WI-QC-01 R3 进料检验规范.docx

操 作 说 明 书 WORKING INSTRUCTIONS编制日期 Created Date2012-06-01进料检验规范Incoming inspection specification版本 RevisionWI-QC-01 R1类别Parts检验项目Inspection items检验方法Inspection method验收标准Acceptance criteria抽样标准/检验水平Sample plan and inspection level记录Record成品阀门Finished valve化学成份Chemical position 核对Verification Purchasing technical specification100%材料证明书The material certificate机械性能Mechanical property核对Verification外观包括密封面Appearance include RMS目视Visual inspection铸件外观检验规程Inspection specification of appearance of casting100%生产型原料收货报告Production material receiving report尺寸Dimension游标卡尺、深度尺等Caliper, depth gauge etc.图纸Drawing1PCS/规格和压力级1PCS/ size and class无损检测Non-destructive testing（体，盖）委外测试Tested by outsource批量生产：ASMEB16.34 Mass production：ASMEB16.34 plus1Level 3 Plus 1EP-19无损检测报告Non-destructive testing report铸件Casting化学成份Chemical position核对Verification Purchasing technical specification100%材料证明The material certificate机械性能Mechanical property核对Verification外观Appearance目视Visual inspectionMSS-SP-55 MSS-SP-55,Inspection specification of appearance of casting100%检验报告Inspection record尺寸Dimension游标卡尺、深度尺等 Caliper, depth gauge etc.图纸drawing1PCS/规格和压力级1PCS/size and class无损检测Non-destructive testing委外测试Tested by outsource批量生产：ASMEB16.34 Mass production：ASMEB16.34 plus1Level 3 Plus 1EP-19无损检测报告Non-destructive testing report半成品体、盖Semi-finished尺寸Dimension游标卡尺、深度尺等Caliper, depth gauge etc.图纸Drawing1PCS/规格和压力级1PCS/ size and class尺寸检验报告Inspection record外观包括密封面Appearance include RMS目视Visual inspection铸件外观检验规程及波纹面验收标准Inspection specification of appearance of casting and acceptance criteria of RMS100%报检单Production material receiving report半成品闸板，阀瓣、座圈Semi-finished wedge/disc , seat ring堆焊面化学成分Chemical position of overlay光谱仪Spectrograph堆焊面化学成分接收标准Acceptance criteria of chemical position of overlayGB/T2828.1-2003 /AQL1.0检验报告Inspection record尺寸Dimension游标卡尺、深度尺等Caliper, depth gauge图纸DrawingGB/T2828.1-2003 /AQL1.0检验报告Inspection record外观（除座圈）Appearance not include seat ring目视Visual inspection铸件外观检验规程Inspection specification of appearance of casting100%报检单Production material receiving report上密封座，填料压套，阀杆，座圈Backseat,packing gland, stem化学成分Chemical position光谱仪Spectrograph材料标准The material standardGB/T2828.1-2003 /AQL1.0检验报告Inspection record尺寸Dimension游标卡尺、深度尺等Caliper, depth gauge图纸DrawingGB/T2828.1-2003 /AQL1.0外观针对密封面Sealing area目视Visual inspection上密封座，阀杆密封面不允许损伤、擦伤、划伤等No scratch, damaged etc.GB/T2828.1-2003 /AQL1.0阀杆螺母，填料压盖，螺母压盖，手轮，摇臂，支架Sleeve nut, flange gland, hand wheel, yoke, yoke sleeve，support etc.尺寸Dimension游标卡尺、深度尺等Caliper, depth gauge etc.图纸DrawingGB/T2828.1-2003 /AQL1.0尺寸检验报告Inspection record紧固件（螺柱，螺母，活节等）Fastener（Nut, bolt, eye bolt）化学成份Chemical position核对Verification材料标准The material standard100%制造厂质保书The material certificate机械性能Mechanical property核对Verification外观Appearance目视Visual inspection无裂纹折迭No crack and overlayingS-1生产型原料收货报告Production material receiving report尺寸/标记Dimension/marking游标卡尺、螺纹规Caliper, gauge etc.图纸DrawingS-1非金属密封件（填料）Nonmetal seals (packing)外观Appearance目视Visual inspection不允许存在孔隙、裂纹、杂质、气泡，表面应当光滑清洁No holes, crack, bubble and smooth appearanceS-1生产型原料收货报告Production material receiving report尺寸Dimension游标卡尺Caliper图纸或采购要求Drawing焊材Electrode化学成份Chemical position验证Verification相关标准The material standard100%制造厂质保书The material certificate外观Appearance目视Visual inspection包装无破损焊条药皮无剥离、裂纹霉变，有效期，牌号和批号Packing without damage, electrode medicine without stripping, crack and mildew, and validity, brand and batch number5PCS/批 5PCS/ batch包装物Package外观Appearance目视Visual inspection符合采购要求Meeting purchasing requirementS-1生产型原料收货报告Production material receiving report尺寸Dimension钢卷尺Steel measure tape铭牌Nameplate外观Appearance目视Visual inspection无划痕,印刷清晰，保护膜厚易撕破No scratch, clear and protector easy to move5PCS/批5PCS/batch生产型原料收货报告Production material receiving report文字内容Content目视Visual inspection图纸Drawing5PCS/批5PCS/batch尺寸Dimension钢卷尺Steel measure tape检测项目除上述要求外，对订单有特殊要求，检测项目应添加其要求。If order have special requirement, Inspection items should include the special requirement except from above inspection items.检验水平，批量，样本量关系可见附件。The lot, inspection level and sample can be seen in the attachment. The inspection position of dimension can be seen in the inspection record. 说明：State：执行检验项目包括：上密封座、填料压套、阀杆尺寸，铸件外观，半成品体、盖尺寸，半成品闸板、阀瓣、座圈尺寸，阀杆螺母，填料压盖，螺母压盖，手轮，摇臂，支架尺寸，紧固件（螺柱，螺母，活节等）尺寸及标记的非辅料的原材料(4) Inspection items following up include：Dimension of backseat, stem, packing gland, seat ring，Appearance of casting， Dimension of semi-finished body/bonnet, wedge and disc, and sleeve nut, flange gland, hand wheel, y