04_Pre-launch control plan(试生产控制计划).doc

26267 Pre-launch Control Plan 控制计划 - 4 -Prototype样件 Pre-launch试生产Production生产 Ctrl. Plan No.控制计划编号2005-10-25-26267Key Contact/phone联系人/电话Hou Lai You 86ate(Orig.) 编制日期 2005-10-25Date(rev.) 修改日期Part No./Rev. 零件号/更改级别：26267- REV.2Supplier Part No.供应商零件号：26267- REV.2Core Team核心小组Tan ruichun,Qin chaoyin,Yu qiang,Hou lai youCustomer Engineering Approval /Date (If Reqd)顾客工程批准/日期（如需要）Part Name/Description零件名称 PIVOT MAIN Supplier/Plant Approval/Date供应商/工厂批准/日期Customer Quality Approval/Date (If Reqd)顾客质量批准/日期（如需要）Supplier/Plant供应商 Promax Engineering/NanJing Yuejin Jingding Motor Parts CO,.lTDSupplier Code供应商代号 PRO360Other Approval/Date(If Reqd)其它批准/日期（如需要）Other Approval/Date (If Reqd)其它批准/日期 （如需要）Proc No.工序号OperationDesc工序名称Machine,Jig Toolsfor Mfg.生产设备Characteristics 特性SpecialC & C特殊特性分类Methods方法ReactionPlan反应计划Dep.Resp.责任部门Product/Process Specification/Tolerance产品/工艺规范/公差Evalua. /Meas.Technique评价/测量技术Data Recording Method数据记录方法Sample样本ControlMethod控制方法No编号Product产品Process工艺Size容量Freq频率001Material InspectionDimension19NQ-010-67Caliper0.01/0-125Incoming material checking records1Each batchEach batchSeparate/rejectQualityMaterialSAE1215Chemical composition and Mechanical propertyanalysisIncoming material checking records1Each batchMeasuring instruction paperSeparate /rejectQuality002Stock in warehouseSurface conditionNo rustBy eyeProcess checking recorder1MonthlyMeasuring instruction paperSurface treatment/re-checkingProduction/ Quality003FeedingSaw machineLength75.000.5NQ-010-67Caliper0.01/0-125Process checking recorder110%Operating instruction paperSeparate /rejectProduction/ Quality004Heat pressPress machineProcess dimensions13+0.5*10.0+0.530+0.5*8.5+0.522+0.5*9.5+0.518+0.5*16.0+0.5NQ-010-67Caliper0.01/0-125Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality005TurningMeter latheProcess dimensions12.2+0.2NQ-010-67Caliper0.01/0-125Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ QualityProcess Length10.0+0.4NQ-010-67Caliper0.01/0-125Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality006lathe machining 1 NC lathe TC30A 11Length11.00+0.23NQ-040-67Altimeter0.01/0-300Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality7Length3.47+0.18NQ-040-67Altimeter0.01/0-300Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality21Length611.38+0.14NQ-040-67Altimeter0.01/0-300Process checking recorder140%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality27Length53.12+0.14NQ-040-67Altimeter0.01/0-300Process checking recorder140%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ QualityProcess Length4.1+0.100NQ-010-67Caliper0.01/0-125Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality24Diameter14.00+0.22 0.26 *NQ-010-67Caliper0.01/0-125Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality8Diameter316.85+0.05 0.09 *NQ-030-67Micron Gauge 0.001/0-25Process checking recorder140%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality23Diameter720.10+0.01 0.05 *NQ-030-67Micron Gauge 0.001/0-25Process checking recorder140%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality3Diameter125.75+0.05 0.09 *NQ-010-67Caliper0.01/0-125Process checking recorder140%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality5Diameter28.58+0.22 0.26 *NQ-010-67Caliper0.01/0-125Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality10Chamfer0.50+0.25*45+1Multi angle gauge(2)Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality25Position 0.14A BCMMCMM checking records15%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality9Position 0.14A BCMMCMM checking records15%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality4Position 0.14A BCMMCMM checking records15%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality6Position 0.23A BCMMCMM checking records15%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality007lathe machining 2NC lathe TC30A12Length218.85 +0.12 0.16 *NQ-030-67 Micron Gauge 0.001/0-25Process checking recorder140%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality13Length9.10+0.23NQ-040-67altimeter0.01/300Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality1Diameter11.75+0.07 0.11 *NQ-010-67Caliper0.01/0-125Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality10Chamfer0.50+0.25*45+1Multi angle gauge(2)Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality16Hole depth9.00+0.23NQ-020-67Depth gauge0.01/30Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality19Hole diameter44.66+0.06 0.02Q26267-4.66Go/NoGo Gage(0.005mm)Process checking recorder140%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality18Hole angle120+1Multi angle gauge(2)Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality17Hole Chamfer0.80+0.25*45+1Multi angle gauge(2)Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality2Position 0.14A BCMMCMM checking records15%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality20Position 0.23A BCMMCMM checking records15%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality008Milling 1Milling machine26Width3.60+0.26 -0.22Q26267-3.60Go/NoGo Gage(0.005mm)Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality22Length9.70+0.23NQ-020-67Depth gauge0.01/30Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality009Milling 2Milling machine28Width924.00+0.05 -0.09NQ-030-67Micron Gauge 0.001/0-25Process checking recorder140%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality29Position 0.14A BCMMCMM checking records15%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality010Milling 3Milling machine14Width8.75+0.07 -0.11NQ-010-67Caliper0.01/0-125Process checking recorder110%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality15Position 0.14A B CCMMCMM checking records5%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality011Removing burrno burrby eyeProcess checking records1100%Measuring instruction paperSeparate /rejectProduction/ Quality012InspectionDimensions and surface status auditAll above dimensionsSane as aboveProcess checking records120%Measuring instruction paperTracing/Adjustment/re-checkingProduction/ Quality013Zinc and Chromate platingZinc Plated,trivalent