GMAPQPProgram.ppt

,SupplierProgramReviewMeeting#1,GM1927-15,APQPKick-offMeeting,AdvancedProductQualityPlanning,SupplierProgramReviewMeeting#1,Purpose:CommunicatetheprocessthatwillbeusedtoprovideprogramupdatesforAPQPDeliverables.ConfirmAPQPcommunicationChannelsbetweenSupplierandGM.EnsurethatGMrequirementsareunderstood.UnderstandcurrentprogramstatustoensureconformancetoGMTiming.Provideaformalprocesstoraiseopenissuesforresolution.Formjointfocusonfuturesteps.,Background-APQP-GlobalAPQPDevelopmentAPQPProjectPlanOverviewAPQPKick-offMeeting-SQRequirements-ProgramTiming-ReviewChecklists-IdentifyOpenIssuesSummary,Agenda,Background,Definition:AdvancedProductQualityPlanning-APQPStructuredmethoddefinesandestablishesstepsnecessarytoensureproductmeetscustomerrequirementsRequiredforallnewpartsResponsibilityofthesupplierPurpose&Structure:CommunicatestherequirementsnecessarytodevelopaproductqualityplanTopManagementsupportbythesupplieriskeytothesuccessoftheanyAPQPprocessRequiresanenvironmentoftrustandcooperationbetweenallparties,APQP,QS-9000APQPDirectionEstablishmentofanAdvancedProductQualityPlanQS-9000sectionrequirestheestablishmentofanadvancedproductqualityplanAIAGAPQPManualisreferencedasthedocumentthatshouldbeusedDetailofspecificdeliverableswasnotclearlydefinedSeparate“unique”Regional&Divisionalrequirementsdeveloped,Background,GMGlobalAPQPGM-1927istheGeneralMotorsCommonGlobalAPQPManualGMscommondirectionforthedevelopmentandimplementationofanAPQPplan,GlobalAPQPDevelopment,CommonGlobalAPQPProcessforGMWorldwideGM-1927replacesallregionalanddivisionalAPQPreferencemanualsGM-1927harmonizedandstandardizedthemultipleregionalanddivisionalAPQPmanualsAlignswiththe5phaseswithintheAIAGAPQPmanualandprovidesthedetailrequiredtoimplementanAPQPplanAlignswithGMs4PhaseProgramTimingandDeliverables,GlobalAPQPDevelopment,GM1927DocumentsandFormsOrdering:Orderinginformationforalldocumentsandmanualslistedorreferencedthroughoutthismanual(GM1927)iscontainedonpageIIElectronicCopies:Thismanualandalldocumentsthatarepartofthismanual(thisincludesanydocumentwithaGM1927number)canbefoundthroughtheinternetattheGMSupplyPowerwebsiteT,thenfollowthesesteps:LoginSelectQualityPowerSelectLibrarySelectSupplierQualitySelectAPQPManual&Documents,GlobalAPQPDevelopment,CombinationoftheBestProcesses,ManualContentsPrefaceTableofContentsRASICExplanationofPMIs(ProcessModelIntegration)PMIsfor17Tasks/DeliverablesAppendicesGlossary,GlobalAPQP,The17TasksaretheKeyforSuccess!,APQP“AtaGlance”Showsthelinkageofthe17deliverablesto:GMs4phasetimingGMsSourcingProcessAIAGAPQP5phaseswithintheAPQPplanningprocessThefocusoftheAPQPProjectPlanisontimingofeachdeliverableLevelsofcompletenessforspecificdeliverablesisclearlyidentifiedTherequiredcompletionofitemsistiedtothespecificGMbuildevent,APQPProjectPlan,APQPProjectPlan,StartHereTask4,APQPProjectPlan,SupplierActivities,Task4)SupplierProgramReviews,Overview,4)SupplierProgramReviews,APQPMajor/OpenIssuesListAPQPTimingChartUpdatesProgressofTooling/Fixtures/GagesSupplierManufacturingAssessmentLetters(3letters)LessonsLearnedDesignIssuesRPNReductionPlansAIAGNewEquipmentChecklist(A-3)AIAGProcessFlowChecklist(A-6)AIAGPFMEAChecklist(A-7)AIAGControlPlanChecklist(A-8)GP-12Plan,SQEswillReviewDocumentsatMeetings,Suppliersneedtobepreparedforeachmeetingwithsupportingdocuments,SupplierProgramReviews2,3,4,Task6,5)TimingCharts/OpenIssues,6)ManufacturingAssessmentLetters,ManufacturingAssessments:Design-cantheDesignbeManufacturedtoConformtoallGMPerformanceRequirements?Prototype-usingtheIntendedProductionProcess,willallPartsConformtoGMRequirements?ProcessCapability-willtheProductionProcessProvidePartsthatConformtoGMRequirements?SupplierResponsibility:EvaluateFeasibilityduring3stagesofprogramdevelopmentSubmitLettersSignedbytheManufacturingPlantManager,Purpose:SupplierEvaluatesManufacturabilityofthePart,6)ManufacturingAssessmentLetters,7)FlowChart,8)DesignFailureModeandEffectsAnalysis,9)DesignReviews,10)Gage,Tooling&EquipmentReviews,11)GP11Prototype,12)PFMEAStrategy,13)ControlPlans,SQRequirementsProgramTimingReview1927-14ChecklistOpenIssuesSummary,APQPKick-offMeeting,Agenda,SupplierQualitySOR,SupplierQualityhasaGlobalStatementofRequirementsthatappliestoallsuppliers.SORIncludedintheGMRFQ.SupplierQuotationstoGMmustincludeasignedcopyoftheSOR,indicatingcompliancetotheserequirements.,(GM1927-4isIncludedinallGMRFQs.SuppliersubmitsaspartofQuotetoGM,includesrequesteddocuments.ReviewSupplierQualityInformationprovidedanddiscussexceptions.UpdateAPQPOpenIssuesListforexceptions.,RequiredQualityInformationLetter,LessonsLearned,ReviewLessonsLearnedinGMSupplyPowerwebsite-Obtainworksheetonmajorcomponents-EvaluateLessonsforapplicationtonewpartDiscussotherLessonsLearnedfromsimilarpartsObjectiveofthisactivityis-AvoidRepeatIssues,ProgramTimingInformation,DefineProgramTimingElements-MajorProgramBenchmarkDatesareprovidedbytheSQE-GM1927-2providestheMinimumlistofactivitiesthatmustbetrackedbythesupplierSupplierscompletetheformandreturnittotheSQE-UpdatesshowingprogressareforwardedtotheSQE-DetailedevaluationsareconductedaspartoffutureProgramReviews.,ProgramContacts,WhotoContact?GM1927-17ListtheKeyPositionsneededtoManageNewPrograms,APQPKick-OffMeetingChecklist,Review1927-14ChecklistIdentifyOpenIssues-GMresponsibility-SupplierResponsibilityAddItemstoAPQPOpenIssueList(GM1927-5)DriveallIssuestoClosure!,RequirementsfromSuppliers,ProactiveConformancetoAIAGAPQPRequirementsandGMGlobalAPQPTasksDevelopDetailPlansforEachPart/System-RobustPartDesigns-RobustProcesseswithError-proofingZERODEFECTSMaintainProgramTimin