萍乡市元创蜂窝陶瓷制造有限公司产品介绍

萍乡市元创蜂窝陶瓷制造有限公司是一家生产各种蜂窝陶瓷和催化剂载体的民营股份制企业 公司座落在江西省著名的风景区 武功山脚下 东靠浙赣铁路 北临沪昆高速 交通十分便利 随着国内外环保产业的迅速崛起 工业陶瓷的广泛应用 公司和谐发展 与时俱进 目前已成 为一家集研发 生产 销售汽车尾气净化催化剂 工业废气催化剂等多种工业陶瓷与一体的专 业化生产厂家 公司以质量为生存 诚信为根本 坚持科学发展 持续创新 以人为本 开拓进取的经营理念 积极主动与国内科研院密切合作 现已与中国科学研究院兰州化学物理研究所紧密合作 发挥 各自的长处 共同研发环保 冶金等多种催化剂载体 公司以优质的产品 诚信的态度 一流的服务 赢得了国内外广大客户的信任和支持 公司产 品除应用于国内汽车 环保 化工 冶金等诸多行业外 还远销美国 德国 韩国 和意大利 等发达国家 公司热忱欢迎 衷心希望广大客户共同携手 精诚合作 科学发展 共创辉煌 Pingxiang Yuanchuang Honeycomb Ceramic Manufacturing Co Ltd is a private shares enterprise for producing honeycomb ceramic and catalyst carrier products Our company is located in Pingxiang city which has a long history for industrial ceramic manufacturing Our company is near Zhegan railway and Fukun high way hence it has convenient transportation By the development for the environment protection products and widely application for the industrial ceramic products our company becomes a professional manufacturer for various industrial ceramics such as catalytic converter substrate exhaust gas catalyst and others We can develop manufacture and sell these products with good quality and good after sales customer service Our company s principle is that quality is the first factor for enterprise s existence and the honesty is the root for our customers With the guideline of continuous product development and renovation people oriented management we cooperate closely with domestic scientific research institutions for developing the catalyst carriers for environment protection and metallurgy industries and get great achievement With good quality products honest attitude to customers and first class service our products get huge domestic and abroad markets Most of our products can be applied in the domestic industries of car environment protection chemical and metallurgy etc Besides that our products have been exported to developed countries such as German USA Italy Canada and South Korea etc Our company sincerely hopes to establish good long term cooperation with our customers and get mutual benefits and create brilliant future 汽车尾气净化催化剂汽车尾气净化催化剂载体载体 蜂窝陶瓷蜂窝陶瓷 汽车尾气净化催化剂用的蜂窝陶瓷载体的材质是堇青石 天然的堇青石在自然界存在极少 因 此 大部分使用的堇青石都是人工高温合成的 堇青石材质的最大优点就是热膨胀系数低 抗 热冲击性能优良 耐酸耐碱耐腐蚀性强 而且具有较高的机械强度 堇青石材质的蜂窝陶瓷载体的主要技术指标如下 热膨胀系数 1 6 2 0 x10 6 20 800 吸水率 20 30 内壁厚 0 20 0 02mm 孔密度 200 600 孔 平方英寸 体积密度 0 50 0 05 g cm3 抗压强度 14 MPa 正面 4 MPa 侧面 软化温度 1360 蜂窝陶瓷载体的孔密度最常用的为 400 孔 平方英寸 蜂窝陶瓷载体的截面形状有圆形 跑道形 椭圆形以及根据客户要求的一些特殊的形状 其目的是为了适应不同的车型需求 Catalytic Converter Substrate Honeycomb Ceramic The material for catalytic converter substrate honeycomb ceramic is cordierite The natural cordierite exists very rare in nature so most of cordierites are man made substances The major features for such cordierite are low thermal expansion coefficient good thermal shock resistance high anti acid anti alkali and antii erosion function and good mechanical strength The major technical parameters for cordierite are as below Thermal Expansion Coefficient 1 6 2 0 x10 6 20 800 Absorption Rate 20 30 Inner Wall Thickness 0 20 0 02mm CPSI cell pieces per square inch 200 600 Bulk Density 0 50 0 05 g cm3 Crushing Strength 14 MPa on the top 4 MPa on the side Soften temperature 1360 The usual CPSI for catalytic converter substrate is 400 The shape of honeycomb ceramic is round racetrack ellipse and other special shape according to the customer s requirement in order to meet the different cars models requirements 柴油机微粒过滤器柴油机微粒过滤器 Diesel Particulate Filter 随着柴油汽车的大量出现 由柴油发动机排出的以碳为主的微粒增加了对环境的污染 美国环 境厅在 1980 年就发布了柴油机微粒规范 要求柴油客车排气中的微粒应符合 2 0 克 英里以下 的规范值 这种柴油发动机尾气微粒捕集器能够把 80 以 上的炭烟微粒过滤掉 如果实际应 用 将为解决城市空气污染问题提供很大的帮助 它的工作基本原理是 如柴油微粒过滤器喷 涂上金属铂 铑 钯 柴油发动机排出的含有炭微粒的黑烟 通过专门的管道进入发动机尾气 微粒捕集器 经过其内部密集设置的袋 式过滤器 将炭烟微粒吸附在金属纤维毡制成的过滤器 上 当微粒的吸附量达到一定程度后 尾端的燃烧器 自动点火燃烧 将吸附在上面的炭烟微粒 烧掉 变成对人体无害的二氧化碳排出 整套装置设计为双室结构 过滤与再生分区进行 使得过滤与再生互不干扰 无论发动机处在何种工况下系统都能自动工作 特制的闭流式蜂窝 陶瓷微粒过滤器 通过小于 30um 微孔捕集废气中的炭微粒 在相当程度上能起到捕集器的作 用 柴油微粒过滤器具有如下的特征 一 每一单元体积的过滤器面积大而紧凑 二 压力损失小 捕集性能好 三 耐热性 耐热冲击性优良 如柴油微粒过滤器喷涂上金属铂 铑 钯 柴油机排放的微粒首先被捕集在微薄的气孔内 部或入口处 随着时间的延续 堆积层变厚 压力损失增大 为保证发动机的性能 当压力损 失达到一定值时 就必须将过滤器进行 再生 过滤器的 再生 是通过提高过滤器的气体温度 使微粒进行燃烧 柴油机排放废气中的微粒性状与氧的浓度有关 通常可在 550 650 燃 烧 一般采用调整节流阀提高排气温度 用燃烧器提高气体温度 用催化剂降低微粒燃烧温度 使积存的微粒尽快烧掉 使压力损失得到复元 重新恢复过滤器的功能 使过滤器得到了再生 With popularity of diesel engine automobiles the particulate from emission mainly containing carbon enhances the air pollution The US Environmental Office promulgated the particulate regulation for diesel engine in 1980 stipulating the particulate in diesel passenger car s emission should meet the criterion of less 2 0 gram per mile The diesel particulate filter DPF is able to filter above 80 carbon smoke particulate For practical application it would be a great help to solve the problem of air pollution in city The basic working principle of PDF is that If the DPF is coated with noble metal such as Pt Pd and Rh black smoke with carbon particulate from diesel engine passes through a special tube and enters the filter The carbon smoke particulate is absorbed to the filter made of metallic fibre felt when passing the inner dense set and bag style filter When particulate absorption reaches to certain degree the tail burner would be ignited to burn automatically In this case the absorbed particulate is burned out and turned into nontoxic CO2 then discharges The full device is designed as double room structure and filtration and recycle are going in different areas making them non disturbed The system can work automatically whatever working condition the engine in The special filter made by honeycomb ceramic in some extent can capture the carbon particle which diameter is less than 30 micron Characteristic 1 Large and compact area per unit volume 2 Small pressure loss and excellent capturing performance 3 Excellent heat resistance and heat shock resistance If the DPF is coated with noble metal such as Pt Pd and Rh The particulate of emission is captured inside thin gas hole or entrance As it lasts the cumulated layer becomes thicker and thicker and pressure loss increases To ensure the performance of engine when pressure loss reaches to some extent the filter must be regenerated The regeneration is to make the particulate burning by raising the gas temperature of filter The particulate condition is related to the oxygen concentration Normally it is burning at 550 650 It s adopted to raise emission temperature by adjusting throttle and increase gas temperature with burner The particulate burning temperature can be decreased by catalyzer Such device makes cumulative particulate burned as soon as possible thus recover the pressure loss and fitter s performance then the filter is regenerated Physical and chemical performance for Diesel Particulate filter 化学成分 chemical compositionSiO2 50 9 1 Al2O3 35 2 1 MgO 13 9 1 常温抗压强度 compressive strength under normal temperature 10MPa 壁厚 wall thickness 100 cells inch2 0 38 0 45mm 孔隙率 porosity 45 50 平均微粒直径 average particulate diameter 8 13 m 最大不超过 30 m 最大工作温度 maximum working temperature 1000 炭烟微粒过滤率 filtering rate of carbon black 85 孔密度 density of cell100 cell In2 CPSI 三元催化转换器三元催化转换器 我公司成功地开发出多种型号的三元催化转换器 适用目前市场上的各类车型 及排放标 准 并能针对客户不同的个性化需求 进行产品开发 来满足不同客户的实际需要 三元催化转换器对三种主要污染物的清除率可达到其总量的 90 碳化氢 一化碳及氧化 氮 一次完全的催化反应取决于燃油混合气在较小空燃比范围内的保留程度 这种空燃 比只通过正常的氧传感器系统发挥其功能来实现 Three way Catalytic Converter Our company has successfully developed many types of three way catalytic converter which are suitable for cars in all types and meet the emission standard As customers requests all kind of three way catalytic converter can be explored and produced The three way Catalytic Converter can eliminate 90 amount of the three main pollutants hydrocarbon carbon monoxide and nitrogen oxide A complete catalyzing reaction depends on the preserving degree of the mixed fuel on the small side of A F rate of air and fuel This A F performance can be realized by exerting the normal system of oxide sensor function 三元催化反应器的工作原理 发动机通过排气管排气时 CO HC 和 NOx 三种气体通过三元催化反应器中的净化剂时 增强了三种气体的活性 进行氧化 还原化学反应 其中 CO 在高温下氧化成无色 无毒 的二氧化碳 CO2 气体 HC 化合物在高温下氧化成水和 H2O 和 CO2 NOx 还原 成氮气 三种有害气体变成无害气体 使排气得以净化 Working theory When the exhaust is passing through the exhaust pipe CO HC and NOx the three types of gas are passing through the clarifier of the reactor in the three way Catalytic Converter the activity of the gas would be enhanced they would be under an oxidation and deoxidization reaction Under such a high temperature the CO would be oxidated into a gas without color and poison CO2 the HC compound would be turned into H2O and CO2 and the NOx would be deoxidized into Nitrogen The three nocuous gas would be turned into the non harmful gas to purify the exhaust 有机废气净化催化剂 蜂窝陶瓷 蜂窝陶瓷在涂覆一层催化剂之后 可以用于废气净化的催化剂 此催化剂主要用于净化含一氧 化碳 烃类及其相关的一些有毒化学气体 当使用此催化剂净化工业废气时 工业废气中的有 毒化学气体被催化剂吸收或是改变 从而达到工业废气的净化率大于 98 进而保护了环境 此产品的主要特性 应用广泛且保护环境 简单的应用条件和高净化率 良好的抗热冲击性能 如适当的应用 具有较长的寿命 产品的主要规格和技术指标 1 形状 方形蜂窝体 2 孔型 圆形 方形 3 载体比表面 20 m2 g 4 产品尺寸 长 X 宽 X 厚 150 x150 x50mm 100 x100 x40mm 50 x50 x50mm 5 孔密度 30 CPSI 孔型为方形 50 CPSI 孔型为圆形 6 抗压强度 14 MPa 正面 4 MPa 侧面 Catalyst For Organic Exhaust Gas Honeycomb Ceramic Our honeycomb ceramic can be used as the catalyst for exhaust gas after coating with some catalyst Such catalyst is mainly for purifying the exhaust gas in Industrial area which contains the carbon monoxide hydrocarbon and related poisonous chemical gas Once such catalyst is used in the industrial exhaust gas the poisonous chemicals in the gas can be absorbed or changed the purification rate for the exhaust gas is over 98 and hence the environment is protected The Major features for such products Widely application and environment protection Easy working condition and high purification rate High thermal shock resistance Long life time if its usage is proper Product Specification and Parameters 1 Product Shape quadrate honeycomb ceramic 2 Cell type round or square 3 Specific Surface Area 20 m2 g 4 Product Size LXWxT 150 x150 x50mm 100 x100 x40mm 50 x50 x50mm 5 CPSI 30 CPSI square cell 50 CPSI round cell 6 Crushing Strength 14 MPa on the top 4 MPa on the side 蓄热体蓄热体 蜂窝陶瓷蜂窝陶瓷 蜂窝陶瓷蓄热体是一种新型的工业陶瓷 其主要应用于冶金 化工 建材行业的高温蓄热 换 热和工业废气处理 垃圾焚烧炉等方面 蜂窝陶瓷蓄热体是工业窑炉高温空气燃烧技术 HTAC 的核心部件 采用蜂窝陶瓷蓄热体的蓄热 式燃烧技术的优点如下 1 可以使用热值低的高炉煤气 2 用以节约能源 40 以上 3 燃烧烟气中的污染物排放可以降低 50 以上 蜂窝陶瓷蓄热体的材质分别有堇青石 莫来石 氧化铝和钛酸铝等 客户可以根据自己的使用 要求选择相应材质的蜂窝陶瓷蓄热体 蜂窝陶瓷蓄热体的型号 规格 几何参数 物理性能 化学成分见下表 Heat Exchange Media Honeycomb Ceramic The honeycomb ceramic can be used as the heat exchange media which is a new developing industrial ceramic Such products are widely applied in rubbish incinerator industrial waster gas disposal and high temperature storage and exchange for metallurgy chemical and construction material industries The honeycomb ceramic as heat exchange media is the major part for HTAC High Temperature Atmosphere Combustion technology in industrial kiln The advantages for using honeycomb ceramic as heat exchange media are for HTAC technology as below Low thermal value blast furnace coal gas can be used More than 40 energy can be saved More than 50 polluted materials in released smoke can be reduced The material for heat exchange media honeycomb ceramic can be cordierite mullite ceramic alumina aluminum titanate etc Customer can choose the suitable materials according to its application The size parameter physical performance chemical component refer to the following stables 表格见印刷版 红外线燃烧陶瓷板 蜂窝陶瓷 用于红外线燃烧陶瓷板的蜂窝陶瓷是由高纯度堇青石材料制成 用于燃气炉具 此产品具有很 好的抗热震性 在1000 时投入20 的水中反复三次无炸裂 和较高的机械强度 抗压强度轴 向不小于20MPa 径向不小于5MPa 抗高温 耐腐蚀 如再加上一层黑色的催化剂 能将燃 烧得到的热量转化为红外线辐射传递 此种燃烧方式比普通大气式燃气炉具有以下显著优点 1 节省燃气22 以上 2 无焰燃烧 3 大大降低对人体有害的 CO NOx 气体的生成 消除危害人体健康的隐患 4 耐风性能强 使用更安全 我公司生产的红外线陶瓷燃烧板 蜂窝陶瓷灶片可适用于各种不同燃气 客户订购时 请提供 以下参数规格 产品的尺寸 每平方英寸的孔数 CPSI 孔的形状 使用的气源 板面的花 纹形状 如需加催化剂 请提供催化剂的颜色 Infrared Ceramic Combustion Plate Honeycomb Ceramic Honeycomb ceramic as the infrared combustion ceramic plate is made by the high purity cordierite material and used in the gas fired stove This product has good thermal shock resistance no cracks on the product if the honeycomb ceramic with 1000 is in the water with 20 for 3 times high mechanical strength crushing strength is 20MPa on the top and 5MPa on the side good endurance for high temperature high resistance for erosion If coated with a black catalyst the honeycomb ceramic can transfer the heat by infrared radiation style and this combustion style has more outstanding advantages comparing to the normal gas fired stove combustion as below Saving gas more than 22 Making Inflammable combustion Decreasing the CO and NOx poisonous gas disposal and remove the factor for harm human body s health Operating safety without by wind influence when operating in outdoors Our company s infrared combustion ceramic plate honeycomb ceramic can be applied to different gas When customer makes the order for it he or she should provide the parameters such as the product size CPSI cell shape the gas style the shape on the upper side If the customer needs the one with coated catalyst he or she should provide the catalyst color 过滤片 蜂窝陶瓷 蜂窝陶瓷过滤片主要应用于冶金 铸就行业 具有以下特点 1 净化金属熔液 对氧化物具有吸附作用 滤除非金属杂质 2 使金属液体流速平稳 减少涡流漩涡 减少铸件中的气孔砂眼 3 匀化金相组织 延长刀具寿命 4 提高铸件表面性能和铸件的致密度 Filter Honeycomb Ceramic The honeycomb ceramic can be used as filter applied in metallurgy and foundry industries such product has below features Purifying the metal liquid absorbing the oxide and filtering the non metal impurities Making the metal liquid flowing at stable speed reducing the vortex and reducing the bubbles in the cast part Equalizing the phase structure and prolonging the tools lifetime Improving the cast part surface performance and improving the density of the cast part Major Parameters 主要特性 Items 项目 Material 材质 AL2O3 氧化铝 Pore Value 微孔 um Thermal Expansion Coefficient 热膨胀系数 x10 6 Softening Temperature 软化温度 Crushing Strength 抗压强度 MPa Cordierite342 3 1 61390 12 Mullite62 642 3 5 01600 15 Corundum Mullite73 752 3 6 01700 15 Product Size and Specifications 产品尺寸和规格 Model No 产品型号 Size mm 尺寸 mm Cell Diameter mm 孔径 mm Open rate 开孔率 Effective Filtrating Area mm2 有效过滤面积 mm2 YC F4040 x40 x12 51 9x1 9631156 YC F5555x55x13 1 9x1 9 542400 YC F6060 x60 x16 1 9x1 9 542916 YC F6565x65x13 1 9x1 9 533481 YC F7575x75x16 1 9x1 9 534761 YC F100A100 x60 x13 1 9x1 9 525076 YC F100B100 x60 x16 1 9x1 9 625076 YC F8181x81x132 1x2 1565625 过滤片 泡沫陶瓷 与传统过滤材料相比 我们生产的泡沫陶瓷过滤材料具有明显的优势 1 热稳定性 化学稳定性高 不与熔融金属发生化学反应 2 由于其纯粹的陶瓷构成 具有高通孔率以及在高温时的良好机械强度 3 过滤压头损失少 操作简单 节约能源 4 金属液流平稳 避免喷溅 涡流 提高铸件表面质量 防止铸件气孔缺陷 降低废次 品率 5 多种尺寸 外形 孔径 适用于各种铸造方法 我公司生产的泡沫陶瓷的特点是通透率高 强度好 抗热震性强 产品质量稳定 无论是密孔 还是大孔的规格产品在高温下不掉渣 过滤泡沫陶瓷的材质分别有氧化锆 氧化铝 碳化硅和 氧化镁 孔数为 10 40 PPI 我们也可根据客户的要求制做样品 Filter