8-5附录五 设备选型一览表

设备选型一览表附录五塞拉尼斯（南京）分厂15万t/a醋酸乙烯生产项目 设备选型一览表目录5.1概述15.2 非标设备设计一览表15.2.1 反应器设计一览表15.2.2 塔设备设计一览表25.2.3 缓冲罐选型一览表35.2.4 气液分离器选型一览表55.3 标准设备选型一览表65.3.1 换热器选型一览表65.3.2 储罐、回流罐选型一览表95.3.3 泵选型一览表115.3.4 压缩机选型一览表145.3.5 管道选型一览表15 太原理工大学 脂難而上团队20/205.1概述（1）本项目的反应器选型为醋酸乙烯合成反应器选型。（2）本项目包括5台立式列管式固定床反应器、3台气体压缩机、1台鼓风机、15台换热器、5座塔、3座气液分离器、3个回流罐、8个储罐、54台泵。5.2 非标设备设计一览表5.2.1 反应器设计一览表设备位号设备名称技术规格图号或型号材料单位数量重量尺寸工作温度工作压力工作介质排管数管子规格/mm单总R0201醋酸乙烯反应8bar醋酸+乙烯+氧气757401.5GSHS31608台117287.2217287.22R0202醋酸乙烯反应8bar醋酸+乙烯+氧气757401.5GSHS31608台117287.2217287.22R0203醋酸乙烯反应8bar醋酸+乙烯+氧气757401.5GSHS31608台117287.2217287.22R0204醋酸乙烯反应8bar醋酸+乙烯+氧气757401.5GSHS31608台117287.2217287.22R0205醋酸乙烯反应8bar醋酸+乙烯+氧气757401.5GSHS31608台117287.2217287.225.2.2 塔设备设计一览表设备位号设备名称技术规格图号或型号材料单位数量重量类型塔高塔体内径/mm设计温度 设计压力保护层 保温层 单总T0303醋酸乙烯粗分离塔板式塔22.30精1800/提20001401.3bar岩棉不锈钢薄板HJTTQ345R台14986.764986.76T0401醋酸乙烯精制塔板式塔10.8028002401.2bar岩棉不锈钢薄板HJTTQ345R台13182.33182.3T0402甘油再生塔板式塔11.8022003001.2bar岩棉不锈钢薄板HJTTS31608台12972.42972.4T0501醋酸乙烯回收塔填料塔11.501600401.0bar岩棉不锈钢薄板HJTTQ345R台12425.92425.9T0502二氧化碳吸附塔填料塔8.501600251.0bar岩棉不锈钢薄板HJTTQ345R台11983.41983.45.2.3 缓冲罐选型一览表设备位号设备名称技术规格图号或型号材料单位数量重量类型公称容积/m3尺寸/mm：设计温度设计压力介质单总V0101乙烯空气混合罐钢制圆筒型固定顶储罐30075007200251.0 bar 乙烯、空气BHTQ235-B台11052010520V0102醋酸混合罐卧式储0 bar醋酸蒸汽BHTQ345R台1340340V0103原料气混合罐钢制圆筒型固定顶储罐500892089201201.0 bar乙烯、空气、醋酸蒸汽BHTQ235-B台12013220132V0201反应气混合罐钢制圆筒型固定顶储罐300825082501600.8 bar 醋酸乙烯、 醋酸、水、二氧化碳、氮气BHTQ235-B台11802318023V0501T0501进料气混合罐钢制圆筒型固定顶储罐40075007200151 bar乙烯、氮气、二氧化碳、醋酸乙烯BHTQ235-B台11052010520续表V0503循环乙烯混合罐钢制圆筒型固定顶储罐55089208920403bar乙烯BHTQ345R台12013220132V0302V0303进料混合罐卧式储罐2020005800101.0 bar醋酸、水醋酸乙烯BHTQ345R台134103410V0401甘油混合罐卧式储罐310003400251.0 bar甘油BHTQ345R台1640640V0104循环醋酸缓冲罐卧式储罐0.87001800251.5 bar醋酸、水BHTQ345R台12902905.2.4 气液分离器选型一览表设备位号设备名称技术规格图号或型号材料单位数量重量类型尺寸/mm高度/mm进口接管直径/mm液体出口管直径/mm单总V0301一次闪蒸塔立式丝网分离器12001600300110BHTS31603台118501850V0303二次闪蒸塔立式丝网分离器5505400120120BHTS31603台1640640V0502气体闪蒸塔立式丝网分离器1900140050020BHTS31603台1213021305.3 标准设备选型一览表5.3.1 换热器选型一览表设备位号设备名称技术规格图号或型号 材料单位数量重量管数换热面积/m2面积余量/%壳程管程单总E0101醋酸蒸发器710122.940BEM800-1/8-122.9-2.4/25-2-Q345R20#碳钢台13173.13173.1E0201原料气降温器23326.941BEM550-3/8-26.9-2.25/25-4-Q345R20#碳钢台12504.22504.2E0202反应气一次降温器914158.234BEM900-1/8-158.2-3/25-1-Q345R20#碳钢台13983.53983.5E0203反应气二次降温器797107.531BEM800-1/8-107.5-2.25/25-1-Q345R20#碳钢台13005.43005.4续表E0301低浓度醋酸冷却器9817.137BEM325-1/1.2-17.1-2.25/25-1-Q345R20#碳钢台1643643E0302VAM粗分塔冷凝器637228.143BEM700-1-228.1-6/19-4-S3160806Cr19Ni10台158065806E0303VAM粗分塔再沸器574202.145BKU600-1.4/0.12-202.1-6/19-2-Q345R20#碳钢台14597.34597.3E0401醋酸乙烯成品降温器595.744BEM219-1-5.7-3/25-1-Q345R20#碳钢台1361.1361.1E0402废水降温器8011.934BEM1172-0.3-11.9-2.6/19-2-S3040806Cr19Ni10台1330.49330.49E0403甘油一次冷却器333.740BEM219-1-3.7-2/25-2-S3040806Cr19Ni10台1310.5310.5E0404甘油二次冷却器607213.841BEM700-1/1.2-213.8-6/25-1-Q345R20#碳钢台15134.65134.6E0405甘油三次冷却器448160.438BEM580-1-160.4-6/19-2-Q345R20#碳钢台136993699续表E0406醋酸乙烯精制塔冷凝器25638.237BEM450-1-38.2-2.5/19-2-1Q345R20#碳钢台112631263E0407甘油再生塔冷凝器416109.341BKU600-1.6/0.1-109.3-4.5/19-2-Q345R20#碳钢台14127.94127.9E0501二氧化碳吸附塔进料冷却器595.744BEM219-1-5.7-3/25-1-Q345R20#碳钢台1361.1361.1E0502一段冷却器607213.841BEM700-1/1.2-213.8-6/25-1-Q345R20#碳钢台15134.65134.6E0503二段压缩机一级冷却器595.744BEM219-1-5.7-3/25-1-Q345R20#碳钢台1361.1361.1E0504二段压缩机二级冷却器333.740BEM219-1-3.7-2/25-2-S3040806Cr19Ni10台1310.5310.55.3.2 储罐、回流罐选型一览表设备位号设备名称技术规格图号或型号材料单位数量重量类型公称容积/m3尺寸/mm设计温度/设计压力/bar介质保温层保护层单总V0304T0303回流罐卧式椭圆形封头容器814004800710.1醋酸乙烯醋酸，水岩棉不锈钢薄板BXJS31608台113801380V0402T0401回流罐卧式椭圆形封头容器5120040001100.1醋酸乙烯、甘油、水岩棉不锈钢薄板BXJS31608台1935935V0403T0402回流罐卧式椭圆形封头容器180018001000.1甘油、水岩棉不锈钢薄板BXJS31608台1340340V0601甘油储罐球形储罐1201916200.1甘油岩棉不锈钢薄板WHC-70Q235C台142084208V0602醋酸储罐钢制圆筒型固定顶储罐30075007200200.1醋酸岩棉不锈钢薄板WHC-70Q345R台21052021040V0603醋酸乙烯产品储罐钢制圆筒型固定顶储罐40082508250200.1醋酸乙烯岩棉不锈钢薄板WHC-70Q245-B台31802354069V0604二氧化碳储罐卧式储罐25.724004800251.1二氧化碳岩棉不锈钢薄板BXJQ345R台1423042305.3.3 泵选型一览表设备位号设备名称技术规格图号或型号材料单位数量类型流量/L/s扬程/m总轴功/kw电动机总功率/kw效率/%P0301醋酸乙烯粗分塔进料泵离心泵5.5611.1116284.035.5514365FYS-32组合件台2P0302T0303塔顶回流泵离心泵16.6733.3314215.37.55560GDF100-19组合件台2P0303低浓醋酸循环泵离心泵51014201.12.25560GDF65-19组合件台2P0401循环甘油进料泵离心泵4.178.3318.621.32.245143IH-50-32-125组合件台2P0402醋酸乙烯精分离塔回流泵离心泵16.6733.3326305.8115560GDF100-32A组合件台2续表P0403醋酸乙烯精分离塔塔釜采出泵离心泵4.178.3318.621.32.0645143IH65-50-125组合件台2P0404甘油再生塔回流泵离心泵16.6733.3326305.8115560GDF100-32A组合件台2P0405甘油再生塔塔釜采出泵离心泵16.6733.3314215.37.55560GDF100-19组合件台2P0501醋酸乙烯吸收塔塔底采出泵离心泵3171.21.55560KF50-17组合件台2P0502二氧化碳吸附塔塔底采出泵离心泵1100.540.755143SJ32-25-105组合件台2P0601甘油注料泵离心泵0.8332.2215230.540.755143GDF32-20组合件台2P0602补充循环甘油泵离心泵0.8332.2215230.540.755143GDF32-20组合件台2P0603醋酸注料泵离心泵10202.445560KF80-20组合件台2续表P0604醋酸乙烯吸收塔醋酸进料泵离心泵1.392.7817220.961.1514332FYS-20组合件台4P0605醋酸混合罐进料泵离心泵24.3316210.981.55143GDF40-20组合件台4P0606醋酸乙烯外送泵离心泵3170.981.55143KF50-17组合件台25.3.4 压缩机选型一览表设备位号设备名称技术规格图号或型号材料单位数量类型入口压力/MPa出口压力/MPa排气流量/m3.min-1电机功率/kwC0101热泵压缩机离心式0.10.8145.57667MCL355组合件台1C0102空气鼓风机离心式0.10.187.21205JGR250A组合件台1C0501T0501进料压缩机离心式0.11.1287.40200DA350-61组合件台1C0502一段压缩机离心式0.10.252292202VW-50/3.5组合件台1C0503二段压缩机离心式0.250.5336250VW-5.6/(1.5-2)-25组合件台1C0601二氧化碳压缩机离心式0.22.55.6110VW-5.6/(2.5-2)-25组合件台15.3.5 管道选型一览表5.3.5.1 原料处理工段管路编号温度/压强/bar气相分率体积流量/(m3/h)管径/mm壁厚/mm管道类型管道材料PG-0101-250-L1B201.215790.302503.6无缝20#碳钢AR-0102-300-L1B-N201.218540.273004无缝20#碳钢PL-0103-32-L1B201014.16321.6无缝20#碳钢PG-0104-500-L1B14.321.20.9930649.115005无缝20#碳钢PG-0105-600-L1B1181150315.226006无缝20#碳钢PL-0106-25-L1B20.001020.10251.6无缝20#碳钢PG-0107-300-L1B114.791112717.983004无缝20#碳钢PG-0108-600-L1B-N117.061162986.756006无缝20#碳钢PG-0109-250-L1B-N313.308111832.832503.6无缝20#碳钢PG-0110-250-L1B186.22819268.792503.6无缝20#碳钢PL-0111-20-L1B201.205.83201.6无缝20#碳钢PL-0112-25-L1B201.208.75251.6无缝20#碳钢5.3.5.2 醋酸乙烯合成工段管路编号温度/压强/bar气相分率体积流量/(m3/h)管径/mm壁厚/mm管道类型管道材料PG-0201-300-L1B-H160818739.7226763004无缝20#碳钢PG-0202-150-L1B-H160812184.9306691502.9无缝20#碳钢PG-0203-150-L1B1607.8312101.0799131502.9无缝20#碳钢PG-0204-150-L1B-H160812184.9306691502.9无缝20#碳钢PG-0205-150-L1B1607.8312101.0799131502.9无缝20#碳钢PG-0206-150-L1B-H160812184.9306691502.9无缝20#碳钢PG-0207-150-L1B1607.8312101.0799131502.9无缝20#碳钢PG-0208-150-L1B-H160812184.9306691502.9无缝20#碳钢PG-0209-150-L1B1607.8312101.0799131502.9无缝20#碳钢PG-0210-300-L1B160.00000527.8318404.3192723004.0无缝20#碳钢PGL-0211-350-L1B118.75862997.830.9533295157253.0173043504无缝20#碳钢5.3.5.3 醋酸乙烯粗分离工段管路编号温度/压强/bar气相分率体积流量/(m3/h)管径/mm壁厚/mm管道类型管道材料PGL-0301-200-L1B-C107.830.5872535823264.8318482002.9无缝20#碳钢PGL-0302-250-L1B-C8.91654562450.6100990625264.7951052503.6无缝20#碳钢PGL-0303-200-L1B8.915884525515228.8411062002.9无缝20#碳钢PL-0304-50-L1B8.9158845255035.92438712501.6无缝20#碳钢PLG-0305-150-L1B8.7662439781.10.0615043391131.3062111502.9无缝20#碳钢PLG-0306-150-L1B-C8.55154112410.0649172141305.8848341502.9无缝20#碳钢PG-0307-125-L1B8.552065381111265.972831252.9无缝20#碳钢PL-0308-32-L1B-C8.5520653811039.9101346321.6无缝20#碳钢PL-0309-32-L1B-C8.5641577291.2039.91073611321.6无缝20#碳钢PG-0310-125-L1B46.38570153111106.6219341252.9无缝20#碳钢PL-0311-25-L1B46.385701531024.55789168251.6无缝20#碳钢PL-0312-20-L1B112.90941481.2016.43394404201.6无缝20#碳钢PL-0313-20-L1B201.2014.58965107201.5无缝20#碳钢5.3.5.4醋酸乙烯精制工段管路编号温度/压强/bar气相分率体积流量/(m3/h)管径/mm壁厚/mm管道类型管道材料PL-0401-10-L1B201.100.365223117101.2无缝20#碳钢PL-0402-50-L1B20.000002011.10111.0577777501.6无缝20#碳钢PL-0403-50-L1B20.005114611.20111.0582141501.6无缝20#碳钢PL-0404-50-L1B46.403274151.2024.55851336501.6无缝20#碳钢PG-0405-40-L1B44.915343111121.6470103401.6无缝20#碳钢PL-0406-32-L1B44.91534311021.29152527321.6无缝20#碳钢PL-0407-32-L1B201020.58418335321.6无缝20#碳钢PL-0408-80-L1B234.11308861.20140.3828884802无缝20#碳钢PL-0409-15-L1B55.62488609103.952837669151.6无缝20#碳钢PL-0410-20-L1B30103.840858727201.6无缝20#碳钢PL-0411-80-L1B294.98713141.20148.1618986802无缝20#碳钢PL-0412-65-L1B126.8208081.20121.1859807652无缝20#碳钢PL-0413-65-L1B401.20112.4365743652无缝20#碳钢PL-0414-65-L1B201.20110.6925544652无缝20#碳钢PW-0415-40-L1B1252.318726786037.05674355401.6无缝20#碳钢LS-0416-450-L1B-H125.0000072.318726786126151.543714504无缝20#碳钢5.3.5.5气体处理工段管路编号温度/压强/bar气相分率体积流量/(m3/h)管径/mm壁厚/mm管道类型管道材料PG-0501-450-L1B-N11.097181128716.919224504无缝20#碳钢PG-0502-400-L1B-N27.085771.2125276.845764004无缝20#碳钢PL-0503-15-L1B201.206.810784583151.6无缝20#碳钢PG-0504-500-L1B32.