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进口无轨采掘设备中英文对照读物主编 叶晓洪2012年1月10日1. 设备介绍1.1 掘进台车Mining jumbosSandvik offers a wide variety of face drills from small scale mine development up to large scale tunneling. Leading the way through the toughest conditions,Sandvik jumbos excel in productivity and outstanding reliability. Safety and ergonomics have been key elements in ensuring a comfortable working environment for the operators and service personnel.山特维克公司提供从小型矿山开拓掘进到大型隧道掘进的各种各样的掘进钻孔台车。对于最恶劣的条件,山特维克台车在生产效率和引人注目的质量方面尤其擅长,引领潮流。安全和人-机工程学已是确保操作人员舒适工作和环境的关键因素。Well designed, modular structures and proven components keep the Sandvik jumbos running. A combination of efficient rock drills, robust booms, and advanced controls meet even the most challenging requirements. Customers heading for superior excavation quality can also choose a higher level of instrumentation.优良的设计、模块化结构以及经受考验的部件,能使山特维克台车保持持续运转。高效的凿岩机、坚固耐用的大臂与先进的控制装置相结合,甚至能满足最具挑战性的要求。以优越的开挖质量为首要目标的客户也能选择更高级的检测仪表。 1.2 深孔台车,顶锤式productiondrill rigs, tophammerAccuracy makes a world of difference in production drilling. Sandviks long hole drilling rigs minimize ore loss and dilution by drilling straight and accurate holes, up to 54 meters in length.A comprehensive range of products has been designed for different mining methods and mining conditions: different boom types, carrier size classes, and rock drill with right rock tool selection ensure optimum hole quality for any long hole drilling application. Automation level of the production drill rigs varies based on customerneeds, from manual drilling to fan automation, and tele-remote drilling as an option.精度使深孔钻孔产生很大的差异。山特维克深孔钻孔台车最大可钻凿60m的深孔,钻孔平直,精度高,因而使矿石的损失和贫化最小。已经为不同的采矿方法和采矿条件设计了各种各样的台车产品:不同的大臂类型,各种等级尺寸的底盘以及正确匹配了钎具的凿岩机,为任何钻凿深孔的应用确保了最佳的炮孔质量。深孔钻孔台车的自动化水平根据客户需要的不同而不同,从人工操控钻孔到扇形自动化钻孔应有尽有,还可选用远距离遥控钻孔操作。1.3 锚杆台车Rock support drill rigsCombining safety and productivity in todays mining operations, Sandvik rock support drill rigs make underground excavations safe places to operate in.山特维克岩石支护锚杆台车在现今的采矿作业中将安全和生产效率紧密结合,使得地下开挖作业成为安全的场所。Advanced bolting mechanization ensures reliability and integrity of every single bolt installation. The full bolting cycle can be conducted safely by one operator. Sandvik rock support drill rigs can handle all typical bolt dimensions and any type of commonly used bolts, including cable. Maximum safety for the operator and productivity are the main guidelines in the development of the product family.先进的锚杆支护机械化确保每根锚杆安装的可靠性和完整性。整个锚杆支护循环可由一个操作者安全地进行。山特维克岩石支护锚杆台车可以安装所有标准尺寸的锚杆和任何常用类型的锚杆,其中包括钢丝绳长锚索。操作者的最高安全性和生产效率是开发本产品系列的主要准则。1.4钻具钎具Drilling ToolsSandvik rock tools for tophammer drilling in underground applications aredesigned to transmit intensive impact energy into the rock with the leastpossible loss of energy. The result is good rock breakage, high penetration ratesand high productivity. This, together with optimal hole quality, great reliabilityand long service life, gives the best possible blasting results, outstanding drillsteeleconomy and low total drilling cost.在井下应用中,顶锤式钻孔用的山特维克岩石钎具将强能冲击功传递到岩石,能量损失最小,使得岩石破碎良好,穿孔速度和生产效率高。这一点与最佳的炮孔质量、高度可靠性以及服务寿命长结合在一起,提供了最好的爆破效果、突出的钎钢经济性和低廉的钻孔总成本。Some of their features are unique, such as the patented Alpha 330 connectionfor drifting, the shoulder-bottom thread joints in tubes for production drillingand the new multi-purpose cemented carbide XT48 in all drill bits throughoutthe product range.钻孔钎具特点中有些是无与伦比的,例如已获专利在平巷掘进中使用的Alpha330接头、深孔钻孔使用的钻管肩-底式螺纹接头,以及整个产品系列所有钻头上使用的XT48新多用途硬质合金柱齿。Tool systems for drifting钎具系统平巷掘进This product group includes drifter rods, couplings, shank adapters anddrill bits. Drifter rods have a powerful male thread at the impact end,and a smaller male thread at the bit end. Drill bits range typically from35 to 57 mm in diameter. The product group includes also reamingequipment for drilling large-diameter relief holes in the cut.此产品组包括凿岩机钎杆、连接套、钎尾和钻头。凿岩机钎杆在冲击端有强有力的阳螺纹,而在钻头端,则有较小的阳螺纹。钻头直径通常为35 57mm。此产品组也包括钻凿掏槽中大直径卸载孔的扩孔设备。Rock tools for long-hole underground production drilling凿岩钻具井下采矿深孔钻进The tools have to meet very strict criteria, since the holes can be 50meters or more in depth and must be very straight in order to avoiddilution when blasting. Due to space limitations underground, rodlength (or tube length) is much shorter than for surface drilling, usually3, 4, 5 or 6 ft. Drill bits range typically from 51 to 115 mm in diameter.钎具必须满足非常严格的标准,因为孔深可能达50m 或更大,孔必须非常直,以避免爆破时的贫化。由于井下空间有限,钎杆长度 ( 或钻管长度) 要比露天钻孔时短得多,通常为3、4、5 或6 英尺。钻头直径通常为51 115mm。Tools for rock support drill rigs钎具岩石支护钻孔台车This product group includes rock tools for drilling holes from 33 to 64 mm in diameter. It includes extension drilling tool systems ranging from R25 to T38.此产品组包括钻凿直径为33 64mm 钻孔用的岩石钎具,其中也包括接杆凿岩钎具系统,范围为R25 T28。1.5地下铲运机Underground LHDsRigid and ergonomic cabin of the Sandvik underground loaders provides safe and comfortable working environment for the operator. Smart boom geometry with powerful thrust ensures fast bucket fi lling and handling of oversize rocks. Built-in Vehicle Control and Management system (VCM) enables onboard vehicle monitoring and fast & easy maintenance. All this together with high tramming speed results in uninterrupted high productivity with low cost per loaded ton.山特维克井下铲运机坚固的和符合人-机工程学的驾驶室为司机提供安全和舒适的工作环境。灵巧的大臂几何形状以及强劲铲取力,能确保快速装满铲斗和搬运超大岩块。内置的车辆控制和管理系统 (VCM) 能够实现机载车辆监控,利于快速、方便的保养。所有些,加之较高的行车速度,使得其连续作业生产效率高,吨矿装载成本低。1.6电动铲运机Electric LEDsElectric driven Sandvik LHDs provide better working environment with zero underground emissions, less vibrations and noise. The total operational costs are reduced through lower ventilationrequirements, lower energy costs, longer service intervals, and reduced use of consumables, such as engine oil and fi lters. Powerful and responsive electric motor together with smart geometry ensure fast bucket fi lling and high production rates. The electric LHDs provide the opportunity to choose renewable green energy without sacrificing the productivity figures.山特维克电动铲运机实现零排放,更少的振动与噪音为您提供更好的工作环境。通过低通风需求,低能源成本与长期运行时间,使得总运营成本降低,减少使用如发动机机油与过滤器等消耗件。大功率、易感应的电机结合灵巧机身令铲斗具有无与伦比的装满能力,提高设备生产效率。电动铲运机在保持生产率的情况下,还提供选择再生绿色能源的机会。1.7井下卡车 Underground Trucks Powerful Sandvik underground haul trucks are safe, highly maneuverable, and extremely reliable. They are designed and manufactured for tough working conditions in constricted spaces. All models, with payloads from 15 to 60 tonnes, are designed to operate fully loaded on long spiral gradients of up to 20 % at high speeds.动力强劲的山特维克井下运输卡车是安全、高度机动和极其可靠的。卡车针对狭窄空间内的恶劣工作条件而设计、制造。额定载荷1560吨的各种型号卡车设计得以能在坡度达20%的螺旋形长斜坡道上满载高速运行。2. 深孔台车介绍2.1. 部件Components钻孔模块Drilling module1. 凿岩机Rock drill2. 推进梁Feed3. 大臂 Boom4. 换杆器(选装) Rod changer (optional)5. 前机架 Front frame1. 凿岩机:HLX 5 LT1. 冲洗头 Flushing housing2. 齿轮箱 Gear housing3. 压力蓄能器 Pressure accumulator4. 旋转马达 Rotation motor 1. 凿岩机:HL 710 S / HL 710 PE(选装) 1. 冲洗头Flushing housing2. 齿轮箱Gear housing3. 压力蓄能器 Pressure accumulator4. 旋转马达Rotation motor5. 取力器(选装) Power extractor (optional) 1. 凿岩机:HL 800 ST(选装)1. 冲洗头 Flushing housing2. 齿轮箱 Gear housing3. 压力蓄能器 Pressure accumulator4. 旋转马达 Rotation motor2. 推进梁 Feed LF 7001. 夹杆器(PITO 7) Retaining centralizer 2. 推进梁 Feed beam3. 推进油缸 Feed cylinder4. 凿岩机滑架 Carriage 3. ZR 20 大臂(DL310型台车上) 1. 旋转机构 Rotation mechanism2. 托架 Cradle3. 大臂伸缩缸 Boom zoom cylinder4. 向前倾斜缸 Forward tilt cylinder5. 侧向倾斜缸 Side tilt cylinders6. 推进梁伸缩缸 Feed extension cylinder7. 后支撑缸 Rear support cylinder 4. RC 700换杆器(选装)1. 旋转马Rotation motor2. 夹爪 Jaws3. 钻杆传送板Transfer plates4. 端头箱End box5. 夹爪油缸 Jaw cylinders6. 转动杆油缸 Turn lever cylinder7. 转动臂油缸 Turn arm cylinder底盘模块 Carrier module 1. 柴油机 Diesel engine 2. 变速箱 Transmission3. 传动油箱 Transmission oil receiver4. 传动油冷却器 Transmission oil cooler5. 传动油泵 Transmission pump6. 桥 Axles7. 燃油箱 Fuel tank8. 蓄电池 Battery9. 底盘主开关 Carrier main switch10. 主开关柜 Main switchgear11. 液压油加油泵 Hydraulic oil filling pump12. 电缆卷盘 Cable reel13. 泵站 Power pack14. 液压油箱 Hydraulic oil receiver15. 空压机 Compressor16. 水增压泵 Water booster pump17. 减压阀 Pressure-reducing valve18. 泥水分离器 Mud separator19. 油冷却器 Oil cooler20. 自动润滑系统(选 装) Automatic greasing system21. 人工润滑系统(选装) Manual greasing system22. 高压冲洗机(选装) High pressure washing unit23. 安全制动器工作阀 Safety brake operating valves24. 安全制动器压力开关 Safety brake pressure switches1. 柴油机(Deutz BF4M 2012)Diesel engine 1. 加油口盖Oil filling cap 2. 油尺 Oil dipstick 3. 散热器 Radiator 4. 油过滤器Oil filter 5. 燃油过滤器Fuel filters 6. 冷却液扩胀容器 Coolant expansion vessel 7. 三角皮带V-belt 8. 放油螺堵Oil drain plug2. 变速箱Transmission 1. 发动机Engine 2. 齿轮箱Gearbox 3. 放油螺堵Oil drain plug3. 传动油箱Transmission oil receiver 1. 油位观察窗Sight glass 2. 呼吸器过滤器和加油 螺堵Breather filter and fill plug 3. 油位开关Level switch 4. 检查/清洗门 Checking / cleaning door 5. 放油螺堵 Drain plug4. 传动油冷却器Transmission oil cooler 1. 液压马达Hydraulic motor5. 传动油泵Transmission pump1. 传动油过滤器 Transmission oil filter6. 桥Axles 1. 行星齿轮Planetary gear 2. 制动缸Brake cylinders 3. 制动器Brakes7. 燃油箱Fuel tank 1. 加油口盖Filling cap 2. 油位开关Level switch 3. 呼吸器过滤器Breather filter8. 蓄电池Battery 1. 蓄电池(2)Battery (x2)9. 底盘主开关Carrier main switch 1. 主开关Main switch10. 主开关柜Main switchgear 1. 冲击小时表 Percussion hour meter 2. 空压机小时表 Compressor hour meter 3. 泵站小时表(选装) Power pack hour meter 4. 主开关 Main switch 5. 电源电压表 Supply voltage meter6. 电路断路器Circuit breakers 11. 液压油加油泵Hydraulic oil filling pump 1. 液压油加油泵 Hydraulic oil filling pump 2. 液压油加油泵的 控制按钮 Control button of the hydraulic oil filling pump 12. 电缆卷盘Cable reel 1. 卷盘Reel 2. 液压马达Hydraulic motor 3. 滑环单元Slide ring unit13. 泵站Power pack 1. 电动机 2. 冲击/推进/大臂/换杆器 用的变量泵 3. 旋转用的变量泵 4. 空调器用的变量泵(仅驾驶室型) 1. Electric motor 2. Variabledisplacement pump for percussion / feed / boom / rod changer 3. Variable-displacement pump for rotation 4. Variable-displacement pump for air conditioning (cabin model only) 14. 液压油箱Hydraulic oil receiver 1. 油位观察窗 2. 回油过滤器 3. 呼吸器过滤器 4. 油温表 5. 检查/清洗门 6. 油位开关1. Sight glass2. Return oil filter3. Breather filter4. Oil temperature gauge5. Checking / cleaning door6. Level switch7. Drain plug 7. 放油螺堵15. 空压机Compressor 1. 空气滤清器Air filter 2. 空压机Air filter 3. 加油器盖Filling unit cap 4. 油气分离器过滤器 Oil separator filter 5. 电动机Electric motor 6. 油位观察窗 Oil level sight glass 7. 油气分离器Oil separator 8. 进气阀Intake valve 9. 油冷却器Oil cooler 10. 油过滤器Oil filter 11. 油气分离器旋流器 Oil separator cyclone 12. 空气滤清器的污染指示器Contamination indicator for air filter 13. 压力表Pressure gauge 14. 温度表Temperature gauge 15. 放水口Drainage16. 水增压泵Water booster pump 1. 电动机Electric motor 2. 水泵Water pump 3. 排气阀Bleeding valve17. 减压阀Pressure-reducing valve1. 减压阀Pressurereducing valve18. 泥水分离器Mud separator 1. 截止阀Shut-off valve 2. 泥水分离器Mud separator 3. 放水阀Drain valve19. 油冷却器Oil cooler 1. 油冷却器Oil cooler20. 自动润滑系统(选装)Automatic greasing system (optional) 1. 润滑器Greasing unit21. 人工润滑系统(选装)Manual greasing system (optional) 1. 润滑器Greasing unit 2. 卷盘Reel 3. 润滑脂注射器Grease injector 4. 球阀Ball valve22. 高压冲洗机(选装)High pressure washing unit (optional) 1. 高压水泵 High pressure water pump 2. 卷盘Reel 3. 高压冲洗机 High pressure washer 4. 控制阀Control valve23. / 24. 安全制动器工作阀和压力开关 Safety brake operating valves and pressure switches1. 安全制动器工作阀(前和后) Safety brake operating valve(front and rear)2. 安全制动器压力开关(前和后) Safety brake pressure switches(front and rear)钻孔部件Drilling components 1. 水分离器Water separator 2. 钎尾润滑器Shank lubrication unit 3. 钻孔阀Drilling valves 4. 大臂阀Boom valves 5. 冲洗阀Flushing valves 6. 压力油过滤器Pressure filter1. 水分离器Water separator 1. 观察窗Sight glass 2. 放水阀Drain valve2. 钎尾润滑器Shank lubrication unit 1. 加油口塞Filling hole plug 2. 储油罐Oil receiver 3. 压力表Pressure gauge 4. 油尺Dipstick 5. 放水阀Water drain valve 6. 油管Oil hose 7. 油流量调节阀 Oil flow regulating valve 8. 油流量观察窗Oil flow sight glass3. 钻孔阀Drilling valves 1. 钻孔阀块(冲击、推 进) 2. 旋转阀块 3. 大臂比例阀块 4. 稳定器的控制阀块(选 装) 5. 取力器的控制阀块(选 装) 6. 集油器1. Drilling block (percussion,feed)2. Rotation valve block3. Boom proportional block4. Control valves of the stabiliser (optional)5. Control valve of thepower extractor (optional)6. Oil collector4. 大臂阀Boom valves 1. 大臂控制阀块 Boom control block5. 冲洗阀Flushing valves 1. 冲洗阀块 2. 水雾冲洗用的水调节阀 (选装) 3. 水雾冲洗用的流量计 (选装) 4. 水雾冲洗用的电磁阀 (选装)1. Flushing block2. Water regulatingvalve for water mistflushing (optional)3. Flow meter for watermistf
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