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KYN28(GZS1)-12型户内交流金属铠装抽出式开关设备 KYN28(GZS1)-12 Indoor AC metal-clad withdrawable switchgearKYN28(GZS1)-12型户内交流金属铠装抽出式开关设备KYN28 (GZS1) -12Indoor AC metal-clad withdrawable switchgear许继电气股份有限公司XJ Electric Co., Ltd.KYN28(GZS1)-12型户内交流金属铠装抽出式开关设备KYN28 (GZS1) -12Indoor AC metal-clad withdrawable switchgearGZS1 国内领先的新型开关设备开关设备断路器采用中置手车式,额定电流从630A3150A,短路开断电流最大可达50kA,是传统12kV等级开关设备的更新换代产品。GZS1 - New switchgear with advanced technologies in China- Switchgear circuit breaker is the centrally-installed truck type with rated current from 630A to 3150A and short-circuit breaking current up to 50kA. It is the substitute product of traditional 12kV switchgear.GZS1 安全可靠的开关设备完全金属铠装及全封闭结构采用均衡电场的措施,具有较高的绝缘性能低压室及各高压隔室之间各自独立隔开快速合闸接地开关用于接地和人工短路所有设备的操作,包括断路器的分合闸,断路器手车的推入或移出以及接地开关的分合闸操作等,在门板关闭状态下进行具有可靠的“五防”闭锁装置,能有效的防止误操作透过门板的观察窗,可方便的查看断路器分合闸状态及手车位置、机构储能状态、接地开关分合位置以及电缆头的连接情况GZS1 - Safe and reliable switching equipment- Full metal-clad and fully enclosed structure- Take measures for electric field equalization; with higher insulating performance- Independent separation between low voltage compartments and between all high voltage compartments- Quick closing grounding switch is used for grounding and artificial short-circuit- All operations of the equipment (including opening and closing of the circuit breaker, movement of circuit breaker truck, and opening and closing of the grounding switch) can be performed when the doors are closed.- Reliable five-prevention locking function; provide effective avoidance of misoperation- Through observation window, you may easily find the circuit breaker ON/OFF status, the position of truck, the mechanism energy storage state, the ON/OFF position of the grounding switch and the connection conditions of the cable head.GZS1 实用性强的开关设备壳体密封性能好,防护等级达IP4X真空断路器手车为免维修型手车互换性极好GZS1 - Practical switchgear- Enclosure has good sealing performance with protection degree of IP4X- Vacuum circuit breaker truck is maintenance-free type- Interchangeability of truck is excellentGZS1 适应性广的开关设备电缆室有充裕的空间,可连接多根电缆,安装、维修方便柜体可靠墙安装,减少占地面积GZS1 - Greatly adaptable switchgear- Cable compartment has plenty of space where many cables can be connected and installation and maintenance can be easily carried out.- The cabinet can be installed against a wall. Floor space taking up can be reduced.GZS1 具有先进技术水平的智能型开关设备开关设备内部采用先进的微电子及微电脑技术,使其进一步智能化可配用多种智能保护装置,实现设备和线路的综合保护功能,并具有自动监测、自动诊断等功能GZS1 - Intelligent switchgear with advanced technical level- The switchgear equipped with advanced microelectronic and microcomputer technologies becomes more intelligent.- It can be equipped with a variety of intelligent protection devices, providing comprehensive protection of equipment and lines and functions of automatic monitoring and automatic diagnosis.目 录Contents 1总则61General62产品型号及含义72Model and Definition of product73技术参数(见表1)83Technical parameters (see Table 1)84外形尺寸(见图1及表2)84Dimensions (See figure 1 and table 2)95开关设备结构简介105Overview of switchgear structure106防污秽措施156.Anti-contamination measures167.真空断路器简介167 Overview of vacuum circuit breaker168开关设备的安装358.Installation of switchgear359开关设备的接地装置359Grounding device of switching equipment3510运输与存放3510Transportation and Storage3511产品配套文件3611.Supporting documents for products3612其它3612.Others36铭谢惠顾请阁下对照此说明书使用本产品多谢合作Thanks for your purchasing!Please operate this product according to this Manual.Thank you for your cooperation!1总则1General1.1 概述由许继电气股份有限公司生产的KYN28(GZS1)-12型户内交流金属铠装抽出式开关设备(以下简称开关设备),系312千伏三相交流50Hz单母线及单母线分段系统的成套配电装置,主要用于发电厂、中小型发电机送电、工矿企事业配电以及电业系统的二次变电所的受电、送电及大型高压电动机启动等,实现控制、保护、检测之目的。本开关设备满足IEC298、GB3906-1991等标准要求,具有防止带负荷推拉断路器手车、防止误分合断路器、防止接地开关处于闭合位置时关合断路器、防止误入带电隔室、防止在带电时误合接地开关的联锁功能,既可配用我公司生产的VS1-12和ZN-12型户内高压真空断路器以及隔离手车、熔断器手车、PT手车、计量手车、变压器手车等各种功能手车,又可配用ABB公司的VD4型、施耐德公司的EV12型、华电公司的VEP型等国内外多个厂家生产的12kV等级中压真空断路器。开关设备具有多种设计方案,能满足各种设计需求,实为一种性能优越的配电装置。1.1 OverviewKYN28 (GZS1)-12 indoor AC metal-clad withdrawable switchgear manufactured by XJ Electric Co., Ltd. is the packaged power distribution equipment used for rated voltage of 3 12kV three-phase AC 50Hz single busbar and single busbar sectional system. It is widely used for control, protection and monitoring in different fields, such as for power distribution in large power plants, electricity transmission of small and medium-sized generators, power supply in mining enterprises, power transmission and distribution of secondary substations in electric power system, and starting of large high-voltage motor starter. The switchgear meets the requirements of IEC298, GB3906-1991 and other standards. It features Five-prevention locking function: prevent circuit breaker truck from moving with load; prevent misoperation of circuit breaker; prevent grounding switch from closing and opening the circuit breaker at the ON/OFF position; prevent straying into live interval; prevent misoperation of interlocking function of grounding switch with electricity. The switchgear can be fitted and worked with VS1-12 and ZN-12 type indoor high-voltage vacuum circuit breakers and various functional trucks (disconnection truck, circuit breaker truck, PT truck, metering truck and transformer truck), VD4 12kV medium voltage vacuum circuit breaker manufactured by ABB, EV12 12kV medium voltage vacuum circuit breaker manufactured by Schneider and VEP 12kV medium voltage vacuum circuit breaker manufactured by Huadian and other 12kV medium voltage vacuum circuit breakers manufactured by other domestic and foreign manufacturers. The switchgear may provide a variety of design schemes to meet various design needs. It is really an ideal high-performance distribution device.1.2 正常使用环境条件环境温度:-1540;日平均温度不大于35;空气相对湿度:日平均相对湿度95%;月平均相对湿度90%;饱和蒸汽压:日平均值2.2X10-3Mpa;月平均值1.8X10-3Mpa;海拔高度不超过1000m;地震烈度不超过8级;无火灾、爆炸、严重污秽、化学腐蚀及剧烈震动的场所。1.2 Normal conditions of use:Ambient temperature: -15 C to 40 C; daily average temperature: not greater than 35 C;Relative humidity: daily average relative humidity 95%; monthly average relative humidity 90%;Saturated vapor pressure: daily average 2.2X10-3Mpa; monthly average 1.8X10-3Mpa;Altitude: less than 1000m;Earthquake intensity: no more than 8In a place without risk of fire, explosion, severe vibration, serious pollution and chemical corrosion.1.3 如果在超过正常使用环境条件下使用,由用户和制造厂协商解决。1.3 If the equipment will be used in special environmental conditions, the user and the manufacturer should discuss together for a solution.2 产品型号及含义 注:GZS1为开关柜引进技术原有型号,KYN28为国内统一型号。2Model and Definition of productTypes of equipped vacuum circuit breaker:A with VS1-12 vacuum circuit breakerB with ZN口12 vacuum circuit breakerC with VEP vacuum circuit breaker manufactured by HuadianD with EV12 vacuum circuit breaker manufactured by SchneiderE with VD4 vacuum circuit breaker manufactured by ABBRated short circuit breaking currentRated current (KA)Rated voltage (KV)Design numberSenyuan technologyCentrally mountedHigh voltageDesign numberIndoor typeMovable typeMetal-cladNote: GZS1 is the original model of the switchgear with introduced technologies; KYN28 is the unified model in China.3 技术参数(见表1) 表1 KYN28(GZS1)-12型开关设备技术参数项 目单位数 据额定电压kV 12额定绝缘水平额定1min工频耐受电压kV 42额定雷电冲击耐受电压kV 75额定频率Hz 50额定电流A 630,1250,1600,20002500,3150 4秒热稳定电流(有效值)kA 16,20,25,31.5,40,50额定动稳定电流(峰值)kA 40,50,63,80,100,125防护等级外壳IP4X,隔室间、断路器室门打开为IP2X注: 当断路器用于控制312Kv电动机时,若启动电流小于600A,必须加金属氧化物避雷器,其具体要求由用户与制造厂协商决定;当断路器用于开断电容器组时,电容器组的额定电流不应大于断路器额定电流的80%。3Technical parameters (see Table 1) Table 1 Technical parameters of KYN28 (GZS1)-12 switchgearItemUnitDataRated voltagekV 12Rated insulation levelRated 1min power frequency withstand voltagekV 42Rated lightening impulse withstand voltagekV 75Rated frequencyHz 50Rated currentA 630,1250,1600,2000 2500,3150 4s thermal stability current (effective value)kA 16,20,25,31.5,40,50Rated dynamic stability current (peak)kA 40,50,63,80,100,125Protection degreeIP4X for enclosure; IP2X for doors of separated compartment and circuit breaker compartment when openedNote: If starting current is less than 600A when the circuit breaker is used to control 312Kv electric motor, metal oxide lightning arrester must be installed additionally. The specific requirements for the metal oxide lightning arrester must be determined after the user discusses with the manufacturer. When the circuit breaker is used to break the capacitor bank, rated current of the capacitor bank should not be above 80% of the rated current of circuit breaker.4 外形尺寸(见图1及表2)4 Dimensions (See figure 1 and table 2)Height minApplicable circuit breakerBranch busbars rated current: 2000A and moreOverhead incoming and outcoming lineCable incoming and outcoming lineBranch busbars rated current: 1600ABranch busbars rated current: 1250A and lessWidth A (mm)Table 2Depth C (mm)Figure 1 Dimensions5开关设备结构简介开关设备由固定的柜体和可抽出部件(即手车)两大部分组成,柜体的外壳和各功能单元的隔板采用敷铝锌钢板组装而成。开关设备的外壳防护等级为IP4X,断路器室门打开时防护等级为IP2X。本设备具有架空进出线、电缆进出线以及左右联络的功能,可以根据用途将各方案的开关设备排列组成能完成设计所需功能的配电装置,由于开关设备的安装调试和维护可以在正面进行,所以开关设备可以靠墙安装或背靠背组成双重排列,以节省占地面积、减少工程总投资。5Overview of switchgear structureThe switchgear is composed of the fixed cabinet body and the withdrawable component (i.e., truck). Enclosure of the cabinet body and the separated plates in various functional units are assembled by hot-dip Al-Zn coated steel sheets. Switchgear enclosure protection degree is IP4X; circuit breaker compartment door protection degree in opened state is IP2X. This equipment has functions such as making the incoming/outcoming cables overhead and the connection to left and right. This equipment used in different schemes can be arranged according to purposes so that they can realize functions required in design. Because installation, commissioning and maintenance of the switchgear can be carried out in the front of it, the switchgears can be arranged against the wall or back-to-back in double-row to save floor space and reduce total investment.5.1柜体 开关设备的柜体由四部分组成:即前柜、后柜、仪表室、泄压装置,这四个部分均为独立组装后相拼而成,由于每一部分的外壳和隔板是采用敷铝锌钢板经CNC机床加工和折弯之后栓接而成,因此装配好的开关设备能保证尺寸上的统一性。它具有很强的抗腐蚀与抗氧化作用,并具有比同等钢板高的机械强度。开关设备被隔板分隔成手车室、母线室、电缆室、继电器仪表室,每一个单元的外壳均具有独立的接地,各隔室间防护等级都达到IP2X。除继电器仪表室外,其它三隔室都分别有其泄压通道。由于采用了中置式形式,电缆室位置大大增加,因此设备可接多路电缆。此外,开关设备的门均采用静电喷塑使其表面抗撞击、耐腐蚀、外形美观(颜色可由用户自定)。5.1 Cabinet body The switchgear cabinet consists of four parts: front cabinet, rear cabinet, instrument compartment and pressure relief device. These four parts are independently assembled and then joined together. Because the enclosure and separated plates are made of hot-dip Al-Zn coated steel sheets processed and bent by the CNC machine tool and then bolted, the assembled switchgear may guarantee consistent sizes. It has strong anti-corrosion and anti-oxidation and its mechanical strength is higher than mechanical strength of the steel plate with the same thickness. The switchgear separated plate divided into truck compartment, busbar compartment, cable compartment and relay instrument compartment. Enclosure of each unit is grounded independently. Each separated compartment reaches protection degree of IP2X. Except for relay instrument compartment, other separated compartments have own pressure relief channel. Due to the centrally-installed structure, the cable compartment space greatly increases so that the equipment may connect many cables. In addition, doors of the switchgear apply plastic electrostatic spraying so that their surface is resistant to impact and corrosion and becomes good looking (color can be customized).5.1.1手车室手车室内安装了特定的导轨,供断路器和手车在内滑行和工作。在静触头的前端装有活门机构,从而保证了操作人员及维修人员的安全。5.1.1 Truck compartmentThe truck compartment is equipped with special track. This way the circuit breaker and the truck may slide and work. The front of the stationary contact is equipped with shutter mechanism to ensure safety of operators and servicemen.5.1.2母线室母线室用于主母线安装,此外左侧壁有三个孔用于安装母线绝缘套管,将柜与柜之间的母线隔开,可防止事故扩大。5.1.2 Busbar compartmentThe busbar compartment is used for the main busbar installation. In addition, the left side wall has three holes for installation of busbar insulation bush. The busbar between cabinets can be separated to avoid spreading of accident.5.1.3电缆室电缆室内可安装电流互感器、接地开关、避雷器以及电缆,并在其底部配置开缝的可拆卸非金属封板或不导磁金属封板,以确保现场的施工方便。5.1.3 Cable compartmentCurrent transformator, grounding switch, lightning arrester and cables can be installed in the cable compartment. The slitting removable non-metallic sealing plate or non-magnetic metal sealing plate can be configured in the bottom to ensure the easy construction on site.5.1.4仪表室仪表室用于安装各类保护装置、继电器、仪表、信号指示、操作开关等元器件,此外还可以根据用户要求在仪表室顶部增加小母线室,可敷设十五路控制小母线。5.1.4 Instrument compartmentInstrument compartment is used for installation of various types of protective devices, relay, instrument, signal indication and operation switch. In addition, smaller busbar compartments can be added in the top of the instrument compartment as required by users. It is possible to lay out the control small busbar in 15 channels.5.1.5泄压装置在手车室、母线室、电缆室的上方均设有泄压装置,当断路器或母线、电缆室内发生内部故障电弧时,伴随电弧的出现,开关设备内部气压上升,达到一定的压力后,顶部设备的泄压金属板将被自动打开,释放压力和排泄气体,以确保操作人员和开关设备的安全。5.1.5 Pressure relief devicePressure relief devices are mounted above the truck compartment, the busbar compartment and the cable compartment. When the internal fault arc occurs in the circuit breaker or the busbar or the cable compartment, the pressure in the switchgear may go up until the pressure relief metal plate of the device in the top is automatically opened to release pressure and air. This way, safety of operators and switchgear can be guaranteed.5.2 断路器手车ZN-12型户内高压真空断路器配用滚轮式底盘手车,采用中置抽出式,在柜内的移动采用的是丝杠推进机构,使断路器在进出时非常轻松可靠,既便于操作、观察,又方便了断路器的转运、维修,同时对于相同规格的手车又保证了其良好的互换性,方便了设备的维护保养。5.2 Circuit breaker truckZN -12 type indoor high-voltage vacuum circuit breaker is equipped with the roller chassis truck which is centrally-installed withdrawable type. The truck used inside the cabinet is the lead screw propulsion mechanism which makes it easy and reliable to move in and out the circuit breaker. This design facilitates not only operation and observation of the circuit breaker but also running and repair of it. The trucks with the same specifications can be consistently interchangeable so that maintenance and care of the machine is easy.5.3 防止误操作联锁装置开关设备内装有安全可靠的联锁装置,完全满足“五防”的要求。5.3 Interlocking mechanism for avoidance of misoperationThe safe and reliable interlocking mechanism can be installed in the switchgear to meet “five-prevention” requirements.5.3.1仪表室门上装有提示性的按钮或者转换开关,以防止误分、误合断路器。A. Busbar compartmentB. Circuit breaker truck compartmentC. Cable compartmentD. Relay instrument compartment1.1 Pressure relief device1.2 Control small trunking1. Enclosure2. Branch busbar3. Busbar bushing4. Main busbar5. Stationary contact device6. Stationary contact box7. Current transformer8. Grounding switch9. Cable10. Lightning arrester11. Main grounding busbar12. Demountable separated plate13. Separated plate (shutter)14. Secondary plug15. Circuit breaker truck16. Heater17. Withdrawable level separated plate18. Grounding switch operating device19. BackplaneFigure 2 Switchgear structure diagram5.3.1 Instrument compartment door is equipped with an indicative button or control switch which may avoid closing and opening the circuit breaker.5.3.2断路器手车只有在试验或工作位置时,断路器才能进行合分操作,而且在断路器合闸后,断路器无法移动,防止了带负荷误分误合隔离触头。5.3.2 The circuit breaker can conduct closing and opening actions only when the circuit breaker truck is in the testing or working positions. After the circuit breaker is closed, the circuit breaker can not move. This way it is impossible to wrongly close and open the isolated contacts with load. 5.3.3断路器与接地开关机构联锁,只有当断路器手车退出柜体后,接地开关才能合闸同时手车不能进入柜体(接地开关可带电压显示装置)。手车在柜内时,接地开关不能合闸,这样实现了防止带电合接地开关及接地开关未分前合断路器。5.3.3 Circuit breaker and grounding switch interlock mechanism. Only when the circuit breaker truck removes from the cabinet body, the grounding switch can be closed and the truck cannot enter the cabinet body (the grounding switch can be fitted with the voltage indicator). When the truck is in the cabinet, the grounding switch can not be closed. This way it is possible to prevent grounding switch from being closed and opened with electricity and to prevent the grounding switch from closing the circuit breaker before it is not opened.5.3.4断路器在进入柜体后,下门及后门无法打开,防止了误入带电间隔。5.3.4 After the circuit breaker enters the cabinet body, the lower door and the rear door cannot be opened so that it is possible to prevent straying into live interval.5.3.5断路器手车确实在试验位置或工作位置,而没有控制电压,仅能手动分闸,不能合闸。5.3.5 When the circuit breaker truck is in the testing or working positions without control voltage, only the manual opening is possible and it is impossible to close it.5.3.6手车在工作位置,二次插头被锁定不能拔除。5.3.6 When the truck is in the working position, the secondary plug is locked and cannot be pulled out.5.3.7各柜体可装电气联锁。5.3.7 All cabinets can be equipped with electrical interlock.5.3.8开关设备还可以在接地开关操作机构上加装电磁锁锁定装置以提高其可靠性(订货时按用户的要求选择)。5.3.8 An electromagnetic lock can be provided on the grounding switch of switchgear to realize locking function and increase reliability (choose it in ordering as required by users).5.3.9开关设备设有检测一次回路运行的带电显示装置,该装置不仅可以显
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