面料检验标准ppt课件

年/月/日,.,面料检验标准Fabricinspectionstandard,.,面料门幅,其他Others,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,目录Content,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧Skewing/bowing,面料长度Fabriclength,颜色评定Color,面料门幅Fabricwidth,屡犯疵点Repeateddefects,抽样程序Samplingplan,评分规则Pointassignmentrule,.,评分规则何为四分制RuleofpointassignmentWhats4pointsystem,面料的检验方法常见的是“四分制评分法”。在这个“四分制评分中，对于任何单一疵点的最高评分为四分。无论布匹存在多少疵点，对其进行的每直线码数疵点评分都不得超过四分。4pointsystemisthecommonfabricinspectionmethod.Bythissystem,thehighestpenaltypointsforanysingledefectis4.Andthepenaltypointfor1linearyardcannotexceed4nomatterthenumberofdefects.,.,评分规则Ruleofpointassignment,对于经纬和其他方向的疵点将按照以下标准评定疵点分数：Forwarp,fillingandotherdirectiondefects,theruleofpointpenaltyfollowsthebelows:一分：疵点长度为3寸或低于3寸1point:lengthofdefect3”二分：疵点长度大于3寸小于6寸2points:lengthofdefect3”,but6”,but9”对于严重的疵点，每码疵点都将被评为四分。例如：无论直径大小，所有的洞眼都将评为四分。对于连续出现的疵点，如：横档、边至边色差、窄封或不规则布宽、折痕、染色不均匀等的布匹，每码疵点应被评为四分。Astoseriousdefects,4pointswillbeassignedtoeachyard.Forexample:Allholeswillbeassignedby4pointsregardlessofthesizeofhole.Forcontinuousdefects,suchasbarre/fillingbar,sidetosideshading,smallerfabricwidthorunevenfabricwidth,crease,unevendyeingandsoon,4pointsshouldbeassignedtoeachyard.每码疵点的评分不得超过四分。4pointsarethemaximumnumberofpenaltypointsallowedperanyoneyard.,.,评分的计算方法Calculationmethod,原则上每卷布经过检验后，便可将所得的分数加起来，然后按照接受水平进行定级，但由于不同的门幅宽度便有不同的接受水平，所以以下的公式计算出每卷布匹在每100平方码的分数，而只须制定一在100平方码的指定分数，便能对不同门幅的面料做出等级的评定。Inprinciple,basedonacceptablepointlevel(standard)thefabriccanbegradedbyaddingallthepenaltypointsaftereachrolloffabricbeinginspected.However,theacceptablepointlevel(standard)differsfromdifferentfabricwidth.Sothepenaltypointsbasedon100sqyardsiscalculatedbythefollowingformula,andthedifferentfabricwidthfabricisgradedassoonasthedesignated(acceptable)pointson100sqyardsknown.,.,评分的计算方法Calculationmethod,（总分数X36X100）.(受检码数X面料的有效幅宽）=每100平方码分数（K值）（TotalpointsX36X100）.(NumberofyardsinspectedXCutablewidth）=Pointsper100sqyards（K）,.,面料门幅,其他Others,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧Skewing/bowing,面料长度Fabriclength,颜色评定Color,面料门幅Fabricwidth,屡犯疵点Repeateddefects,抽样程序Samplingplan,评分规则Pointassignmentrule,.,抽样程序Samplingplan,选择待检卷号完全是随机的挑选。Fabricrollsareselectedrandomly.在面料工厂现场进行检验，受检产品必须是100%全部包装完毕，同时主动的出示受检面料的包装清单，QC从中挑选受检面料。Doinspectioninfabricmill,fabricshouldbe100%packed.FabricmillneedstoshowthefabricpackinglistforQCsrandomsampling.一旦QC选中待检面料，不得再对待检面料或已经挑选受检的卷数进行任何调整。AfterQCselectingfabrics,nochangeisallowedtothefabrictobeinspectedortothenumberofrollsselected.检验期间，除了QC进行疵点取样或核对颜色之外，任何人不得从任何卷中截取任何码数的布匹。Duringfabricinspection,exceptQCtakingdefectsampleortakingsampleforcolorcompare,noonecancutfabricfromanyrolloffabric.对接受检验的布匹，都将进行定级和评定疵点分数。Forthefabricinspectedwillbegradedanddefectpointswillbecalculated.,.,面料门幅,其他Others,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧Skewing/bowing,面料长度Fabriclength,颜色评定Color,面料门幅Fabricwidth,屡犯疵点Repeateddefects,抽样程序Samplingplan,评分规则Pointassignmentrule,.,屡犯的疵点Repeateddefects,任何重复和不断出现的疵点都将构成屡犯的疵点，对每码布匹出现的屡犯疵点都必须处以四分。Eachlinearyardwillbeassignedby4pointsifanydefectoccuringrepeatedlyorcontinuously.无论疵点分数是多少，任何十码以上布匹含有屡犯的疵点的卷，都应当定位不合格。Itwillbeconsideredassecondqualityifany10yardshaverepeatedlyorcontinuouslydefectsregardlessoftotalpenaltypoints.,.,全幅宽度疵点Fullwidthdefect,每一100平方码内含有多于四处全宽疵点的卷，不得评为一等品。Anyrollcontainsmorethan4fullwidthdefectsbasedon100sqyardsshallnotbegradedasfirstquality.平均每10个直线码内含有一个以上重大疵点的卷将被定为不合格，无论100码内含有多少疵点。Anyrollhasaverage1ormoreserious(significant)defectonevery10linearyardsshallbegradedassecondqualityregardlessofthenumberofdefectson100sqyards.面料卷的头三码和末三码含有一个重大疵点的卷都应定为不合格。（三分或四分的疵点将视为重大疵点）Anyrollhasserious(significant)defectatthebeginningorend3yardsofarollshallbegradedassecondquality.(3or4pointsdefectisconsideredasserious/significantdefect)如果布匹在一个织边上出现明显的松线或紧线，或在布匹的主体上出现波纹、皱纹、折痕或折缝，这些情况导致按一般方式展开布匹时，布匹表面不平整，这样的卷都不能评为一等品。Anyrollhavingnoticeableslackortightselvage,orripples,orpuckering/creaseinthebodyoffabricandfabricisnotflatafternormalfabricspreadingcannotbegradedasfirstquality.,.,面料门幅,其他Others,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧Skewing/bowing,面料长度Fabriclength,颜色评定Color,面料门幅Fabricwidth,屡犯疵点Repeateddefects,抽样程序Samplingplan,评分规则Pointassignmentrule,.,面料门幅（有效）Fabricwidth(cuttable),根据公司规定，为了避免因为门幅的宽窄不一，导致技术部门的多套拍板，增加工作量，因此要求所有采购面料的有效门幅只接受合同门幅的上公差。Accordingtocompanyregulation,toavoidmakingseveraldifferentwidthmarkersandincreasingTechnicalDeptsworkloadcausedbyfabricwidthdifference,onlyfabriccuttablewidthwithinplustolerancecomparedwithcontractwidthisacceptable.在以上的前提下，如果梭织面料的有效幅宽超出要求门幅一英寸，弹力布超出二英寸时。在检验时就必须检查面料经纬向的规格。（注：分解拆纱法：剪一定的尺寸，一般为2.54CMX2.54CM的正方形样，从边缘逐根拆除，并计下数量，经纬方向的纱支数不超过正负百分之二）Basedonabovecondition,ifwovenfabriccuttablewidthis1”biggerthanrequiredwidth(stretchfabric2”),thenthefabricdensityneedstobecheckedduringinspection.(Remark:yarntakingoutmethod:cutacertainsizeoffabric,normally2.54cm*2.54cm,removeandcounttheyarnonebyone,warpandweftstitchdensityshouldnotexceedthetoleranceof+/-2%)对于针织布而言，如果宽度比规定的宽度超过二英寸。在检验时就必须检查面料的克重、面料风格。（注：圆盘取样器：在布幅中间取圆形织物，在天平上读出其重量，克重正负不超过百分之五。）Forknittingfabric,ifthewidthis2”biggerthenrequiredwidth,thenfabricweightandstyleshouldbechecked.(Remark:fabricpunch:punchroundshapefabricfromthemiddleoffabricandthenweighthefabricbythebalance,thefabricweightshouldnotexceedthetoleranceof+/-5%)面料的总体宽度是指一端外部织边倒另一端外部织边的距离。Fabrictotalwidth:fromtheoutsideofonefabricselvagetoanotheroutsideofselvage.可裁剪的（有效）面料宽度是指除去面料织边或定型机的针孔，面料的主体上未染印的、未上涂层的或未经过处理的表面部分而量出的宽度。Cuttablewidth:exclusiveoffabricselvagesor/andthefabricoutsideoftenteringmark,andundyed/notcoated/notfinishedareaonthefabricbody.,.,照布镜与圆盘取样器（克重）Fabricdensitymeasuringtoolandpunch(fabricweight),.,面料门幅,其他,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料门幅,其他Others,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧Skewing/bowing,面料长度Fabriclength,颜色评定Color,面料门幅Fabricwidth,屡犯疵点Repeateddefects,抽样程序Samplingplan,评分规则Pointassignmentrule,.,颜色评定Colorevaluation,卷与卷或批与批之间的色差不得低于AATCC灰度表中的四级。ColorshadingbetweendifferentrollsorlotsbelowsAATCCGreyScalegrade4isnotallowed.同卷面料内边对边、边至中的色差不得低于AATCC灰度表中的4.5级。SidetosideorsidetocentercolorshadingwithinsamerollbelowsAATCCGreyScalegade4.5isnotallowed.布头、布尾的色差不得低于AATCC灰度表中的四级。EndtoendcolorshadingbelowsAATCCGreyScalegrade4isnotallowed.工厂所分的缸差（LOT色）与头缸样（确认样）不得低于AATCC灰度表中的四级Thecolorshadingbetweenshadeband(shadelots)andapprovedfirstlotsamplebelowsAATCCGreyScalegrade4isnotallowed.,.,AATCC颜色测量灰度表AATCCcolorchagegreyscale,.,面料门幅,其他,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料门幅,其他Others,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧Skewing/bowing,面料长度Fabriclength,颜色评定Color,面料门幅Fabricwidth,屡犯疵点Repeateddefects,抽样程序Samplingplan,评分规则Pointassignmentrule,.,面料长度Fabriclength,如果单卷的实际长度与标签上注明的长度偏差2%，该卷将被定为不合格。对于出现卷长度偏差的面料卷号，将不再评定其疵点分数，但是需要在检验报告中注明。Iftheactualfabriclengthofasinglerollis2%differencewiththeticketedlength,thisrollwillbejudgedassecondquality.Fortherollshavesuchlengthdifference,thetotalpenaltypointswillnotbecaculatedbutremarkonthefabricinspectionreportisrequired.如果所有受检面料的长度总和与受检面料原标签上的长度偏差1%以上，整批货物将被定位不合格Iftotalactualfabriclength(allinspectedfabrics)is1%orabovedifferencewiththetotalticketedlength,theentiredeliveryshallbejudgedassecondquality.,.,面料接合部分Fabricjoint/splice,对于梭织不而言，整卷布匹可以由多个部分连接而成，除非购买合同中另有规定，如果某卷面料中含有长度低于40码的结合部分，该卷将被定为不合格。Forwovenfabric,fabricrollcanbejointedbyseveralsinglepiecesunlessotherwiseagreedonthecontract.Thefabricrollwillbejudgedassecondqualityifanypiecelengthfoundbelows40yardsinthisroll.单卷面料长度低于30码的将不能视为一等品。Iffabriclengthofarollbelows30yardsthenitcannotbejudgedasfirstquality.对于针织布而言，整卷布匹可以由多个部分连接而成，除非合同中另有规定，如果某卷中含有一个重量低于30磅（13.62KG)的结合部分，该卷将被定为不合格。(1磅=0.454KG)Forknittingfabric,fabricrollcanbejointedbyseveralsinglepiecesunlessotherwiseagreedonthecontract.Thefabricrollwillbejudgedassecondqualityifanypieceweightfoundbelows30pounds(13.62kg),.,面料门幅,其他,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料门幅,其他Others,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长度,评分规则,抽样程序,评分规则,屡犯疵点,抽样程序,评分规则,面料门幅,屡犯疵点,抽样程序,评分规则,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,面料长度,颜色评定,面料门幅,屡犯疵点,抽样程序,评分规则,纬斜、纬弧Skewing/bowing,面料长度Fabriclength,颜色评定Color,面料门幅Fabricwidth,屡犯疵点Repeateddefects,抽样程序Samplingplan,评分规则Pointassignmentrule,.,面料纬斜、纬弧Fabricskewing&bowing,对于梭织面料而言，出现大于3%纬斜、纬弧的所有印花布匹或条纹布匹，以及大于3%的灯芯绒面料都将不能定为合格面料。Forwovenfabric,anyfabricskewing/bowingonprintingfabricorstripefabricorcorduroyexceed3%shallnotbejudgedasacceptablefabric.对于特殊的斜纹面料，如：斜纹砂卡，其纬斜、纬弧状态，需要结合面料的扭度综合而定Forspecialtwillfabric,forexampletwill砂卡,itsskewingandbowingneedtobedecidedtogetherbyfabrictorque.对于针织布而言，出现大于5%纬斜、纬弧，都将不能定为合格产品。原则上针织面料的纬斜、纬弧状态，需要结合面料的扭度而定。Forknittingfabric,anyfabrictheskewing/bowingexceeds5%shallnotbejudgedasacceptablefabric.Inprinciple,knittingfabricskewingandbowingneedtobedecidedtogetherbyfabrictorque.,.,面料纬斜、纬弧计算方法：Calculationmethodofskewing/bowing,H纬向有效门幅h纬纱倾斜最大值,纬斜（纬弧）Skewing(bowing)=(hH）X100%,纬弧图示Bowing,纬斜图示Skewing,h(纬斜最大值）,H（有效门幅宽度Cuttablewidth）,H（有效门幅宽度Cuttablewidth）,h(纬弧最大值）,.,纬斜测量方法（纬向对折后差距除以面料的有效门幅）Measuringmethodofskewing(foldthefabricfromthemiddleoffillingdirectionoffabric,thendividethedifferencebycuttablewidth)如图：,经向Warpdirection,纬向对折,对折要求：经向齐平、对折后布面平整。Foldingrequirement:warpwisematch,andfabricflatafterfolding,纬向对折后的差距difference,.,面料门幅,其他,抽样程序,纬斜、纬弧,屡犯疵点,颜色评定,评分规则,面料长