Global Oil Gas Subsea Umbilicals Risers Flowlines Industry 全球油气海底管缆管输油管产业报告目录.docx

Global Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF) Industry 2016 Market Research ReportChapters1 Industry Overview of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)1.1 Definition and Specifications of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)1.1.1 Definition of SURFSubsea Umbilicals, Risers & Flowlines (SURF) refer to the cable those used in the operation of subsea oil or gas plant. An umbilical, or umbilical cable, is a static or dynamic cable that is the vital link between subsea production and processing systems and the surface, as well as between elements within the larger subsea system via flying leads. Umbilicals are composite cables that have the ability to carry out a large range of processes. Flowlines transport unprocessed fluids from the subsea well to the riser. The riser then transports the fluids to the surface processing system.Figure Picture of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)Source: QYR Machinery & Equipment Research Center, Nov. 2016In this report below, SURF will be used as the abbreviation of Oil & Gas Subsea Umbilicals, Risers & Flowlines.1.1.2 Structure of SURFFigure Structure of Oil & Gas Subsea Umbilicals (Example)Source: QYR Machinery & Equipment Research Center, Nov. 2016Figure Structure of Oil & Gas Subsea Risers & Flowlines (Example)Source: QYR Machinery & Equipment Research Center, Nov. 20161.2 Segment of SURFTable Segment of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)SegmentContentUmbilicalsThese are control elements that have no contact with produced fluidsRisers and FlowlinesThese elements become the main transport system for produced fluids from the subsea production system to the surface processing system.Source: QYR Machinery & Equipment Research Center, Nov. 20161.2.1 UmbilicalsAn umbilical, or umbilical cable, is a static or dynamic cable that is the vital link between subsea production and processing systems and the surface, as well as between elements within the larger subsea system via flying leads. Umbilicals are composite cables that have the ability to carry out a large range of processes. Their purpose includes: hydraulic power and chemicals; electric power; and telecommunications (fibre optics). Umbilicals are able to complete an assortment of tasks, including activating wells, managing subsea control panels, feeding information about temperatures, pressures, flows and well integrity back to the surface control teams, supplying hydraulic and electric power to wellheads and manifolds, as well as delivering chemicals to the subsea wells and into the production flows.Figure Umbilicals PictureSource: QYR Machinery & Equipment Research Center, Nov. 20161.2.2 Risers and FlowlinesFlowlines transport unprocessed fluids from the subsea well to the riser. The riser then transports the fluids to the surface processing system. They are part of the wider flowline, riser and pipeline system, although retain very distinctive characteristics. The flowline is also called the production line or import line in some cases and is separate from the pipeline system.Risers connect the flowlines to the surface facility. They provide transportation of the production fluid, as well as transporting injection fluids, control fluids and gas lift to the subsea system. Due to their vertical positioning, risers experience a range of incredibly harsh conditions, and as such, are susceptible to fatigue.Figure Risers and Flowlines PictureSource: QYR Machinery & Equipment Research Center, Nov. 20161.3 Applications of SURFTable Applications of SURFApplicationsExample1Shallow Water Oil & Gas FieldsWater deep 500 meters2Deepwater Oil & Gas Fields500 meters Water deep 1,500 meters3Ultra Deepwater Oil & Gas Fields1,500 meters Water deepSource: TE Connectivity, QYR Machinery & Equipment Research Center, Nov. 20161.3.1 Shallow Water Oil & Gas FieldsFigure Shallow Water Oil & Gas Fields ExamplesSource: QYR Machinery & Equipment Research Center, Nov. 20161.3.2 Deepwater Oil & Gas FieldsFigure Deepwater Oil & Gas Fields ExamplesSource: QYR Machinery & Equipment Research Center, Nov. 20161.3.3 Ultra Deepwater Oil & Gas FieldsFigure Ultra Deepwater Oil & Gas Fields ExamplesSource: QYR Machinery & Equipment Research Center, Nov. 20161.4 Industry Chain Structure of SURFFigure Industry Chain Structure of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)Source: QYR Machinery & Equipment Research Center, Nov. 20161.5 Industry Overview and Major Regions Status of SURF1.5.1 Industry Overview of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)During the last few years, offshore oil extraction activity has been constantly increasing with oil & gas production from mature fields declining. New platforms are being continuously installed in different parts of the world and operate in deeper and deeper waters. The safe and efficient interconnection from the topside platforms and vessels to the well heads and pumps on the seafloor is necessary to transfer power and data, as well as hydraulic and other fluids to guarantee reliable oil extraction operations; thus Subsea Umbilicals, Risers & Flowlines (SURF) is needed to be developed to meet the demand. Subsea Umbilicals, Risers & Flowlines (SURF) form this vital link among the various centers of operation. They must be able to withstand high mechanical and chemical stresses, high operating temperature and pressures in order to ensure the continuous and reliable supply of services in the harsh environments below the sea.Currently, the design and manufacturing technology of Subsea Umbilicals, Risers & Flowlines is still held by a few of enterprises concentrated in Europe and North America.2 Manufacturing Cost Structure Analysis of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)2.1 Raw Material Suppliers and Price Analysis of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)As mentioned in the first chapter, the materials of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF) including metals, aluminum, Plastic, cross-linked insulation material, shielding material and sheathing material, etc.Table Key Raw Material and Price Analysis#Content1MetalCopperAluminum Alloy2PlasticPBTPAPETABS3Auxiliary materialscross-linked insulation materialshielding materialsheathing materialSource: QYR Machinery & Equipment Research Center, Nov. 20162.2 Equipment Suppliers and Price Analysis of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)2.3 Labor Cost Analysis of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)2.4 Other Costs Analysis of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)Besides the raw material cost, labor cost and depreciation cost, there are many other costs, like energy cost, warehouse cost, transportation costs and so on.For the energy cost, the unit of per energy usually stable in a relatively long time, like one year or more. So the energy consumption is very important for each manufacturer, the energy consumption can be improved by technology progress and process improvements etc. Below is a list of electricity price:For products which have obvious seasonal characteristics, manufacturers usually have to store the raw material or the products themselves. In this case, the inventory cost had to be taken into account. Due to the relatively long inventory time, the price from the beginning of store to the product check-out may be different, and that will increase price volatility risk.To reduce the transportation cost, the producers in different industry has different consideration on the site selection. For example, for high energy consumption industry, energy cost is a fixed ratio in cost structures. They like to choose the site in rich energy area. But for the industry that has high dependence for raw materials, the site closed to raw material sources can effectively reduce raw material transport costs.The other cost is varied but usually account for only a small portion of the product cost. In Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF) industry, its energy cost just takes an average of 2.81% in the total cost, and the others takes 2.32% of total cost in 2015.2.5 Manufacturing Cost Structure Analysis of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)2.6 Manufacturing Process Analysis of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF)Source: QYR Machinery & Equipment Research Center, Nov. 2016Conclusion1. Globally, the Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF) industry market is concentrated as the manufacturing technology of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF) is quite high and held by a few of enterprises. The Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF) market was worth $ 5363 million in 2015 and is expected to reach $ 6393 million in 2021. In the next five years, the global consumption of Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF) will maintain an average 6% annual growth rate.2. The major regions to produce Oil & Gas Subsea Umbilicals, Risers & Flowlines (SURF) are Europe and USA, which accou