文档包括:
说明书一份,33页,16000字左右.
英文翻译一份.
图纸共5张:
A0-X-Y工作台.dwg
A1-Y轴底座.dwg
A1-端盖.dwg
A1-工作台.dwg
A1-滚珠丝杠副.dwg
摘要
随着现代信息技术的发展,以提高产品加工的生产效率为主的高度自动化和以提高ch产品的质量为主的精密化成为现代机械加工技术发展的两个主要方向。人们对航空机、数控机床、精密仪器和仪表以及各种精密机械设备提出了越来越高的精度要求,X-Y作台是这些设备实现高精密加工的核心部件,对于提高产品的加工质量起着尤为重要作用。
本设计通过伺服系统控制伺服电机经过数控机床进给传动系统包括丝杠螺母副及其支承部件等,即将伺服电机的旋转运动传递为工作台或刀架的进给运动的整个机械传动链。对整个机械传动链进行了系统的设计,涉及到伺服电机的选型,滚珠丝杠副的选型、强度校核及其生产设计中应注意的问题,连接伺服电机和滚珠丝杠副的联轴器的选型与校核,支承件轴承的设计,导轨及机架的设计。通过对工作台机械传动链的系统设计以期满足机床进给系统的定位精度和静动态性能,从而确保机床的加工精度。
关键词X-Y工作台;伺服系统;数控机床
Abstract
With the development of modern information techniques, the high automation with the main purpose of improving the production efficiency of product process and the accuracy with the accuracy with the main aim of improving the quality of product have been becoming the two major directions of the modern technique of mechanical process. People on the air machines, CNC machine tools, precision instruments and meters and all kinds of sophisticated machinery and equipment raised higher and higher precision, XY for Taiwan is that these high-precision machining equipment to achieve the core components, for improving the quality of processed products play Is particularly important role.
The servo system designed to control the servo motor to the transmission system into the NC machine tools, including screw and nut bearing components such as vice, is about to servo motor for the transfer of rotating turret of the table or feed the entire campaign mechanical transmission chain. The entire mechanical transmission chain for the system design, servo motor related to the selection, the selection of ball screws, checking strength and production design should pay attention to the problem of connecting the servo motor and the ball screw of the axis The Selection and Verification, bearing pieces bearing the design, rail and rack design. Through the table mechanical transmission chain system design to meet the machine into the system to the positioning accuracy and static and dynamic performance, so as to ensure the accuracy of processing machine.
Keywords XY table; servo system; CNC machine tools
目 录
1 绪论 1
1.1数控工作台概述 1
1.1.1概念 1
1.1.2数控工作台分类 1
1.1.3数控工作台组成 1
1.2课题的背景 2
1.3总体方案设计 2
2交流伺服电动机 4
2.1交流伺服电动机概述 4
2.2交流伺服电动机的选型 6
3丝杠的选型及计算 8
3.1丝杠的介绍 8
3.1.1丝杠螺母机构基本传动形式 8
3.1.2滚珠丝杠副的组成及特点 8
3.1.3滚珠丝杠的结构形式 8
3.2丝杠的选型 10
3.3丝杠的校核 10
3.4丝杠设计中应注意的问题 12
4联轴器的选择 14
4.1联轴器的初步计算 14
4.1.1选择联轴器 14
4.1.2联轴器较核 15
5轴承的选用及润滑 17
5.1滚动轴承结构设计 17
5.1.1精度 17
5.1.2配合 17
5.1.3 轴承材料选择 18
5.2轴承的型号选择: 18
5.2.1深沟球轴承的选择与计算 18
5.2.2角接触球轴承的选择 19
5.3轴承的润滑 20
6 导轨的选型及计算 21
6.1 初选导轨型号及估算导轨长度 21
6.2 计算滚动导轨副的距离额定寿命 22
6.3导轨材料与热处理 24
6.4导轨的技术要求 25
6.4.1表面粗糙度 25
6.4.2几何精度 25
6.5导轨设计和使用注意事项 26
7机架的设计 27
7.1机架设计的技术要求 27
7.2机架设计的一般要求 28
7.3机架材料的选择 28
8伺服驱动部分 30
8.1接口 30
8.1.1人机接口 30
8.1.2机电接口 30
8.2伺服系统 30
8.2.1伺服系统的特点 30
8.2.2伺服系统的组成 31
8.2.3变频器 31
8.3控制系统 31
结论 33
致谢 34
参考文献 35
附录 36




