志社 , 2010, 11(2): 83-87. 3 伍先明,王群 . 塑料模具设计指导 M. 北京 : 国防工业出版社 , 2006. 4 朱光力 , 万金保 . 塑料模具设计 M. 北京 : 清华大学出版社 , 2003. 5 杨明锦 , 陆长征 . 结构型与复合型导电塑料研究进展 J. 塑料 , 2005, 34(3); 15-18. 6 翁其金 . 塑料模塑成型技术 M. 北京 :机械工业出版社 , 2001. 7 许发樾 . 实用模具设计与制造手册 M. 北京 : 机械工业出版社 , 2005 8 申树义 . 塑料模具设计 M. 北京 : 机械工业出版社 , 2005. 9 唐志玉主编 . 注塑模具设计师指南 M. 北京 : 国防工业出版社 , 1996 10 屈华昌主编 . 塑料成型工艺与模具设计 M. 北京 : 机械工艺出版社 ,2004. 11 Autodesk Co Ltd. Moldflow insight 2010 help System G. MA: Autodesk Co Ltd, 2009. 12 Wynne H, Irene M. Current research in the conceptual design of mechanical productsJ. Computer-Aided Design, 1998, 3(7): 377-389. 13 Dr M. S. Gadala, J. Wang. A practical procedure for mesh motion in arbitrary Lagrangian-Eulerian methodJ. Engineering with Computers, 1998, 14(3): 91-96. 14 CHIN, KWAI-SANG and T. N. WONG, Knowledge-based evaluation for the conceptualJ. Computer-Aided Design, 2003, 6(7): 12-22. 指导教师意见: 签 名: 年 月 日 主要内容: 本课题所设计的塑料件为日常生活用绕线圈的骨架,该零件中间细,用来绕线,两边大,用来保护线圈, 采用一模两腔,两个侧浇口注射,斜导柱利用分模力进行侧抽芯,塑件成型后利用推杆将成型制品从动模上推出,回程杆复位。模具设计结构紧凑,工作可靠,操作方便,运转平稳,冷却效果好,劳动强度低,生产效率高,生产成本低,生产的塑件精度 低 。 nts nts 湖南涉外经济学院 2013 届本科毕业论文(设计)中期检查表 学院: 湖南涉外经济学院 检查时间: 2013 年 3 月 23 日 毕业论文(设计)题目: 线圈架注塑模具设计 学生姓名 学号 专业班级 材料 指导教师 职称 讲师 所在学院 机械工程学院 计划完成时间: 工作进度 (已完成主要内容及待完成主要内容): 已完成: 模具的立体图,说明书。 未完成: 英文资料翻译,二维图的绘制,工艺的编写, 学生签字: 2013 年 3 月 23 日 指导教师评议(指出优点和不足,并提出整改意见): 指导教师签字: 年 月 日 院(系)意见 负责人签字: 年 月 日 注:可根据内容另加页 。 nts附录 外文资料与中文翻译 外文资料: Chinas mold industry and its development trend The mold is the manufacturing industry important craft foundation, in our country, the mold manufacture belongs to the special purpose equipment manufacturing industry. China although very already starts to make the mold and the use mold, but long-term has not formed the industry. Straight stabs 0 centuries 80s later periods, the Chinese mold industry only then drives into the development speedway. Recent years, not only the state-owned mold enterprise had the very big development, the three investments enterprise, the villages and towns (individual) the mold enterprises development also quite rapid . Although the Chinese mold industrial development rapid, but compares with the demand, obviously falls short of demand, its main gap concentrates precisely to, large-scale,complex, the long life mold domain. As a result of in aspect and so on mold precision, life, manufacture cycle and productivity, China and the international average horizontal and the developed country still had a bigger disparity, therefore, needed massively to import the mold every year . The Chinese mold industry except must continue to sharpen the productivity, from now on will have emphatically to the profession internal structure adjustment and the state-of-art enhancement. The structure adjustment aspect, mainly is the enterprise structure to the specialized adjustment, the product structure to center the upscale mold development, to the import and export structure improvement, center the upscale automobile cover mold forming analysis and the structure improvement, the multi-purpose compound mold and the compound processing and the laser technology in the mold design manufacture application, the high-speed cutting, the superfinishing and polished the technology, the information direction develops . ntsThe recent years, the mold profession structure adjustment and the organizational reform step enlarges, mainly displayed in, large-scale, precise, complex, the long life, center the upscale mold and the mold standard letter development speed is higher than the common mold product; The plastic mold and the compression casting mold proportion increases; Specialized mold factory quantity and its productivity increase; The three investments and the private enterprise develops rapidly; The joint stock system transformation step speeds up and so on. Distributes from the area looked, take Zhujiang Delta and Yangtze River delta as central southeast coastal area development quickly to mid-west area, south development quickly to north. At present develops quickest, the mold produces the most centralized province is Guangdong and Zhejiang, places such as Jiangsu, Shanghai, Anhui and Shandong also has a bigger development in recent years . Although our country mold total quantity had at present achieved the suitable scale, the mold level also has the very big enhancement, after but design manufacture horizontal overall rise and fall industry developed country and so on Yu De, America, date, France, Italy many. The current existence question and the disparity mainly display in following several aspects: (1) The total quantity falls short of demand Domestic mold assembling oneself rate only ,about 70%. Low-grade mold , center upscale mold assembling oneself rate only has 50% about . (2) The enterprise organizational structure, the product structure, the technical structure and the import and export structure does not gather In our country mold production factory to be most is from the labor mold workshop which produces assembles oneself (branch factory), from produces assembles oneself the proportion to reach as high as about 60%, but the overseas mold ultra 70% is the commodity mold. The specialized mold factory mostly is large and complete, small and entire organization form, but overseas mostly is small but, is specially small and fine. Domestic large-scale, precise, complex, the long life mold accounts for the total quantity proportion to be insufficient 30%, but overseas in 50% above 2004 years, ratio of the mold import and export is 3.7:1, the import ntsand export balances the after net import volume to amount to 1.32 billion US dollars, is world mold net import quantity biggest country . (3) The mold product level greatly is lower than the international standard The production cycle actually is higher than the international water broad product level low mainly to display in the mold precision, cavity aspect and so on surface roughness, life and structure . (4) Develops the ability badly, economic efficiency unsatisfactory.Our country mold enterprise technical personnel proportion low the level is lower, also does not take the product development, frequently is in the passive position in the market. Our country each mold staff average year creation output value approximately ,ten thousand US dollars, overseas mold industry developed country mostly 15 to 20 thousand US dollars, some reach as high as 25 to 30 thousand US dollars, relative is our country quite part of molds enterprises also continues to use the workshop type management with it, truly realizes the enterprise which the modernized enterprise manages few To create the above disparity the reason to be very many, the mold long-term has not obtained the value besides the history in as the product which should have, as well as the most state-owned enterprises mechanism cannot adapt the market economy, but also has the following several reasons: . (1) Country to mold industry policy support dynamics also insufficiently Although the country already was clear about has promulgated the mold profession industrial policy, but necessary policy few, carried out dynamics to be weak. At present enjoyed the mold product increment duty enterprise nation 185, the majority enterprise still the tax burden is only overweight. The mold enterprise carries on the technological transformations introduction equipment to have to pay the considerable amount the tax money, affects the technology advancement, moreover privately operated enterprise loan extremely difficult . (2) Talented person serious insufficient, the scientific research development and the technical attack investment too urine ntsMold profession is the technology, the fund, the work crowded industry, along with the time progress and the technical development, grasps the talented person which and skilled utilizes the new technology exceptionally short, the high-quality mold fitter and the enterprise management talent extremely is also anxious. Because the mold enterprise benefit unsatisfactory and takes insufficiently the scientific research development and the technical attack, the scientific research unit and the universities, colleges and institutes eye stares at is creating income, causes the mold profession invests too few in the scientific research development and the technical attack aspect, causes the mold technological development step not to be big, progresses not quick . (3) The craft equipment level to be low, also necessary is not good, the use factor low recent years our country engine bed profession progressed quickly, has been able to provide the quite complete precision work equipment, but compared with the overseas equipment, still had a bigger disparity. Although the domestic many enterprises have introduced many overseas advanced equipment, but the overall equipment level low are very more than the overseas many enterprises. As a result of aspect the and so on system and fund reason, introduces the equipment not not necessary, the equipment and the appendix not necessary phenomenon are extremely common, the equipment utilization rate low question cannot obtain the comparatively properly solution for a long time . (4) Specialization, standardization, commercialized degree low, the cooperation ability Because receives large and complete small and entire the influence since long ago, mold specialization level low, the specialized labor division is not careful, the commercialized degree is low. At present domestic every year produces mold, commodity mold minister 40% About, other for from produce uses for oneself. Between the mold enterprise cooperates impeded, completes the comparatively large-scale mold complete task with difficulty. Mold standardization level low, mold ntsstandard letter use cave rare is low also to the mold quality, the cost has a more tremendous influence, specially has very tremendous influence . (5) To the mold manufacture cycle) the mold material and the mold correlation technology falls The mold material performance, the quality and the variety question often can affect the mold quality, the life and the cost, the domestically produced molding tool steel and overseas imports the steel products to compare has a bigger disparity. Plastic, plate, equipment energy balance, also direct influence mold level enhancement . At present, our country economy still was at the high speed development phase, on the international economical globalization development tendency is day by day obvious, this has provided the good condition and the opportunity for the our country mold industry high speed development. On the one hand, the domestic mold market will continue high speed to develop, on the other hand, the mold manufacture also gradually will shift as well as the transnational group to our country carries on the mold purchase trend to our country extremely to be also obvious. Therefore, will take a broad view the future, international, the domestic mold market overall development tendency prospect will favor, estimated the Chinese mold will obtain the high speed development under the good market environment, our country not only can become the mold great nation, moreover certainly gradually will make the powerful nation to the mold the ranks to make great strides forward. 15 period, the Chinese mold industry level not only has the very big enhancement in the quantity and the archery target aspect, moreover the profession structure, the product level, the development innovation ability, enterprises system and the mechanism as well as the technology advancement aspect also can obtain a bigger development . The mold technology has gathered the machinery, the electron, chemistry, optics, the material, the computer, the precise monitor and the information network and so on many disciplines, is a comprehensive nature multi-disciplinary systems engineering. The mold technology development tendency mainly is the mold product to larger-scale, preciser, more complex and a more economical direction develops, ntsthe mold product technical content unceasingly enhances, the mold manufacture cycle unceasingly reduces, the mold production faces the information, is not having the chart, is fine, the automated direction develops, the mold enterprise to the technical integration, the equipment excellent, is producing approves the brand, the management information, the management internationalization direction develops. Our country mold profession still will have to enhance from now on the general character technology had : (1) To establish in the CAD/CAE platform the advanced mold design technology, enhances modernization which the mold designed, information, intellectualization, standardized level . (2) Establishes in the CAM/CAPP foundation the advanced mold processing technology and the advanced manufacture technology unifies, raises the automated level and the production efficiency which the mold processes . (3) The mold production enterprises information management technology. For example PDM (product data management), ERP (enterprise resource management), MIS (mold manufacture management information system) and information network technology the and so on INTERMET platform application, the promotion and the development . (4) Are high speed, Gao Jing, the compound mold processing technology research and the application. For example the ultra fine ramming mold manufacture technology, the precise plastic and the compression casting mold manufacture technology and so on . (5) Enhances the mold production efficiency, reduces the cost and reduces the mold production cycle each kind of fast economical mold manufacture technology . (6) The advanced manufacture technology application. For example hot technology and so on flow channel technology, gas auxiliary technology, hypothesized technology, nanotechnology, rapid scanning technology, reversion project, parallel project in the mold research, the development, the processing process application . (7) The raw material the simulation technology which forms in the mold . (8) The advanced mold processing and the appropriation equipment research and the development . nts(9) The mold and the mold standard letter, the important auxiliary standardized technology . (10) The mold and its the product examination technology. (11) High quality, the new mold material research and the development and its the correct application . (12) The mold production enterprises modern management technology Mold profession in 十 15 period needs to solve the key essential technology should be the mold information, the digitized technology and precise, ultra fine, high speed, the highly effective manufacture technology aspect breakthrough Along with the national economy total quantity and the industry product technology unceasing development, all the various trades and occupations to the mold demand quantity more and more big, the specification more and more is also high. Although mold type many, but its development should be with emphasis both can meet the massive needs, and has the comparatively high-tech content, specially at present domestic still could not be self-sufficient, needs the massive imports the mold and can represent the development direction large-scale, precise, is complex, the long life mold. The mold standard letter type, the quantity, the level, the production a and so on have the significant influence to the entire mold profession development. Therefore, some important mold standard letters also must the prioritize, moreover its development speed should quickly to the mold development speed, like this be able unceasingly to raise our country mold standardization level, thus improves the mold quality, reduces the mold production cycle, reduces the cost. Because our country mold product holds the bigger price superiority in the international market, therefore regarding the exportation prospect good mold product also should take key develops. According to the above required quantity big, the technical content is high, represents the development direction, the export prospect good principle choice prioritize product, moreover chooses the product to have at present to have the certain technology base, belongs has the condition, has the product which the possibility develops . ntsAccording to 十 15 the mold profession development plan, 十 15 the period mold product development mainly has following several kind of the automobile cover mold (1)Ramming mold to occupy The mold total quantity dish with emphasis above 40%. Automobile cover mold mainly for automobile necessary, also includes for the agriculture with the vehicle, the project machinery and the farm machinery necessary cover mold, it has the very big representation in the ramming mold, the mold mostly is large and middle scale, structure complex, the specification is high. For the passenger vehicle necessary cover mold, the request is in particular higher, may represent the ramming mold the level. This kind of mold our country had the certain technology base, already for middle-grade passenger vehicle necessary, but the level is not high, the ability is insufficient, at present satisfying rate only has one about the half. Center the upscale passenger vehicle cover mold main dependence import, has become the bottleneck which the automobile develops, enormous influence vehicle type development . (2)The precise ramming mold Multi- locations level was entering the mold and fine represents the ramming mold development direction, the precision request life request has been extremely high, mainly for the electronics industry, the automobile, the instrument measuring appliance, the electrical machinery electric appliance and so on formed a complete set. These two kind of molds, domestic had the suitable foundation, and has introduced the overseas technology and the equipment, the individual enterprise produces the product has achieved the world level, but the majority of enterprises still had a bigger disparity, the supply total quantity insufficient, the import were very many (3) The large-scale precise plastic mold Plastic mold accounts for the mold total quantity 10%, moreover this proportion also is rising. In the plastic mold necessary large-scale casts the mold for the automobile and the electrical appliances, necessary models for the integrated ntscircuit seals the mold, for the electronic information industry and the machinery and the packing necessary multilayer, the multi- cavities, the multi- material qualities, the multicolor precise note , and saves water the agricultural necessary plastic different molding for the new building materials to squeeze out the mold and the pipeline and the nozzle mold and so on, at present although had the suitable technology base and fast is developing, but the technical level and overseas still had a bigger disparity, the total quantity falls short of demand, Every year import amount reaches several hundred million US do
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