Magnemag喷号机报警.doc

精整南线喷号机故障列表（试行版）中板厂动力车间技术组制作6.1.1. 01 Voltage 01 -100 ”Power Supply (E52/E53) 24/36V is not OK ”.E52/E5324V/36V电源没有准备好。Power supply for valves and signals for paint is missing.Check the power supply and the wires connected to it. 喷漆信号及电磁阀电源丢失，检查电源是否送电及电源线是否接上。01-101 “Power Supply (E42/E43), not OK ”.E42/E43电源没有准备好Power supply +15/-15 V for Punch is missing.Check the power supply and the wires connected to it. 打字部分的+15/-15V电源丢失，检查电源是否送电及电源线是否接上。01-102 “Power Supply (24v) for inputs and signals, not OK” 24V输入和信号电源没有准备好Power supply E20 for input and internal signals is missing.Check the power supply and the wires connected to it. 输入及内信号24V电源丢失，检查电源是否送电及电源线是否接上。01-103 “Power Supply (24v) for movements, not OK” 动作电源没有准备好。Power supply E21 for movements is missing.Check the power supply and the wires connected to it. E21动作电源丢失，检查电源是否送电及电源线是否接上。01-104 “Power Supply (E54/E55), not OK”.E54/E55电源没有准备好Power supply for valves and signals for punch is missing.Check the power supply and the wires connected to it. 打字信号及电磁阀电源丢失，检查电源是否送电及电源线是否接上。01 -105” Power Supply (E72/E73) line 1-3, not OK”. E72/E73 1-3行电源未准备好。Power supply for paint guns for line 1-3 is missing.Check the power supply and the wires connected to it. 喷枪1-3行电源丢失，检查电源是否送电及电源线是否接上。01 -106” Power Supply (E72/E73) line 4-5, not OK”. E72/E73 4-5行电源未准备好。Power supply for paint guns for line 4 and 5 is missing.Check the power supply and the wires connected to it. 喷枪4-3行电源丢失，检查电源是否送电及电源线是否接上。01 -107“Power supply E62 190 V failed during powering up punch power”. 打字的电源在上电时失败。Power supply for punch guns is missing.Check the power supply and the wires connected to it. 打字机电源丢失，检查电源是否送电及电源线是否接上。6.1.2. 02 - Data Communication（数据通讯）02-001“Communication Error HOST computer”.操作计算机的通讯错误。02-02 “Illegal telegram ID received from HOST, Wrong telegram id received, only MD allowed.”从操作计算机上收到不合法的数据类型。接受到的数据标示错误，只有喷漆数据允许See chapter 8 (Data Communication). 02-03 “Machine not ready to receive marking data” 设备没有准备好去接受喷漆数据。This message can occur due when marking is in progress or marking data isbeing edited. 6.1.3. 03 - Air Pressure / Paint Level Minimum（气压油漆液位低）03-01 “Paint level below minimum”. 油漆液位在低位。The paint system needs a refill. 系统需要加油漆。03-02 “Solvent level below minimum”. 稀料液位在低位The solvent system needs a refill. 系统需要加稀料。03-100 “Air pressure below minimum (4.5 bar)”. 空气压力在较小水平（低于）The machine will try to travel to its starting position and then leave automatic mode, as it cannot be operated in a responsible way. 设备试图回到起始位置，并且任何操作方式都不能被操作。03-101 “Cooling air is on , but no flow detected before timeout”.气冷开启，但是在规定的时间内没有检测到流量。Cooling air for cooling of the punchers is disconnected,Check that the air flow is sufficient for activating the flowmeter whichIs mounted in the marking head (see electr. Drawing).用来冷却打字头的冷却空气被分离。检查气体流量是否足够用来驱动气体流量计。03-102 “Flow in cooling air detected, but cooling air is off”.冷却空气检测到流量，但是冷去空气关闭Valve or Sensor error for Cooling air. The sensor is activated while the valve is closed. Check sensor and valve for damage.冷却空气阀或传感器错误，传感器在阀关闭的的时候动作，检查传感器和阀是否损坏6.1.4. 04 - Emergency Stop（急停）04 -001“Emergency stop from maintenance panel activated. Safety module notactivated”. 现场操作箱急停被激活，安全模块没有被激活。Emergency stop from maintenance panel is activated, but the safety module isok. Probably the Safety module is not working or bad connection. 操作箱急停被激活，但是安全模块显示。可能是安全模块没有工作或是连接错误。04-02 “Emergency stop from operator activated. Safety module not activated”. 操作急停被激活。安全模块没有被激活。Emergency stop from operator is activated, but the safety module is ok. Probably the Safety module is not working or bad connection. 操作急停被激活，但是安全模块显示。可能是安全模块没有工作或是连接错误。04-200 “Emergency stop activated from operators panel. Machine is OFF”. 操作面板急停被激活。设备处于状态。All movements are immediately stopped. It is important to place the machine inits home position in order to avoid any possible damage of the marking heads on account of conveyor movements.所有动作被立即停止。把设备移动到起始位置为了保护喷头不被任何可能的动作损害。04-201 “Emergency stop activated from maintenance panel. Machine is OFF.”现场操作箱急停被激活。设备处于状态。All movements are immediately stopped. It is important to place the machine in its home position in order to avoid any possible damage of the marking heads on account of conveyor movements.所有动作被立即停止。把设备移动到起始位置为了保护喷头不被任何可能的动作损害。Magnemag A/S, Knud Bro All 8, 3660 Stenlse, Denmark, tel: + 45 47 10 71 71, fax: + 45 47 10 71 11e-mail: 6.1.5. 05 - Errors at Automatic Sequences（自动运行过程中的错误）05 -003“Data conversion error.”. 数据转化错误Conversion error in punch driver. 打字驱动内转化错误05 -100“Marking not started by driver before timeout, try again ”. 在规定时间标记动作未能启动，再试一次05 -101“Marking not finished before timeout, try again ”. 在规定时间标记动作未能完成，再试一次05 -102“Marking not started by driver before timeout, try again ”. 在规定时间标记动作未能启动，再试一次05 -103“Marking not finished before timeout, try again ”. 在规定时间标记动作未能完成，再试一次05-105 “Step motors not in home position before timeout “.步进电机未在规定时间内回到原位置This could be due to the step motor not running (physically) or that sensor is erroneous. 这可能是步进电机（本体上的）未运行或传感器错误导致。05-106 “Step motor error in manual when stepping in x direction, timeout on step “.在规定时间内，当在X方向步进，手动状态时步进电机错误05-107 “Step motor error in manual when stepping in y direction, timeout on step “. 在规定时间内，当在Y方向步进，手动状态时步进电机错误6.1.6. 06 - Marking Data（标记数据）06-01 “Marking type received is not within limits (0-2)”.接收到的标记类型不适当（0-2）Marking Data from host has a wrong Marking type, only characters “0”, “1” or “2” are allowed. Marking data can not be marked. See chapter 8.3 来自上位机的标记数据是一个错误的标记类型，只有字符0,1,2被允许，标记数据不能被标记。06-02 “Penetration depth received is not within limits (1-3)”.接收到的透入深度不适当（1-3）Marking Data from host has a wrong Penetration depth, only characters “1”, “2” or “3” are allowed. Marking data can not be marked. See chapter 8.3 来自上位机的标记数据透入深度是一个错误的数值，只有字符1，2，3被允许，标记数据不能被标记。06-03 “Plate width received is not within limits (1500-3400 ) mm.”.接收到的钢板宽度不适当(1500-3400 ) mmMarking Data from host has a wrong Plate width. Width between 1500 and 3400mm are allowed. Marking data can not be marked. 来自上位机的标记数据钢板宽度是一个错误的数值，宽度只有在一米五及三米四之间才被允许，标记数据不能被标记。06-04 “Marking type is not within limits (0-2)”.接收到的标记类型不适当（0-2）Marking Data from scada has a wrong Marking type, only characters “0”,”1” or “2” allowed. Marking data can not be marked. See chapter 8.3 来自上位机的标记数据是一个错误的标记类型，只有字符0,1,2被允许，标记数据不能被标记。06-05 “Penetration depth is not within limits (1-3)”.接收到的透入深度不适当（1-3）Marking Data from scada has a wrong Penetration depth, only characters “1”,“2” or “3” allowed. Marking data can not be marked. See chapter 8.3. 来自上位机的标记数据透入深度是一个错误的数值，只有字符1，2，3被允许，标记数据不能被标记。06-06 “Plate width is not within limits (1500-3400 ) mm.”.接收到的钢板宽度不适当(1500-3400 ) mmMarking Data from scada has a wrong Plate width. Width between 1500 and 3400 mm are allowed. Marking data can not be marked. 来自上位机的标记数据钢板宽度是一个错误的数值，宽度只有在一米五及三米四之间才被允许，标记数据不能被标记。06-07 “Illegal character received in line 1 paint marking text (20h-7Ah)”.在喷漆文本中第一行中接收到非法字符(20h-7Ah)”Marking Data from host has a illegal character in line 1 paint marking text. character between 20 hex and 7A hex are allowed. Marking data can not bemarked. 来自上位机的标记文本中第一行有非法字符，字符在20 hex 和7A之间是被允许的，标记数据不能被标记06-08 “Illegal character received in line 2-5 paint marking text (20h-5fh)”.在喷漆文本中第2-5行中接收到非法字符(20h-5fh)”Marking Data from host has a illegal character in line 2-5 paint marking text. character between 20 hex and 5F hex are allowed. Marking data can not be marked. 来自上位机的标记文本中第一行有非法字符，字符在20 hex 和5F hex之间是被允许的，标记数据不能被标记06-09 “Illegal character received in punch marking text”.打字文本中存在非法字符Marking Data from host has a illegal character in punch marking text. character between 20 hex and 67 hex are allowed. Marking data can not be marked. 来自上位机的标记文本中有非法字符，字符在20 hex 和67 hex之间是被允许的，标记数据不能被标记06-14 “Illegal character detected in line 1 paint marking text (20h-7Ah)”. 在喷漆文本中第一行中发现到非法字符(20h-7Ah)”Marking Data from scada has a illegal character in line 1 paint marking text. character between 20 hex and 7A hex are allowed. Marking data can not be marked. 来自人机界面的标记文本中第一行有非法字符，字符在20 hex 和7A之间是被允许的，标记数据不能被标记06-15 “Illegal character detected in line 2-5 paint marking text (20h-5fh)”.在喷漆文本中第2-5行中发现到非法字符(20h-5fh)”Marking Data from scada has a illegal character in line 2-5 paint marking text. character between 20 hex and 5F hex are allowed. Marking data can not be marked. 来自上位机的标记文本中第一行有非法字符，字符在20 hex 和5F hex之间是被允许的，标记数据不能被标记06-16 “Illegal character detected in punch marking text”打字文本中存在非法字符Marking Data from scadat has a illegal character in punch marking text. character between 20 hex and 67 hex are allowed. Marking data can not be marked.来自上位机的标记文本中有非法字符，字符在20 hex 和67 hex之间是被允许的，标记数据不能被标记6.1.7. 07 - Sensor Errors（传感器错误）07-100 ” Paint Marking head in upper position and plate contact at the same time.”. 喷头在上限位和钢板接触同时检测到。The marking head has been detected in upper and lower position simultaneously. As this should not be possible please check both switches and their activation pieces. 喷头同时检测到两个不同的位置，这是不可能的，检查两个限位及其连接部分。07-101 “Punch Marking head in upper position and plate contact at the same time.”.打字机在上限位和钢板接触同时检测到。The punch marking head has been detected in upper and lower position simultaneously. As this should not be possible please check both switches and their activation pieces. 打字机同时检测到两个不同的位置，这是不可能的，检查两个限位及其连接部分。07-102 “Machine in marking and maintenance position at the same time.”.机器同时在标记及维护位置。The machine has been detected in marking and maintenance position simultaneously. As this should not be possible please check both switches and their activation pieces. 机器同时在标记及维护位置检测到，这是不可能的，检查两个限位及其连接部分。6.1.8. 08 Safety Error（安全模块故障）08-200 “Safety module Emergency is activated”. 安全模块急停被激活了。Safety module Emergency is activated. All movements are blocked and the power is set OFF. 安全模块急停被激活了，所有动作都被锁定，并且电源被设为OFF。08-201 “Maintenance switch is activated ”. 现场操作箱转换开关被激活。All movements are blocked and maintenance on the machine is possible. 所有动作被锁定，设备只有可能在手动模式。6.1.9. 14 - Card Control Loop Error（驱动卡控制错误）14-100 ”Card loop error. One or more cards missing or bad connected.”.驱动卡回路故障，一个驱动卡丢失或是错误的连接A card loop error has been detected in the Magnemag gun driver system. Please check whether all IO3-2 cards are present and fully functional. 一个驱动卡丢失或是错误的连接，一个卡的驱动回路错误在打字驱动系统里被发现。检查所有的IO3-2卡。14-101 ” OPC card loop error. Card number 1 missing or bad connected.”. OPC卡回路错误。驱动卡1丢失或是错误的连接A card loop error has been detected in the Magnemag gun driver system. Please check whether all OPC4-1 cards are present and fully functional. 一个驱动卡丢失或是错误的连接，一个卡的驱动回路错误在打字驱动系统里被发现。检查所有的OPC4-1卡。14-102 ” OPC card loop error. Card number 2 missing or bad connected.”. OPC卡回路错误。驱动卡2丢失或是错误的连接A card loop error has been detected in the Magnemag gun driver system. Please check whether all OPC4-1 cards are present and fully functional.一个驱动卡丢失或是错误的连接，一个卡的驱动回路错误在打字驱动系统里被发现。检查所有的OPC4-1卡。14-103 ” OPC card loop error. Card number 3 missing or bad connected.”. OPC卡回路错误。驱动卡2丢失或是错误的连接A card loop error has been detected in the Magnemag gun driver system. Please check whether all OPC4-1 cards are present and fully functional. 一个驱动卡丢失或是错误的连接，一个卡的驱动回路错误在打字驱动系统里被发现。检查所有的OPC4-1卡。 6.1.10. 15 - Circuit Breaker Error（断路器错误）15 -100“One or more Circuit breakers are tripped in Paint +S02”. 喷漆控制柜（S02）一个或是多个断路器没有准备好。 15 -101“One or more Circuit breakers are tripped in Punch +S02”.打字控制柜（S02）一个或是多个断路器没有准备好。15 -104“Circuit breakers in power / PLC tripped + S01”.电源/PLC柜（S01）断路器断开6.1.11. 16 Head positioning error. （喷头位置错误）16-100 “Marking head not in upper position before timeout ”. 在规定时间内喷漆头没有在上限位。The paint marking head was not been able to reach its upper position before timeout. If the error occurs repeatedly, please check the lifting arrangement and the upper position switch and its activation piece. 喷漆头在规定时间内没有到达规定的位置。如果这个故障经常发生，检查移动的气缸和位置限位以及连接部分。16-101 “Punch Marking head not in upper position before timeout”. 在规定时间内打字机没有在上限位The punch marking head was not been able to reach its upper position before timeout. If the error occurs repeatedly, please check the lifting arrangement and the upper position switch and its activation piece. 打字机在规定时间内没有到达规定的位置。如果这个故障经常发生，检查移动的气缸和位置限位以及连接部分。16-102 “Paint Marking head not in plate contact before timeout”. 喷漆头在规定时间内没有和钢板接触。The paint marking head did not obtain plate contact before timeout. If the error occurs repeatedly please check the valves for the lifting arrangement and the plate contact for possible defects. 喷漆头在规定时间内没有到达规定的位置。如果这个故障经常发生，检查移动的气缸的阀和钢板的连接限位。16-103 “Punch Marking head not in plate contact before timeout”.打字机在规定时间内没有和钢板接触。The punch marking head did not obtain plate contact before timeout. If the error occurs repeatedly please check the valves for the lifting arrangement and the plate contact for possible defects.打字机在规定时间内没有到达规定的位置。如果这个故障经常发生，检查移动的气缸的阀和钢板的连接限位。16-104 “Paint Marking head lost plate contact during marking”. 喷漆过程中喷头失去了与钢板的连接。The paint marking head has lost plate contact during marking, marking may not be completed. If the error occurs repeatedly, please check the plate contact and the plate contact arrangement for defects. 在喷漆过程中喷漆头失去了与钢板的连接可能导致喷漆没有完成，如果这个错误经常发生，检查与钢板的连接限位。16-105 “Punch Marking head lost plate contact during marking”.打字过程中喷头失去了与钢板的连接。The punch marking head has lost plate contact during marking, marking may not be completed. If the error occurs repeatedly, please check the plate contact and the plate contact arrangement for defects.在打字过程中喷漆头失去了与钢板的连接可能导致喷漆没有完成，如果这个错误经常发生，检查与钢板的连接限位。6.1.12. 18 Driver Communication error. （驱动连接错误）18-01 “Communication error with marking driver 1, timeout when sending”.与标记驱动器1的通讯错误，发送超时Timeout or invalid data received from Magnemag Paint Driver Unit 1. Communication between MM-driver and PLC is not possible at the moment. If the error occurs repeatedly, please verify that the communication line is functional. 发送数据给喷漆系统时超时。18-02 “Communication error with marking driver 2, timeout when sending”.与标记驱动器2的通讯错误，发送超时Timeout or invalid data received from Magnemag Paint Driver Unit 2.Communication between MM-driver and PLC is not possible at the moment.If the error occurs repeatedly, please verify that the communication line isfunctional 发送数据给喷漆系统时超时。18-03 “Communication error with marking driver 3, timeout when sending”.与标记驱动器3的通讯错误，发送超时Timeout or invalid data received from Magnemag Paint Driver Unit 3.Communication between MM-driver and PLC is not possible at the moment.If the error occurs repeatedly, please verify that the communication line isfunctional 发送数据给喷漆系统时超时。18-04 “Communication error with marking driver 4, timeout when sending”. 与标记驱动器3的通讯错误，发送超时Timeout or invalid data received from Magnemag Paint Driver Unit 4.Communication between MM-driver and PLC is not possible at the moment.If the error occurs repeatedly, please verify that the communication line isfunctional 发送数据给喷漆系统时超时。18-05 “Communication error with marking driver 5, timeout when sending”. 与标记驱动器5的通讯错误，发送超时Timeout or invalid data received from Magnemag Paint Driver Unit 5.Communication between MM-driver and PLC is not possible at the moment. If the error occurs repeatedly, please verify that the communication line is functional 发送数据给喷漆系统时超时。18-06 “Communication error with marking driver 6, timeout when sending”. 与标记驱动器6的通讯错误，发送超时Timeout or invalid data received from Magnemag Punch Driver Unit 6.Communication between MM-driver and PLC is not possible at the mome