复合板压力容器制造工艺规程(修改)

SMS3128-2011版本1 0复合板压力容器制造工艺规程the fabrication procedure specification of clad plate普雷斯比塞上海森松压力容器有限公司地址：中国上海浦东新区金文路29号邮政编码：201323传真：0086-21-3376881电话：0086-21-3812058E-mail: mori mori 2011年03月20日发布2011年03月20日进行1.目的Purpose为了保证复合板材压力容器的制造质量，准确引导工程、检验等，特别制定本规定。this procedure is prepared for ensuring the fabrication quality of clad plate pressure vessel and guiding the construction，inspection and so on2.服务范围Scope of application2.1此程序适用于制造不锈钢、镍和镍基合金和碳钢、低合金钢、镍和镍基合金，以及与不锈钢具有良好焊接性的复合板设备。this procedure is applied to the equipment that fabrication with clad plates which have good weld ability and are composed of stainless steel，碳丝2.2 .本程序不适用于钛、锆及其合金和钢或不锈钢复合板设备的制造。this procedure is not applied to the equipment that fabrication with clad plates which are composed of titanium，zirconium or their alloy with steel2.3此过程是制造过程中必须遵循的过程原则。必须遵守工艺准备、建筑生产、工程检查等各项工序。this procedure shall be complied as process principle during fabrication . process compiled，construction，inspection and other processes3.原料管理The administration of material原材料管理除了公司压力容器采购与材料管理规程外，还必须遵守以下规定：the administration of material shall comply with and conform to the following regulations :3.1购买原材料除用户技术文档外，还必须遵循NBT47002.1-2009 压力容器爆炸复合板（不锈钢-钢复合板）、NBT47002.2-2009 压力容器爆炸复合板（镍-钢复合板）the purchase of material shall comply with the documents submitted by buyer and conform to NBT 47002.1-2009 and NBT 47002.2-2009。3.2材料验收合格后，应做好标记，标记用无氯无硫标记书写，不得在复板上蘸钢。并且特殊(一般不锈钢除外)涂层薄膜保护，特殊材料，按特材设备材料保护及加工的重要注意事项要求保护。the materials shall be marked with ink that doesn t contain chlorine And sulfur after they have been checked And accepted，And the steel markingsthe special materials(not including normal stainless steel)Shall be protected with film . if the cladding is special materials，it shall be3.3材料堆积时，叠加朝上，每层要铺木板或橡胶板。the cladding shall be up when the plates are stacked，wood plate or rubber plate shall be put on between them .3.4在运输喷雾和摆锤时，应避免表面划痕，不直接接触钢丝绳和其他碳钢固定装置，不要走层层路，不要被石油污染、铁离子或其他污物污染。按运行顺序设备内件零部件储存运输管理规程。During swing and putting，the scratch of the cladding surface shall be avoided，Steelrop And other carbon steel clamp shall not be directly clamp4.切割空白Cutting4.1冲裁前检查部分凹陷和划痕等材料表面质量，只有表面质量合适，才能切割。例如，复杂表面上有局部伤疤，或者刻有凹槽，需要打磨，维修深度不大于1毫米，维修有1: 3以上的倾斜，有不光滑的转换。Before cutting，The surface quality of materials shall be checked，including portion sag and scratch conditions，Cutting should be done如果4.2空白面板的总厚度小于60mm，则复合面必须朝上，使用等离子体直接切割。在复合板总厚度超过60mm的情况下，需要在切割处剥下复合层，然后用氧-乙炔切割，在喷口两侧涂上粉笔等保护涂层，以免影响复合层的表面质量。切割前，必须进行标记移植(首先将标记移植到复板上，然后移植到碳钢底座上，直到工件翻转，然后加盖印章)。During cutting，the cladding surface shall be putup。for the total thickness of the clad plates not more than 60mm，the plasma cutting shall be usedfor The total thickness of The clad plates more than 60mm，The cladding that on The cutting seams shall be peeled off firstly and then use The oxy4.3刨床边缘加工斜面，刨床油污染复合表面，刨床固定装置不锈钢垫板分离。when use planer machine to process The groove，The oil from The machine shall be strictly controlled to avoid it to drop on The cladding surface用4.4等离子体或氧-乙炔切割的斜坡必须用砂轮或铲子去除渣，去除1-1.5mm的切割影响区域，打磨碳钢的砂轮不能用于抛光涂层(打磨碳钢的砂轮必须用油漆标记，如红色油漆)。the grooves which are cut by plasma or oxy-ace tylerne shall be ground with grinding wheel or wind shovel to remove the slag .and the 1-1.5mm of cutting Haz shall be removed。the piece of the grinding wheel which grinds the carbon steel shall not be used for grinding the cladding Ing wheel which grinds the carbon steel shall ball4.5筒体毛坯尺寸要求：为了保证环形接缝组的边数不正确，必须严格控制气缸展开长度，两个相邻筒体长度偏差为5mm不能超过。筒管展开长度必须将头测量的外部周长转换为内径，并根据内部计算展开长度。对于厚壁容器，考虑卷筒伸长，确定为厚壁容器制造工艺规程。The requirements for The cutting dimension of The shell 3360 in order to ensure The misalignment of The circumferential welds during assemblythe length of the open up shell shall be converted to inner diameter according