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回转工作台设计及其技术研究【含5张CAD图纸+说明书完整资料】

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毕毕 业业 设设 计计 任任 务务 书书1毕业设计的任务和要求:掌握机床回转工作台的基本知识;研究数控机床多轴加工用回转工作台的关键技术,掌握其选型、应用及设计方法等;完成一种满足普通精度数控机床用回转工作台的设计,台面直径为 320mm 左右。2毕业设计的具体工作内容:1)分析题目要求,查阅相关的国内外文献、设计资料、有关专利文献等,在此基础上,了解开题报告的撰写方法、基本要求,完成开题报告;2)学习和掌握回转工作台的有关知识,了解多轴加工中心回转工作台的关键技术及发展现状;了解数控机床、加工中心对回转工作台的要求;总结回转工作台的设计要点、技术关键及发展方向;力争提出回转工作台设计的发展方向;3)按题目要求,设计一种满足普通精度数控机床使用的回转工作台,完成结构图、主要零件图设计,给出功率、扭矩、回转精度等必要的计算说明;4)编写设计说明书;5)翻译本专业外文科技文献一份。毕毕 业业 设设 计计 任任 务务 书书3对毕业设计成果的要求:1)回转工作台装配图、主要零件图一套;2)回转工作台的研究及设计说明书一份;3)本专业外文科技文献译文一份。4毕业设计工作进度计划:起 迄 日 期工 作 内 容2016 年年 02 月 29 日 03 月 21 日 03 月 22 日 04 月 30 日05 月 01 日 05 月 20 日05 月 21 日 05 月 31 日06 月 01 日 06 月 05 日分析课题要求,查阅相关文献资料,了解回转工作台的国内外现状及发展趋势,提出自己的设计思路,完成开题报告;全面掌握回转工作台的基本知识,了解数控机床对数控转台的要求,了解回转工作台的设计特点;分析总结回转工作台的发展方向;完成回转工作台结构图、主要零件图的设计;完成研究总结及设计说明书撰写答辩讲稿,准备答辩;学生所在系审查意见: 同意下发任务书 系主任: 2016 年 02 月 29 日PAGE 毕 业 设 计 任 务 书1毕业设计的任务和要求:掌握机床回转工作台的基本知识;研究数控机床多轴加工用回转工作台的关键技术,掌握其选型、应用及设计方法等;完成一种满足普通精度数控机床用回转工作台的设计,台面直径为?320mm左右。2毕业设计的具体工作内容:分析题目要求,查阅相关的国内外文献、设计资料、有关专利文献等,在此基础上,了解开题报告的撰写方法、基本要求,完成开题报告;学习和掌握回转工作台的有关知识,了解多轴加工中心回转工作台的关键技术及发展现状;了解数控机床、加工中心对回转工作台的要求;总结回转工作台的设计要点、技术关键及发展方向;力争提出回转工作台设计的发展方向;按题目要求,设计一种满足普通精度数控机床使用的回转工作台,完成结构图、主要零件图设计,给出功率、扭矩、回转精度等必要的计算说明;编写设计说明书;翻译本专业外文科技文献一份。毕 业 设 计 任 务 书3对毕业设计成果的要求:1)回转工作台装配图、主要零件图一套;2)回转工作台的研究及设计说明书一份;3)本专业外文科技文献译文一份。4毕业设计工作进度计划:起 迄 日 期工 作 内 容2016年 02月29日 03月21日 03月22日 04月30日05月01日 05月20日05月21日 05月31日06月01日 06月05日分析课题要求,查阅相关文献资料,了解回转工作台的国内外现状及发展趋势,提出自己的设计思路,完成开题报告;全面掌握回转工作台的基本知识,了解数控机床对数控转台的要求,了解回转工作台的设计特点;分析总结回转工作台的发展方向;完成回转工作台结构图、主要零件图的设计;完成研究总结及设计说明书撰写答辩讲稿,准备答辩;学生所在系审查意见: 同意下发任务书 系主任: 2016 年02月29 日外文翻译外文翻译英文原文:英文原文:NC technology development trends1 NC system developments at home and abroad With the rapid development of computer technology, the traditional beginning of a fundamental change manufacturing, the industrial developed countries spent huge sums of money on the modern manufacturing technology research and development, to create a new model. In modern manufacturing systems, CNC technology is the key to technology, which combines microelectronics, computers, information processing, automatic detection, automatic control, such as the integration of advanced, a high-precision, high-efficiency, flexible automation, and other characteristics, the manufacturing industry Flexible automation, integrated, intelligent play the pivotal role. At present, NC technology is undergoing a fundamental change, from a special closed-loop control mode to general-purpose real-time dynamic open all closed-loop control mode. In the integrated on the basis of the CNC systems ultra-thin, ultra-light; on the basis of the intelligent, integrated computers, multimedia, fuzzy control, neural network and other technical disciplines, NC system to achieve high-speed, high-precision, Efficient control, automatic processing can be amended to regulate compensation and the parameters for an online intelligent fault diagnosis and treatment of the network based on the CAD / CAM and CNC systems integration as one machine network, makes the central government centralized control of the group control processing. For a long time, Chinas CNC system for traditional closed architecture, but only as a non-intelligent CNC machine controller. Process variables based on experience in the form of pre-fixed parameters, processing procedures before the actual processing by hand or through CAD / CAM and automatic programming system prepared. CAD / CAM and CNC have no feedback control link, the entire manufacturing process CNC is a closed ring-opening implementing agencies. In a complex and changing environment under the conditions of processing tool in the process of composition, workpiece material, spindle speed, feed rate, tool path, cutting depth, step, allowance and other processing parameters, not at the scene circumstances under external interference and real-time dynamic random factors, not by random amendment feedback control link CAD / CAM settings volume, in turn, affect the work of CNC machining efficiency and product quality. Clearly, the traditional fixed CNC system that controlled mode and closed architecture, limiting the CNC to the development of more intelligent control variables, can no longer meet the increasingly complex manufacturing process, therefore, the CNC technology in the potential for change inevitable. 2 NC technology development trends 2.1 Performance development direction (1) high-speed high-precision efficient speed, accuracy and efficiency of machinery manufacturing technology is the key performance indicators. As a result of the high-speed CPU chips, RISC chip, as well as multi-CPU control system with high-resolution detector of the absolute exchange digital servo system, taken at the same time improve the machine dynamic and static characteristics of effective measures, the high-speed high-precision machine has been efficient greatly enhanced. (2) Flexible includes two aspects: CNC system itself flexibility, NC system is modular in design, functional coverage, can be cut and strong, and easy to meet the needs of different users; group control system flexibility, with a control system pursuant to the requirements of different production processes, materials flow and information flow automatically dynamically adjusted to maximize their group control system performance. (3) Process of composite and multi-axis to reduce the process time for the main purpose of supporting the composite processing, and are moving towards multi-axis, multi-function control of the direction of series development. NC Machine Tool Technology composite refers to the workpiece in a single machine on a fixture, through an automatic tool change, rotating spindle head or turntable, and other measures to accomplish multiple processes, multi-surface machining compound. Axis CNC technology, Siemens 880-axis control system for up to 24 axes. (4) Real-time Intelligent early for the real-time system is usually relatively simple ideal environment, and its role is to scheduling tasks, to ensure that the task be completed within a specified time limit. And artificial intelligence is used to model the realization of mankinds various intelligent behaviors. To the development of science and technology today, real-time systems and artificial intelligence combined with each other towards artificial intelligence is a real-time response, a more realistic field of development, and also in the real-time system with intelligent behavior, the more complex application development, resulting in the Intelligent real-time control of this new area. NC technology in the field, real-time intelligent control of the research and application of development along several main branches: adaptive control, fuzzy control, neural network control, experts control, learning control, feed-forward control. For example, in CNC programming system with expert systems, fault diagnosis expert system parameters automatically set and tool management and automatic compensation, such as adaptive conditioning systems, in high-speed processing of the integrated motion control ahead of the introduction of budget projections and functional, dynamic Feedforward functions in pressure, temperature, position, velocity, control, fuzzy control, the control of the NC system performance greatly improved, so as to achieve optimal control purposes. 2.2 functional development direction (1) The user interface is graphical user interface with the CNC system of dialogue between the user interface. Since different users interface requirements are different, thus the development of the workload of great user interface, user interface software developed into the most difficult part of. At present INTERNET, virtual reality, visualization in scientific computing and multimedia technologies, such as the user interface has put a higher demand. Graphical user interface greatly facilitates the use of non-professional users, it can be carried out through the window and menu operation, ease of programming and blueprint for rapid programming, three-dimensional dynamic three-dimensional color graphics, graphics, simulation, graphics, dynamic tracking and simulation, and the different directions view and partial display ratio scaling function can be achieved. (2) visualization in scientific computing visualization in scientific computing can be used for efficient data processing and interpretation of data, so that the exchange of information is no longer limited to using the written word and language, and can direct the use of graphics, image, animation, video and other information. Visualization technology and virtual environment technology, to further broaden the application areas, such as a drawing design, virtual prototyping technology, which shorten product design cycles, improving product quality, reduce production cost is of great significance. NC technology in the areas of visualization technology can be used for CAD / CAM, such as automatic programming design parameters automatically set, tool compensation and tool management of dynamic data processing and display, as well as the processing of visual simulation, and other presentations. (3) interpolation, and a variety of methods of compensation interpolation methods such as multiple linear interpolation, circular interpolation, cylindrical interpolation, space elliptical surface interpolation, thread interpolation, polar coordinates interpolation, 2 D +2 helical interpolation , NANO interpolation, interpolation NURBS (non-uniform rational B-spline interpolation), spline interpolation (A, B, C kind), such as polynomial interpolation. A variety of functions such as compensation gap compensation vertical compensation quadrant error compensation, and measurement systems pitch error compensation, and speed-related feedforward compensation and temperature compensation, with nearly smooth and exit, as well as the opposite point of the cutter radius compensation. (4) high-performance PLC contents contents performance CNC system PLC control module can be directly used ladder diagram or high-level language programming, with intuitive online debugging and online help function. Programming tools include the standard used lathe and milling machine PLC user program an example, users may PLC user program standards on the basis of editorial changes, thus easily build their own applications. (5) application of multimedia technology of multimedia technology-computers, audio-visual and communication technology, and it has the computer integrated voice, text, images and video information. In NC technology, multimedia technology can be applied to information processing integrated, intelligent, real-time monitoring system in the field and production equipment fault diagnosis, monitoring of process parameters such as production has a significant value. 2.3 Development of the Architecture (1) integration of a highly integrated CPU, programmable RISC chips and large-scale integrated circuits FPGA, EPLD, CPLD and ASIC ASIC chips that can improve the CNC system integration and hardware and software operating speed. Application FPD flat panel display technology can improve display performance. Flat-panel displays with high science and technology content, light weight, small size, low power consumption and portability advantages can be realized Supersized, a counterweight to the emerging and CRT display technology, display technology in the 21st century the mainstream. Application of advanced packaging and interconnect technologies, semiconductors and surface mount technology integration. By increasing the density of integrated circuits, reducing the length and number of interconnection products to reduce prices, improve performance, reduce component size, improve the reliability of the system. (2) easy to implement modular hardware modular NC systems integration and standardization. According to various functional requirements, the basic modules, such as CPU, memory, position servo, PLC, the input and output interfaces, and communications modules, making the standard Series products, through functional building-block approach to cutting the number of steps and modules, a NC system at different grades. (3) machine interconnection network for remote control of unmanned operation. Machine through networking, can be in any one machine on the other machine programming, configuration, operation, operating, different machine can be displayed on the screen each machine on the screen. (4) general-open the closed-loop control mode to adopt a common computer component Bus, modular, open, embedded architecture, ease of cutting, expansion and upgrading, can be composed of different grades, different types, different degree of integration CNC system. Closed-loop control mode is the traditional CNC system only for single closed-open-loop control mode proposed. The manufacturing process is a multi-variable control and the role of integrated processing complex process, including processing, such as size, shape, vibration, noise, temperature and thermal deformation, and other factors, therefore, to achieve the process of multi-objective optimization, Multivariable must adopt the closed-loop control, real-time processing in the dynamic adjustment process variables. Processing the adoption of open universal real-time closed-loop control mode the whole dynamic, easy real-time intelligent computer technology, network technology, multimedia technology, CAD / CAM, servo control, adaptive control, dynamic data management and dynamic tool compensation, dynamic simulation and other high technology into one, a tight closed-loop manufacturing process control system to achieve integrated, intelligent, network-based. 3 PCNC new generation of intelligent CNC system Research and Development adapted to the current complexity of the manufacturing process, with the structure of the closed-loop control system, a new generation of intelligent PCNC CNC system has become possible. PCNC NC intelligent system will be a new generation of intelligent computer technology, network technology, CAD / CAM, servo control, adaptive control, dynamic data management and dynamic tool compensation, dynamic simulation and other high technology into one, a tight closure of the manufacturing process Central control system.译文:译文:数控技术发展趋势数控技术发展趋势1国内外数控系统发展概况随着计算机技术的高速发展,传统的制造业开始了根本性变革,各工业发达国家投入巨资,对现代制造技术进行研究开发,提出了全新的制造模式。在现代制造系统中,数控技术是关键技术,它集微电子、计算机、信息处理、自动检测、自动控制等高新技术于一体,具有高精度、高效率、柔性自动化等特点,对制造业实现柔性自动化、集成化、智能化起着举足轻重的作用。目前,数控技术正在发生根本性变革,由专用型封闭式开环控制模式向通用型开放式实时动态全闭环控制模式发展。在集成化基础上,数控系统实现了超薄型、超小型化;在智能化基础上,综合了计算机、多媒体、模糊控制、神经网络等多学科技术,数控系统实现了高速、高精、高效控制,加工过程中可以自动修正、调节与补偿各项参数,实现了在线诊断和智能化故障处理;在网络化基础上,CAD/CAM与数控系统集成为一体,机床联网,实现了中央集中控制的群控加工。长期以来,我国的数控系统为传统的封闭式体系结构,CNC只能作为非智能的机床运动控制器。加工过程变量根据经验以固定参数形式事先设定,加工程序在实际加工前用手工方式或通过CAD/CAM及自动编程系统进行编制。CAD/CAM和CNC之间没有反馈控制环节,整个制造过程中CNC只是一个封闭式的开环执行机构。在复杂环境以及多变条件下,加工过程中的刀具组合、工件材料、主轴转速、进给速率、刀具轨迹、切削深度、步长、加工余量等加工参数,无法在现场环境下根据外部干扰和随机因素实时动态调整,更无法通过反馈控制环节随机修正CAD/CAM中的设定量,因而影响CNC的工作效率和产品加工质量。由此可见,传统CNC系统的这种固定程序控制模式和封闭式体系结构,限制了CNC向多变量智能化控制发展,已不适应日益复杂的制造过程,因此,对数控技术实行变革势在必行。 2数控技术发展趋势2.1性能发展方向(1)高速高精高效化速度、精度和效率是机械制造技术的关键性能指标。由于采用了高速CPU芯片、RISC芯片、多CPU控制系统以及带高分辨率绝对式检测元件的交流数字伺服系统,同时采取了改善机床动态、静态特性等有效措施,机床的高速高精高效化已大大提高。(2)柔性化包含两方面:数控系统本身的柔性,数控系统采用模块化设计,功能覆盖面大,可裁剪性强,便于满足不同用户的需求;群控系统的柔性,同一群控系统能依据不同生产流程的要求,使物料流和信息流自动进行动态调整,从而最大限度地发挥群控系统的效能。(3)工艺复合性和多轴化以减少工序、辅助时间为主要目的的复合加工,正朝着多轴、多系列控制功能方向发展。数控机床的工艺复合化是指工件在一台机床上一次装夹后,通过自动换刀、旋转主轴头或转台等各种措施,完成多工序、多表面的复合加工。数控技术轴,西门子880系统控制轴数可达24轴。(4)实时智能化早期的实时系统通常针对相对简单的理想环境,其作用是如何调度任务,以确保任务在规定期限内完成。而人工智能则试图用计算模型实现人类的各种智能行为。科学技术发展到今天,实时系统和人工智能相互结合,人工智能正向着具有实时响应的、更现实的领域发展,而实时系统也朝着具有智能行为的、更加复杂的应用发展,由此产生了实时智能控制这一新的领域。在数控技术领域,实时智能控制的研究和应用正沿着几个主要分支发展:自适应控制、模糊控制、神经网络控制、专家控制、学习控制、前馈控制等。例如在数控系统中配备编程专家系统、故障诊断专家系统、参数自动设定和刀具自动管理及补偿等自适应调节系统,在高速加工时的综合运动控制中引入提前预测和预算功能、动态前馈功能,在压力、温度、位置、速度控制等方面采用模糊控制,使数控系统的控制性能大大提高,从而达到最佳控制的目的。2.2功能发展方向(1)用户界面图形化用户界面是数控系统与使用者之间的对话接口。由于不同用户对界面的要求不同,因而开发用户界面的工作量极大,用户界面成为计算机软件研制中最困难的部分之一。当前INTERNET、虚
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