PPG电泳漆P6000PX手册.doc

Product Booklet 产品手册产品手册 Attributes 产品特点产品特点 Product Evolution 产品的发展史产品的发展史 Advantages 产品优点产品优点 Performance Data 产品性能数据产品性能数据 Approvals 认可认可 Commercial Uses 商业应用商业应用 Registered Trademark Copyright 2001 PPG INDUSTRIES Inc 151 Colfax Street Springdale Pennsylvania 15144 POWERCRON 6000PX is an improved version of PPG Industries sixth generation cathodic epoxy electrocoat This product was formulated to meet the automotive industry corrosion requirements without the use of heavy metals namely lead and chrome in the paint film This product is suitable for use in applications either where a primer only is specified or where topcoatability of a primer is required POWERCRON 6000PX 是 PPG 公司第六代阴极环氧电泳漆的改进型产品 这种产品的推出是为了在漆膜中无重 金属 即铅合铬 的情况下 更好的满足汽车工业防腐的要求 这种产品适合于单独底漆涂装或涂装面漆 Eliminate Hazardous Waste 消除有害废物 Most prior cationic epoxy products contained lead or required a chrome rinse pretreatment for maximum corrosion performance Lead and chrome are currently considered hazardous materials and therefore are regulated Future legislation may ban the use of lead and chrome in industrial paint formulations and make heavy metal waste disposal increasingly difficult and costly In addition automobile manufacturers are requiring their suppliers to identify decrease and even eliminate lead in the coatings used on their parts POWERCRON 6000PX will enable customers to meet automotive corrosion requirements without the use of heavy metals in the finishing process 以前大多数阴极环氧电泳漆为了最大限度的提高防腐能力 其配方中含有铅或需要钝化前处理 铅和铬是有害物质 并且其使用受到管制 将来的立法可能会禁止在工业涂料的配方中含有铅和铬 而且会使重金属废物处理的难度增 加 成本上升 另外 汽车生产厂商要求在涂装汽车和零部件的涂料中减少或消除铅或铬 POWERCRON6000PX 将会满足客户对于漆膜无重金属的要求 并且达到汽车防腐的要求 Parts and Bodies POWERCRON 6000PX was adopted from PPG s automotive coatings group where it is used to protect car bodies It also meets the requirements of the automotive small parts specifications This product is very well suited for most facilities painting automotive parts and or body panels POWERCRON6000PX 是从 PPG 公司汽车漆部门采用过来的 它曾用于轿车车声防护 它同样达到汽车零部件 的防护要求 这种产品适用于汽车零部件或车身 POWERCRON 6000PX Improved Sixth Generation Cationic Epoxy Technology POWERCRON 6000PX 改进型第六代阴极环氧电泳漆 First Generation 第一代第一代 1976POWERCRON 500Corrosion Protection 防腐蚀 ED3002 Second Generation 第二代第二代 1979POWERCRON 500EReduced VOCVOC 降低 ED3002V Third Generation 第三代第三代 1981POWERCRON 600Improved Corrosion Resistance 增强防腐能力 UNI PRIME Improved Stability 增强稳定性 Reduced Effluent Discharge 减少排放量 Fourth Generation 第四代第四代 1986POWERCRON 640Improved Topcoatability 改进与面漆的配合性 ED 4 Reduced Weight Loss 降低加热减量 Reduced VOC 降低 VOC Fifth Generation 第五代第五代 1991POWERCRON 648Reduced Cost 降低成本 ED 5000 Improved Edge Coverage 提高边缘覆盖率 Improved Throwpower 提高泳透力 Sixth Generation 第六代第六代 1993POWERCRON 690Heavy Metal Free 无重金属 ENVIRO PRIME Improved Performance 改进漆膜性能 Reduced VOC 降低 VOC 2001POWERCRON 6000PXImproved Workability 改进可使用性 Seventh Generation 第七代第七代 1995POWERCRON 590Heavy Metal Free 无重金属 HAPs Free 无有害空气污染物 Improved Efficiency 提高电泳效率 1998Single Component Feed Package 单组分加料包装 POWERCRON 6000PX cathodic epoxy electrocoat was developed with excellent performance properties in an environmentally friendly package Specific advantages include POWERCRON 6000PX 阴极环氧电泳漆具有优秀的漆膜性能和环保的包装 其优点包括 Corrosion Resistance Heavy Metal Free POWERCRON 6000PX offers superior corrosion resistance without the use of heavy metals This product is capable of corrosion protection in excess of 1000 salt spray hours 抗腐蚀能力抗腐蚀能力 无重金属无重金属POWERCRON 6000PX 不含重金属且具有优秀的抗腐蚀能力 盐雾试验超过 1000 小时 Topcoatability POWERCRON 6000PX is formulated for a wide window of topcoat compatibility 面漆可涂装性能面漆可涂装性能POWERCRON 6000PX 可与多种面漆配合 Total Coverage 整体覆盖性能整体覆盖性能 The excellent throwpower of POWERCRON 6000PX results in total part coverage regardless of part complexity Throwpower allows for uniform film thickness over every area of the part POWERCRON 6000PX 具有优异的泳透力 不管零件形状的 复杂程度如何 都能整体覆盖 且膜厚一致 Aesthetics 表观效果 Flow characteristics are exceptional exhibiting a smooth film appearance at less than 1 mil film thickness Excellent flow control benefits have reduced the tendency for contamination to cause cratering 卓越的流平性可以使不足 1mil 漆膜十分平滑 并且减少了由 于污染而导致缩孔的可能性 Chip Resistance 抗石击性 POWERCRON 6000PX has excellent chip resistance A potential site for corrosion occurs when coatings chip down to bare metal Reduced chipping relates to fewer potential corrosion sites POWERCRON 6000PX 具有优秀的抗石击性 漆膜受 撞击后脱落露出金属表面是产生腐蚀的潜在因素 减少 撞击后期膜的脱落可以减少腐蚀的潜在因素 Reduced Hazardous Waste Disposal 有害废物排放有害废物排放 POWERCRON 6000PX is heavy metal free Therefore any solid waste generated should be characterized as non hazardous and be less expensive to dispose of than lead containing waste POWERCRON 6000PX 不含重金属 因此 所损失的固体份 是无害的 而且其废物处理所需的费用要要大大少于含重金 属的涂料 Improved UF Flux Rates 提高超滤流量提高超滤流量 The elimination of lead containing pigments coupled with lower solids and reduced pigment levels usually improves ultrafilter performance With POWERCRON 6000PX flux rates increase and cleaning frequency is reduced 无铅颜料浆 低固体份和低颜料含量可以提高超滤其性能 POWERCRON 6000PX 的使用 可以提高超滤流量 降低超 滤膜清洗频率 Low VOC 低 VOC VOC 可挥发性有机化合物含量 POWERCRON 6000PX operates at a Volatile Organic Compound level of less than 0 6 pounds per gallon Low emissions help to keep our environment safe and healthy and eliminate permitting headaches POWERCRON 6000PX 的 VOC 小于 0 6 磅 加仑 低挥发量 可以保证环境的安全和人体的健康 Minimal Effluent 最小限度的排放 Wastewater concerns are virtually eliminated and permeate discharge is minimal 只有最小限度的超滤液排放 Property 性质性质 Test Method 实验方法实验方法 Performance 性能参数 Color 颜色 Black Earthtones 黑色 Film Thickness 膜后 0 4 1 2 Mils 0 4 1 2Mils Gloss 60 Degree 光泽度 60 度 ASTM D523 8955 75 Pencil Hardness 铅笔硬度 ASTM D3363 92A2H Minimum 不低于 2H Direct Impact 冲击 ASTM D2794 93100 in lb Minimum 不低于 100 英寸 磅 Reverse Impact 背突 ASTM D2794 9360 in lb Minimum 不低于 60 英寸 磅 Cross Hatch Adhesion 划格试验 ASTM D3359 954B 5B Humidity 湿雾试验 ASTM 1735 92500 Hours Minimum 不少于 500 小时 Water Immersion 水浸试验 ASTM D870 92250 Hours Minimum 不少于 250 小时 Gravelometer 石击试验 GM 9508P6 Minimum 不小于 6 Rust Spot 锈点 GM 9632P75 100 Avg 75 100 平均 Throwpower 泳透力 GM 9535P11 13 Inches 11 13 英寸 Cold Rolled Steel Lab Panels 实验室用冷卷钢板实验室用冷卷钢板 Zinc Phosphate Pretreatment 锌磷化前处理锌磷化前处理 0 6 Mil Average Film Thickness 平均膜厚平均膜厚 0 6Mil Cure 20 Minutes 350 F 固化 固化 20 分钟分钟 350F Substrate Pretreatment 底材底材 前处理前处理 Salt Spray 500 Hours 盐雾盐雾 500 小时小时 Salt Spray 1000 Hours 盐雾盐雾 1000 小时小时 20 Cycle Scab 20 次循环腐蚀 CRS Zinc Phos Chrome CRS 锌磷化 钝化 0 1 mm0 2 mm1 2 mm CRS Zinc Phos Non Chrome CRS 锌磷化 无钝化 0 1 mm1 2 mm1 2 mm CRS Zinc Phos DI Water CRS 锌磷化 去离子水洗 0 1 mm1 3 mm1 4 mm CRS Iron Phos Chrome CRS 铁磷化 钝化 0 3 mm3 6 mm3 8 mm CRS Iron Phos Non Chrome CRS 铁磷化 无钝化 0 3 mm3 6 mm3 8 mm CRS Iron Phos DI Water CRS 铁磷化 去离子水洗 4 8 mm6 14 mm10 20 mm CRS Untreated CRS 未前处理 3 5 mm5 8 mm11 15 mm Galvanized Zinc Phos Chrome 电镀 锌磷化 钝化 0 2 mm Average Total Scribe Creep 平均锈蚀宽度平均锈蚀宽度 Salt Spray ASTM B117 97 盐雾试验标准盐雾试验标准 ASTM B117 97 Cycle Scab GM9511P 循环腐蚀试验标准循环腐蚀试验标准 GM9511P Cold Rolled Steel Lab Panels 实验室用冷卷钢板实验室用冷卷钢板 Cure 20 Minutes 350 F固化 固化 20 分钟分钟 350F POWERCRON 6000PX is approved under the following specifications POWERCRON 6000PX 已通过如下认可 已通过如下认可 Automotive Parts and Accessories 汽车零部件汽车零部件 Specification No Status 规范文件号规范文件号状态状态 DaimlerChryslerMS PB45 2Approved 通过 戴姆勒克莱斯勒 FordWSS M6J152B1 B5Approved 通过 福特WSB M64J28Approved 通过 ESB M64J19Approved 通过 ESB M64J23Approved 通过 ESB M64J25Approved 通过 WSB M64J30Approved 通过 WSB M64J36Approved 通过 ESL M2P122A1 A5Approved 通过 ESE M2P128AApproved 通过 ESA M2P13A1 A3Approved 通过 WSS M2P177A2Approved 通过 ESB M64J12 B1 B3Approved 通过 ESB M64J19A1 A3Approved 通过 ESB M64J20A1 A3Approved 通过 WSB M64J28A1 A3Approved 通过 WSB M64J36A1 A3Approved 通过 WSB M64J38A1 A4Approved 通过 WSS M64J39A1 A5Approved 通过 WSS M64J41A1 A5 Approved 通过 General Motors9984120Approved 通过 通用汽车 Approved for Topcoat 面漆通过 Cati