立式裁断机(分条机)设计-立式砂带分条机(含12张CAD图纸和文档资料终稿)
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毕业设计(论文)任务书题 目: 裁断机设计 立式院系名称学生姓名指导教师起止日期任务书填写要求1毕业设计(论文)任务书由指导教师根据各课题的具体情况填写,经学生所在系(教研室)负责人审查、学院(部)领导签字后生效。此任务书应在毕业设计(论文)开始前一周内填好并发给学生。2任务书内容必须用黑墨水笔工整书写或按教务处统一设计的电子文档标准格式(可从教务处网页上下载)打印,不得随便涂改或潦草书写,禁止打印在其它纸上后剪贴。3任务书内填写的内容,必须和学生毕业设计(论文)完成的情况相一致,若有变更,应当经过所在专业及学院(部)主管领导审批后方可重新填写。4任务书内有关“学院(部)”、“专业”等名称的填写,应写中文全称,不能写数字代码。学生的“学号”要写全号(2003级本科为11位数、2004级专科为10位)。5任务书内“主要参考文献”的填写,应按照国标GB 771487文后参考文献著录规则的要求书写,不能有随意性。6有关日期的填写,应当按照国标GB/T 740894数据元和交换格式、信息交换、日期和时间表示法规定的要求,一律用阿拉伯数字书写。如“2007年3月15日”或“2007-03-15”。毕业设计(论文)任务书1本毕业设计(论文)课题应达到的目的:(1)培养学生综合运用所学知识,发现、提出、分析和解决实际问题,锻炼学生实践能力,结合实际独立完成课题的工作能力。(2)对学生的知识面,掌握知识的深度,运用理论结合实际去处理问题的能力,实验能力,外语水平,计算机运用水平,书面及口头表达能力进行考核。2本毕业设计(论文)课题任务的内容和要求(包括原始数据、技术要求、工作要求等):裁断机是用来切割压制好的桶型砂带,切割砂带的目的是为了满足用户对砂带宽度的要求。设备应操作方便、省力、容易掌握和不易发生故障和操作错误。这样不仅可以减少工人的疲劳、保证工人和机床的安全,还能提高生产效率。在满足以上条件的情况下,设备的结构应尽量简单,工艺性要好,容易制造和装配,维修方便等。所以,在设计时主体结构一般采用焊接的形式。设计思路是运用刀具的旋转切割砂带,而刀具的旋转是被动跟着主轴的旋转。它们之间的相对运动是通过刀具对主轴落刀的压力来实现的。砂筒在切割前撑紧,只有这样砂带才能被切割下来。其中砂筒的张紧和刀具的落下由汽缸活塞的运动来实现,主轴的转动由电机带动。要求选择合理的设计方案、计算主要参数;电气与气动系统设计;整机机械结构设计。原始参数分条宽度: 10250mm 分条长度: 3801000mm 落刀压力: 200Kgf(可调) 砂带涨紧力:120Kgf(可调) 配套功率 : 1.5KW(带制动控制) 气源压力: 1.2MPa毕业设计(论文)任务书3对本毕业设计(论文)课题成果的要求包括毕业设计论文、图表、实物样品等:(1)开题报告,不少于10000字。(2)方案论证报告。(3)毕业设计说明书,不少于5000字(不包括计算公式和图表)。(4)总装配图一张A0,若干零件图折合A0图纸两张;装配图计算机绘图。(5)英文翻译、光盘一张。4主要参考文献:赵松年 机电一体化机械设计 机械工业出版社 1996魏俊民 机电一体化系统设计 中国防止出版社 1998梁景凯 机电一体化技术与系统 机械工业出版社 1999张建民 机电一体化系统设计 高等教育出版社 2001李华 机械制造技术 高等教育出版社左健民 液压与气动传动 机械工业出版社顾维邦 金属切削机床概论 机械工业出版社 1992陆剑中 金属切削原理与刀具 机械工业出版社 1984Bradley D A. Mechatronics:Electronics in products and processesLondon : Chpman and Hall, 1991 Dinsdale Hunt V . Mechatronics-Japans Newest Threat. New York: Chapman and Hall,1991毕业设计(论文)任务书5本毕业设计(论文)课题工作进度计划:起 迄 日 期工 作 内 容2007年开题报告月 日 月 日第一周至第二周完成方案论证;第三周至第七周完成设计、计算和绘图任务月 日 月 日第八周和第九周完成外文文献译文和毕业论文月 日 月 日论文答辩所在系(教研室)审查意见:负责人: 年 月 日院(部)学术委员会意见:负责人: 年 月 日毕业设计(论文)外文资料翻译设计题目: 裁断机设计(立式) 外文题目: 机械设计(方案设计过程的分析) 院系名称: 机电工程学院 专业班级: 学生姓名:指导教师:起止日期:附 件: 1.外文资料翻译译文;2.外文原文。 指导教师评语: 签名: 年 月 日附件1:外文资料翻译译文机械设计机械设计是指机械装置和机械系统机器、产品、结构、设备及仪器的设计。大部分机械设计需要利用数学、材料科学和工程力学知识。我们对整个设计过程感兴趣。它是怎样开始的?工程师是不是仅仅坐在铺着白纸的桌旁就可以开始设计了呢?当他记下一些设想后,下一步应该做些什么?什么因素会影响或者控制着应该作出的决定?最后,这一设计过程是如何结束的呢?有时,虽然并不总是如此,工程师认识到一种需要并且决定对此做一些工作时,设计就开始了。认识到这种需要,并且语言将其清楚地叙述出来,常常是一种高度创造性的工作。因为这种需要可能只是一个模糊的不满,一种不舒服的感觉,或者是感觉到了某些东西是不正确的。这种需要往往不是很明显的。例如,对食品包装机械进行改进的需要,可能是由于噪音过大、包装和重量的变化、包装质量的微小的但是能够察觉得出来的变化等表现出来的。叙述某种需要和随后要解决的问题之间有着明显的区别。要解决的问题是比较具体的。如果需要干净的空气,要解决的问题可能是降低发电厂烟囱的排尘量,或者是降低汽车排出的有害气体。确定问题阶段应该制订设计对象所有的设计要求。这些设计要求包括输入量、输出量特性、设计对象所占据的空间尺寸以及对这些参量的所有制约因素。我们可以把设计对象看作是黑箱中的某种东西。在这种情况下,我们必须具体确定黑箱的输入和输出,以及它们的特性和制约因素。这些设计要求将规定生产成本、产量、预期寿命、工作范围、操作温度和可靠性。还存在着许多由于设计人员所处的特定环境或者由于问题本身的性质所产生的隐含设计要求。某个工厂中可利用的制造工艺和设备会对设计人员的工作有所限制,因而成为隐含的设计要求的一部分。例如,一个小工厂中可能没有冷加工机械设备。因此,设计人员就必须选择这个工厂中能够进行的其他的金属加工方法。工人的技术水平和市场上的竞争情况也是隐含的设计要求的组成部分。在确定了要解决的问题,并且形成了一系列的书面的和隐含的设计要求之后,设计工作的下一阶段是进行综合以获得最优的结果。因为只有通过对所设计的系统进行分析,才能确定其性能是否满足设计要求。因此,不进行分析和优化就不能进行综合。设计工作是一个反复进行的过程。在这个过程中,我们要经历几个阶段,在对结果进行评价后,再返回到前面的阶段。因此,我们可以先综合系统中的几个零件,对它们进行分析和优化,然后再进行综合,看它们对系统的其他部分有什么影响。分析和优化都要求我们建立或者作出系统的抽象模型,以便对此进行数学分析。我们将这些模型称为数学模型。在建立数学模型时,我们希望能够找到一个可以很好地模拟实际物理系统的数学模型。评价是整个设计过程中的一个重要阶段。评价是一个成功的设计的最后检验,通常包括样机的实验室试验。在此阶段我们希望弄清楚设计能否真正满足所有的要求。它是否可靠?在与类似的产品的竞争中它能否获胜?制造和使用这种产品是否经济?它是否易于维护和调整?能否从它的销售或作用中获得利润?与其他人就设计方案进行交流和磋商是设计过程的最后和关键阶段。毫无疑问,有许多伟大的设计、发明或创造之所以没有为人类所利用,就是因为创造者不善于或者不愿意向其他人介绍自己的成果。提出方案是一种说服别人的工作。当一个工程师向经营、管理部门或者其主管人员提出自己的新方案时,就是希望向他们说明或者证明自己的方案是比较好的。只有成功地完成这项工作,为得出这个方案所花费的大量时间和精力才不会被浪费掉。人们基本上只有三种表达自己思想的方式,即文字材料、口头表述和绘图。因此,一个优秀的工程师除了掌握技术之外,还应该精通这三种表达方式。如果一个技术能力很强的人在上述三种表达方式中的某一种的能力较差,他就会遇到很大的困难。如果上述三种能力都较差,那将永远没有人知道他是一个多么能干的人!机械设计是一门通过设计新产品或者改进老产品来满足人类需求的应用技术科学。它涉及工程技术的各个领域,主要研究产品的尺寸、形状和详细结构的基本构思,还要研究产品在制造、销售和使用等方面的问题。进行各种机械设计工作的人员通常被称为设计人员或者设计工程师。机械设计是一项创造性的工作。设计工程师不仅在工作上要有创新性,还必须在机械制图、运动学、动力学、工程材料、材料力学和机械制造工艺等方面具有深厚的基础知识。如前面所述,机械设计的目的是生产能够满足人类需求的产品。发明、发现和科学知识本身是并不一定能给人类带来益处,只有当它们被用在产品上才能产生效益。因而,应该认识到在一个特定产品进行设计之前,必须先确定人们是否需要这种产品。应当把机械设计看成是设计人员运用创造性的才能进行产品设计、系统分析和制订产品的制造工艺的一个良机。掌握工程基础知识要比熟记一些数据和公式更为重要。仅仅使用数据和公式是不足以在一个好的设计中做出所需的全部决定。另一方面,应该认真精确地进行所有运算。例如,即使将一个小数点的位置放错,也会使正确的设计变成错误的。一个好的设计人员应该勇于提出新的想法,而且愿意承担一定的风险,当新的方法不适用时,就恢复采用原来的方法。因此,设计人员必须要有耐心,因为所花费的时间和努力并不能保证带来成功。一个全新的设计,要求摒弃许多陈旧的,为人们所熟知的方法。由于许多人易于墨守成规,这样做并不是一件容易的事情。一位设计工程师应该不断地探索改进现有产品的办法,在此过程中应该认真选择原有的、经过验证的设计原理,将其与未经过验证的新观念结合起来。新设计本身会有许多缺陷和未能预料的问题发生,只有当这些缺陷和问题被解决之后,才能体现出新产品的优越性。因此,一个性能优越的产品诞生的同时,也伴随较高的风险。应该强调的是,如果设计本身不要求采用全新的方法,就没有必要仅仅为了变革的目的而采用新办法。在设计的初始阶段,应该允许设计人员充分发挥创造性,不受各种约束。即使产生了许多不切合实际的想法,也会在设计的早期,艰险绘制生产图纸之前被改正掉。只有这样,才不至于堵塞创新的思路。通常要提出几套设计方案,然后加以比较。很有可能在最后选定的方案中,采用了某些未被接受的方案中的一些想法。心理学家经常谈论如何使人们适应他们所操作的机器。设计人员的基本职责是努力使机器来适应人们。这并不是一项容易的工作,因为实际上并不存在着一个对所有人来说都是最优的操作范围和操作过程。另一个重要问题是,设计工程师必须能够同其他有关人员进行交流和磋商。在开始阶段,设计人员必须就初步设计同管理人员进行交流和磋商,并得到批准。这一般是通过口头讨论,草图和文字材料进行的。为了进行有效的交流,需要解决下列问题:(1)所要设计的这个产品是否真正为人们所需要?(2)此产品与其他公司的现有同类产品相比有无竞争能力?(3)生产这种产品是否经济?(4)产品的维修是否方便?(5)产品有无销路?是否可以盈利?只有时间才能对上述问题给出正确的答案。但是,产品的设计、制造和销售只能在对上述问题的初步肯定答案的基础上进行。设计工程师还应该通过零件图和装配图,与制造部门一起对最终设计方案进行磋商。通常,在制造过程中会出现某个问题。可能会要求对某个零件尺寸或公差作一些更改,使零件的生产变得容易。但是,工程上的更改必须要经过设计人员批准,以保证不会损伤产品的功能。有时,在产品的装配时或者装箱外运前的试验中才发现设计中的某种缺陷。这些事例恰好说明了设计是一个动态过程。总是存在着更好的方法来完成设计工作,设计人员应该不断努力,寻找这些更好的方法。附件2:外文原文(复印件)Mechanical DesignShigley J E. Mechanical Engineering Design. New York: McGraw-Hill, 2001Mechanical design means the design of things and systems of a mechanical naturemachines, products, structures, devices, and instruments. For the most part mechanical design utilizes mathematics, the materials sciences, and the engineering-mechanics sciences.The total design process is of interest to us. How does it begin? Does the engineer simply sit down at his desk with a blank sheet of paper? And, as he jots down some ideas, what happens next? What factors influence or control the decisions which have to be made? Finally, then, how does this design process end?Sometimes, but not always, design begins when an engineer recognizes a need and decides to do something about it. Recognition of the need and phrasing it in so many words often constitute a highly creative act because the need may be only a vague discontent, a feeling of uneasiness, or a sensing that something is not right.The need is usually not evident at all. For example, the need to do something about a food-packaging machine may be indicated by the noise level, by the variation in package weight, and by slight but perceptible variations in the quality of the packaging or wrap.There is a distinct difference between the statement of the need and the identification of the problem which follows this statement. The problem is more specific. If the end is for cleaner air, the problem might be that of reducing the dust discharge from power-plant stacks, or reducing the quantity of irritants from automotive exhausts.Definition of the problem must include all the specifications for the thing that is to be designed. The specifications are the input and output quantities, the characteristics and dimensions of the space the thing must occupy and all the limitations on these quantities. In this case we must specify the inputs and outputs of the box together with their characteristics and limitations. The specifications define the cost, the number to be manufactured, the expected life, the range, the operating temperature, and t he reliability.There are many implied specifications which result either from the designers particular environment or from the nature of the problem itself. The manufacturing processes which are available, together with the facilities of a certain plant, constitute restrictions on a designers freedom, and hence are a part of the implied specifications. A small plant, for instance, may not own cold-working machinery. Knowing this, the designer selects other metal-processing methods which can be performed in the plant. The labor skills available and the competitive situation also constitute implied specifications.After the problem has been defined and a set of written and implied specifications has been obtained, the next step in design is the synthesis of an optimum solution. Now synthesis cannot take place without both analysis and optimization because the system under design must be analyzed to determine whether the performance complies with the specifications.The design is an iterative process in which we proceed through several steps, evaluate the results, and then return to an earlier phase of the procedure. Thus we may synthesize several components of a system, analyze and optimize them, and return to synthesis to see what effect this has on the remaining parts of the system. Both analysis and optimization require that we construct or devise abstract of the system which will admit some form of mathematical analysis. We call these models mathematical models. In creating them it is our hope that we can find one which will simulate the physical system very well.Evaluation is a significant phase of the total design process. Evaluation is the final proof of a successful design, which usually involves the testing of a prototype in the laboratory. Here we wish to discover if the design really satisfies the need or needs. Is it reliable? Will it compete successfully with similar products? Is it economical to manufacture and to use? Is it easily maintained and abjusted? Can a profit be made from its sale or use?Communicating the design to others if the final, vital step in the design process. Undoubtedly many great designs, inventions, and creative works have been lost to mankind simply because the originators were unable or unwilling to explain their accomplishments to others. Presentation is a selling job. The engineer, when presenting a new solution to administrative, management, or supervisory persons, is attempting to sell or to prove to them that this solution is a better one. Unless this can be done successfully, the time and effort spent on obtaining the solution have been largely wasted.Basically, there are only t here means of communication available to us. These are the written, the oral, and the graphical forms. Therefore the successful engineer will be technically competent and versatile in all three forms of communication. A technically competent person who lacks ability in any one of these forms is severely handicapped. If ability in all three forms is lacking, on one will ever know how competent that person is!The competent engineer should not be afraid of the possibility of not succeeding in a presentation. In fact, occasional failure should be expected because failure or criticism seems to accompany every really creative idea. There is a great deal to be learned from a failure, and the greatest gains are obtained by those willing to risk defeat. In the final analysis, the real failure would lie in deciding not to make the presentation at all.Machine design is the application of science and technology to devise new or improved products for the purpose of satisfying human needs. It is a vast field of engineering technology which not only concerns itself with the original conception of the product in terms of terms of its size, shape and construction details, but also considers the various factors involved in the manufacture, marketing and use of the product.People who perform the various functions of machine design are typically called designers, or design engineers. Machine design is basically a creative activity. However, in addition to being innovative, a design engineer must also have a soild background in the areas of mechanical drawing, kinematics, dynamics, materials engineering, strength of materials and manufacturing processes.As stated previously, the purpose of machine design is to produce a product which will serve a need for man. Inventions, discoveries and scientific knowledge by themselves do not necessarily benefit people; only if they are incorporated into a designed product will a benefit be derived. It should be recognized, therefore, that a human need must be identified before a particular product is designed.Good designs require trying new ideas and being willing to take a certain amount of risk, knowing that if the new idea does not work the existing method can be reinstated. Thus a designer must have patience, since there is no assurance of success for the time and effort expended. Creating a completely new design generally requires that many old and well-established methods be thrust aside. This is not easy since many people cling to familiar ideas, techniques and attitudes. A design engineer should constantly search for ways to improve an existing product and must decide what old, proven concepts should be used and what mew, untried ideas should be incorporated.New designs generally have“bugs”or unforeseen problems which must be worked out before the superior characteristics of the new designs can be enjoyed. Thus there is a chance for a superior product, but only at higher risk. It should be emphasized that, if a design does not warrant radical new methods, such methods should not be applied merely for the sake of change.During the beginning stages of design, creativity should be allowed to flourish without a great number of constraints. Even though many impractical ideas may arise, it is usually easy to eliminate them in the early stages of design before firm details are required by manufacturing. In this way, innovative ideas are not inhibited. Quite often, more than one design is developed, up to the point where they can be compared against each other. It is entirely possible that the design which is ultimately accepted will use ideas existing in one of the rejected designs that did not show as much overall promise.Psychologists frequently talk about trying to fit people to the machines they operate. It is essentially the responsibility of the design engineer to strive to fit machines to people. This is not an easy task, since there is really no average person for which certain operating dimensions and procedures are optimum.Another important point which should
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