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Lesson9OperationandmaintenanceofmainEngine,理解柴油机的备车、起动和换向了解柴油机的维护,Operatingprocedures,Medium-speedandslow-speeddieselengineswillfollowafairlysimilarprocedure(程序)forstartingandmaneuvering(操纵).,Wherereversinggearboxesorcontrollable-pitchpropellersareusedthenenginereversingisnotnecessary.,Ageneral(大体的)procedureisnowgivenforengineoperationwhichdetails(详述,详细)themainpointsintheircorrectsequence(序列,程序).,Whereamanufacturesinstructionbookavailablethisshouldbeconsulted(参考)andused.Consultant顾问,Preparationsforstandby,1.Beforealargedieselisstarteditmustbewarmedthrough(暖机)bycirculatinghotwaterthroughthejackets,etc.etc.etcetra(=andsoon)等等,及其他,Thiswillenablethevariousenginepartstoexpandinrelationtooneanother.Expansiontank,2.Thevarioussupplytanks,filters,valvesanddrainsarealltobechecked.,3.Thelubricatingoilpumpsandcirculatingwaterpumpsarestartedandallthevisiblereturnsshouldbeobserved.,4.Allcontrolequipmentandalarmsshouldbeexaminedforcorrectoperation.,5.Theindicatorcocks(示功考克)areopened,theturninggearengagedandtheengineturnedthroughseveralcompleterevolutions.,Inthiswayanywaterwhichmayhavecollectedinthecylinderswillbeforcedout.,6.Thefueloilsystemischeckedandcirculatedwithhotoil.7.Auxiliaryscavengeblowers,ifmanuallyoperated,shouldbestarted.,8.Theturninggearisremovedandifpossibletheengineshouldbeturnedoveronairbeforeclosingtheindicatorcocks.,9.Theengineisnowavailableforstandby.Thelengthoftimeinvolvedinthesepreparationswilldependupon(由决定)thesizeoftheengine.,Enginestarting,1.Thedirectionhandleispositionedaheadorastern.Thishandlemaybebuiltintothetelegraph(车钟)replylever.,Thecamshaftisthuspositionedrelativetothecrankshafttooperatethevariouscamsforfuelinjection,valveoperation,etc.,2.Themaneuveringhandleismovedto“start”.Thiswilladmitcompressedairintothecylindersinthecorrectsequencetoturntheengineinthedesireddirection.,Aseparateairstartbuttonmaybeused.,3,Whentheenginereachesitsfiringspeedthemaneuveringhandleismovedtotherunningposition.,Fuelisadmittedandthecombustionprocesswillaccelerate(加速)theengineandstartingairadmission(允许进入)willcease.,Enginereversing,Whenrunningatmaneuveringspeeds:1.Wheremanually(手动的)operatedauxiliaryblowersarefittedtheyshouldbestarted.,2,Thefuelsupplyisshutoff(切断)andenginewillquicklyslowdown3.Thedirectionhandleispositionedastern(倒车).,4.Compressedairisadmittedtotheenginetoturnitintheasterndirection.,5.Whenturningasternundertheactionofcompressedair,fuelwillbeadmitted.,Thecombustionprocesswilltakeoverandairadmissioncease.,Whenrunningatfullspeed:,1,Theauxiliaryblowers,wheremanuallyoperated,shouldbestarted.2,Fuelisshutofffromtheengine.,3,Blasts(一阵,一股)ofcompressedairmaybeusedtoslowtheenginedown.4,Whentheengineisstoppedthedirectionhandleispositionedastern,5,Compressedairisadmittedtoturntheengineasternandfuelisadmittedtoacceleratetheengine.Thecompressedairsupplywillthencease.,Maintenance,Dieselengineareremarkable(非常的)simpleinprinciple(原理,原则)andrequirelittleinthewayofroutine(常规,日常的)maintenance,althoughwhatlittleisrequiredisessentialtoalonglife.,Thenozzles(喷油嘴)oftheengineshouldwhennecessarybefreedfromcoke(积碳),which,especiallywhenheavyfueloilscontainingasphalt(沥青)areused,maydepositaroundandinthenozzleholes.,Ifthesedepositsbecomesolargethatthesprayingofthefueloilisimpaired(削弱),thecombustionwillbepoorandtheexhaustsmoky.,Theengineshouldberegularly(有规律的,定期的)cleanedandinspected.Howoftenthisshouldbedone,depends,ofcourse,principally(主要的)ontheworkingconditions,andtheengineerinchargeoftheengineshouldthereforeformanideahimselfofthisguidedbyexperience(经验)andmakeoutaschedule(时间表)ofnecessaryoperations(维修计划),Thefollowingschedulemaybeusefulasaguide.,Itassumesordinaryrunningconditions,carefulattendanceandtheuseofsuitablelubricatingandfueloils.Afurtherconditionisthattheengineiswellrunin.,Whennecessary:,1.Cleanthenozzles.2.Cleanthelubricatingoilfiltersandseethattheirstrainerinsertsarefreefromdefects(缺损).,3.Thelubricantnipples(滑油嘴)ofthescavengingpump-fittedateachvalveshaftbearingandatthebearingandcatchdeviceofthemaneuveringsegmentarelubricatedwithgrease(润滑脂)fromtimetotime.,Someofthelubricantnipplesarelocatedundertheprotectingcap.(Doesnotconcern(涉及,关系到)turbochargedengines),Afterabout300hoursrunning:1.Cleanthefueloilfiltersandseethattheirstrainerinsertsarefreefromdefects2.Cleantheairintake(入口)strainer.,3,Checkthetightening(紧固,上紧)ofthestaybolt(撑杆螺栓)nutsfirsttime(首先)andafterwards(然后)onceyearly.,4.Lubricantionofthelubricatingnipplesonthecontrolboard(whensuchoccur).,Afterabout2000hoursrunning:1.Inspectthestartingandsafetyvalves,2.Removeandcleantheworkingpistons.Checkthecompressionchamberandmeasurethecylinderliners.,Replacewornpistonandscraperrings(刮油环).Whenrenewingpistonrings,placetheminthelowergrooves.,3.Cleanthescavengingandexhaustports.(Note:Underunfavorable不利的workingconditionsifthefueloilused,isofapoorerquality,amoreregularcleaningofpistons,scavengingandexhaustportsmaybenecessary.),4.Inspecttheringpistonblower.Dismountthechargevalvesorvalvecoversandinspectingcovers.,Checkthepiston“slackness”(松紧度)andtheminimumdistancebetweenpistonwings(活塞边缘)andthepartitionwalls(隔板).,Checktheouterradialclearance(外径向间隙)betweenpistonandhousing.(Doesnotconcernturbochargedengines).,5,Inspecttheelastic(弹性的)coupling(连接器)rubberbushes(Doesnotconcernturbochargedengines).,Afterabout4000hoursrunning:1.Atplants(动力装置)havinglubricatingoiltanks,drainandcleanthetanksthusfullwithfreshorproperly(适当的,完全的)cleanedoil.,Engineswith“wetsump”mustbesubjectedto(使遭受)cleaningandreplacementofoilwhennecessary.,Forallplants,morefrequentcleaningandreplacementofoilisnecessarywhentheengineisnew.,2,Checkthecrankshaftanditsalignment(对中性,同轴性)inthebearings.,3,Inspecttheringspistonblower.Dismountthepiston.Checktheradialandaxialclearancesandthe“slackness”ofthepiston.Dismount拆卸,mount安装,Checkthemin,distancebetweenthewingsandthepartitionwalls.Checkthegearwheels(齿轮),thebearingsandthebearingsclearances.(Doesnotconcernturbochargedengines).,4,Dismountandinspecttheelasticcou
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