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F3394 东元TECOF33 东元 TECOF33

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TECO F33 Variable Speed Drive Instruction manual English Software version 4.2X TECO F33TECO F33 INSTRUCTION MANUAL - ENGLISHINSTRUCTION MANUAL - ENGLISH Software version 4.2x Document number: 01-4428-01 Edition: r2 Date of release: 10-06-2009 Copyright TECO 2005 - 2009 TECO retains the right to change specifications and illustrations in the text, without prior notification. The contents of this document may not be copied without the explicit permission of TECO. 1 1 Safety Instructions Instruction manualInstruction manual Read this instruction manual before using the Variable Speed Drive, VSD. Handling the variable speed driveHandling the variable speed drive Installation, commissioning, demounting, taking meas- urements, etc, of or on the variable speed drive may only be carried out by personnel technically qualified for the task. The installation must be carried out in accordance with local standards. Opening the variable speed driveOpening the variable speed drive Always take adequate precautions before opening the variable speed drive. Although the connections for the control signals and the switches are isolated from the main voltage, do not touch the control board when the variable speed drive is switched on. Precautions to be taken with a connected motor Precautions to be taken with a connected motor If work must be carried out on a connected motor or on the driven machine, the mains voltage must always be disconnected from the variable speed drive first. Wait at least 5 minutes before starting work. EarthingEarthing The variable speed drive must always be earthed via the mains safety earth connection. Earth leakage currentEarth leakage current This variable speed drive has an earth leakage current which does exceed 3.5 mA AC. Therefore the minimum size of the protective earth conductor must comply with the local safety regulations for high leakage current equipment which means that according the standard IEC61800-5-1 the protective earth connection must be assured by one of following conditions: 1. Use a protective conductor with a cable cross-sec- tion of at least 10 mm2 for copper (Cu) or 16 mm2 for aluminium (Al). 2. Use an additional PE wire, with the same cable cross-section as the used original PE and mains supply wiring. Residual current device (RCD) compatibility Residual current device (RCD) compatibility This product cause a DC current in the protective con- ductor. Where a residual current device (RCD) is used for protection in case of direct or indirect contact, only a Type B RCD is allowed on the supply side of this prod- uct. Use RCD of 300 mA minimum. EMC RegulationsEMC Regulations In order to comply with the EMC Directive, it is abso- lutely necessary to follow the installation instructions. All installation descriptions in this manual follow the EMC Directive. Mains voltage selectionMains voltage selection The variable speed drive may be ordered for use with the mains voltage range listed below. JNFX40/48: 230-480 V JNFX50/52: 440-525 V JNFX69: 500-690 V Voltage tests (Megger)Voltage tests (Megger) Do not carry out voltage tests (Megger) on the motor, before all the motor cables have been disconnected from the variable speed drive. CondensationCondensation If the variable speed drive is moved from a cold (stor- age) room to a room where it will be installed, conden- sation can occur. This can result in sensitive components becoming damp. Do not connect the mains voltage until all visible dampness has evapo- rated. Incorrect connectionIncorrect connection The variable speed drive is not protected against incor- rect connection of the mains voltage, and in particular against connection of the mains voltage to the motor outlets U, V and W. The variable speed drive can be damaged in this way. Power factor capacitors for improving cos Power factor capacitors for improving cosϕ Remove all capacitors from the motor and the motor outlet. Precautions during AutoresetPrecautions during Autoreset When the automatic reset is active, the motor will restart automatically provided that the cause of the trip WARNING: Always switch off the mains voltage before opening the variable speed drive and wait at least 5 minutes to allow the buffer capacitors to discharge. WARNING: Always switch off the mains voltage before opening the variable speed drive and wait at least 5 minutes to allow the buffer capacitors to discharge. 2 2 has been removed. If necessary take the appropriate precautions. TransportTransport To avoid damage, keep the variable speed drive in its original packaging during transport. This packaging is specially designed to absorb shocks during transport. IT Mains supplyIT Mains supply The variable speed drives can be modified for an IT mains supply, (non-earthed neutral), please contact your supplier for details. Heat warning DC-link residual voltage Heat warning DC-link residual voltage Be aware of specific parts on the VSD having high temperature. WARNING: After switching off the mains supply, dangerous voltage can still be present in the VSD. When opening the VSD for installing and/or commissioning activities wait at least 5 minutes. In case of malfunction a qualified technician should check the DC-link or wait for one hour before dismantling the VSD for repair. 3 3 Contents Safety Instructions......................................... 1 Contents.......................................................... 3 1.Introduction..................................................... 5 1.1Delivery and unpacking ............................................ 5 1.2Using of the instruction manual............................... 5 1.3Type code number..................................................... 5 1.4Standards.................................................................. 6 1.4.1Product standard for EMC........................................ 6 1.5Dismantling and scrapping....................................... 7 1.5.1Disposal of old electrical and electronic equipment.. 7 1.6Glossary..................................................................... 8 1.6.1Abbreviations and symbols....................................... 8 1.6.2Definitions.................................................................. 8 2.Mounting......................................................... 9 2.1Lifting instructions..................................................... 9 2.2Stand-alone units.................................................... 10 2.2.1Cooling..................................................................... 10 2.2.2Mounting schemes.................................................. 11 2.3Cabinet mounting.................................................... 13 2.3.1Cooling..................................................................... 13 2.3.2Mounting schemes.................................................. 13 3.Installation................................................... 15 3.1Before installation................................................... 15 3.2Cable connections for 0003 to 0073.................... 15 3.2.1Mains cables ........................................................... 15 3.2.2Motor cables............................................................ 16 3.3Connect motor and mains cables for 0090 to 1500 . 18 3.4Cable specifications................................................ 19 3.5Stripping lengths..................................................... 19 3.5.1Dimension of cables and fuses.............................. 19 3.5.2Tightening torque for mains and motor cables..... 19 3.6Thermal protection on the motor........................... 20 3.7Motors in parallel.................................................... 20 4.Control Connections.................................... 21 4.1Control board........................................................... 21 4.2Terminal connections ............................................. 22 4.3Inputs configuration with the switches..................................................... 22 4.4Connection example............................................... 23 4.5Connecting the Control Signals.............................. 24 4.5.1Cables...................................................................... 24 4.5.2Types of control signals.......................................... 25 4.5.3Screening................................................................. 25 4.5.4Single-ended or double-ended connection? ......... 25 4.5.5Current signals ((0)4-20 mA).................................. 26 4.5.6Twisted cables......................................................... 26 4.6Connecting options................................................. 26 5.Getting Started............................................. 27 5.1Connect the mains and motor cables ................... 27 5.1.1Mains cables ........................................................... 27 5.1.2Motor cables............................................................ 27 5.2Using the function keys .......................................... 27 5.3Remote control........................................................ 28 5.3.1Connect control cables........................................... 28 5.3.2Switch on the mains ............................................... 28 5.3.3Set the Motor Data.................................................. 28 5.3.4Run the VSD............................................................ 28 5.4Local control............................................................ 29 5.4.1Switch on the mains ............................................... 29 5.4.2Select manual control............................................. 29 5.4.3Set the Motor Data.................................................. 29 5.4.4Enter a Reference Value......................................... 29 5.4.5Run the VSD............................................................ 29 6.Applications.................................................. 31 6.1Application overview............................................... 31 6.1.1Pumps...................................................................... 31 6.1.2Fans ......................................................................... 31 6.1.3Compressors ........................................................... 32 6.1.4Blowers.................................................................... 32 7.Main Features.............................................. 33 7.1Parameter sets........................................................ 33 7.1.1One motor and one parameter set........................ 34 7.1.2One motor and two parameter sets....................... 34 7.1.3Two motors and two parameter sets..................... 34 7.1.4Autoreset at trip ...................................................... 34 7.1.5Reference priority.................................................... 34 7.1.6Preset references.................................................... 35 7.2Remote control functions....................................... 35 7.3Performing an Identification Run........................... 37 7.4Using the Control Panel Memory............................ 37 7.5Load Monitor and Process Protection [400]......... 38 7.5.1Load Monitor [410]................................................. 38 7.6Pump function......................................................... 40 7.6.1Introduction............................................................. 40 7.6.2Fixed MASTER ......................................................... 41 7.6.3Alternating MASTER................................................ 41 7.6.4Feedback ‘Status’ input.......................................... 41 7.6.5Fail safe operation.................................................. 42 7.6.6PID control............................................................... 43 7.6.7Wiring Alternating Master....................................... 44 7.6.8Checklist And Tips................................................... 45 7.6.9Functional Examples of Start/ Stop Transitions... 46 8.EMC and Machine Directive........................ 49 8.1EMC standards........................................................ 49 8.2Stop categories and emergency stop.................... 49 9.Operation via the Control Panel.................. 51 4 4 9.1General .................................................................... 51 9.2The control panel .................................................... 51 9.2.1The display............................................................... 51 9.2.2Indications on the display....................................... 52 9.2.3LED indicators......................................................... 52 9.2.4Control keys............................................................. 52 9.2.5The Toggle and Loc/Rem Key................................ 52 9.2.6Function keys .......................................................... 53 9.3The menu structure................................................. 54 9.3.1The main menu ....................................................... 54 9.4Programming during operation.............................. 54 9.5Editing values in a menu........................................ 54 9.6Copy current parameter to all sets ........................ 55 9.7Programming example............................................ 55 10.Serial communication................................. 57 10.1Modbus RTU............................................................ 57 10.2Parameter sets........................................................ 57 10.3Motor data............................................................... 58 10.4Start and stop commands...................................... 58 10.5Reference signal ..................................................... 58 10.6Description of the EInt formats.............................. 58 11.Functional Description................................ 63 11.1Preferred View [100]............................................... 63 11.1.11st Line [110].......................................................... 63 11.1.22nd Line [120] ........................................................ 64 11.2Main Setup [200].................................................... 64 11.2.1Operation [210]....................................................... 64 11.2.2Remote Signal Level/Edge [21A]........................... 67 11.2.3Mains supply voltage [21B].................................... 67 11.2.4Motor Data [220].................................................... 67 11.2.5Motor Protection [230]........................................... 71 11.2.6Parameter Set Handling [240]............................... 74 11.2.7Trip Autoreset/Trip Conditions [250]..................... 77 11.2.8Serial Communication [260].................................. 83 11.3Process and Application Parameters [300].......... 86 11.3.1Set/View Reference Value [310]........................... 86 11.3.2Process Settings [320]........................................... 86 11.3.3Start/Stop settings [330]....................................... 90 11.3.4Mechanical brake control....................................... 94 11.3.5Speed [340]............................................................. 95 11.3.6Torques [350].......................................................... 98 11.3.7Preset References [360]........................................ 99 11.3.8PID Process Control [380].................................... 101 11.3.9Pump/Fan Control [390]...................................... 103 11.4Load Monitor and Process Protection [400]....... 110 11.4.1Load Monitor [410]............................................... 110 11.4.2Process Protection [420]...................................... 115 11.5I/Os and Virtual Connections [500]..................... 116 11.5.1Analogue Inputs [510].......................................... 116 11.5.2Digital Inputs [520]............................................... 123 11.5.3Analogue Outputs [530]....................................... 124 11.5.4Digital Outputs [540]............................................ 128 11.5.5Relays [550].......................................................... 129 11.5.6Virtual Connections [560]..................................... 131 11.6Logical Functions and Timers [600].................... 132 11.6.1Comparators [610] ............................................... 132 11.6.2Logic Output Y [620]............................................. 136 11.6.3Logic Output Z [630]............................................. 138 11.6.4Timer1 [640] ......................................................... 139 11.6.5Timer2 [650] ......................................................... 140 11.7View Operation/Status [700]............................... 142 11.7.1Operation [710]..................................................... 142 11.7.2Status [720] .......................................................... 144 11.7.3Stored values [730].............................................. 146 11.8View Trip Log [800]............................................... 148 11.8.1Trip Message log [810]......................................... 148 11.8.2Trip Messages [820] - [890] ................................ 149 11.8.3Reset Trip Log [8A0] ............................................. 149 11.9System Data [900]................................................ 149 11.9.1VSD Data [920]..................................................... 149 12.Troubleshooting, Diagnoses and Mainte- nance 151 12.1Trips, warnings and limits..................................... 151 12.2Trip conditions, causes and remedial action...... 152 12.2.1Technically qualified personnel............................ 152 12.2.2Opening the variable speed drive........................ 152 12.2.3Precautions to take with a connected motor...... 152 12.2.4Autoreset Trip........................................................ 152 12.3Maintenance ......................................................... 155 13.Options........................................................ 157 13.1Options for the control panel................................ 157 13.2EmoSoftCom.......................................................... 157 13.3Brake chopper....................................................... 157 13.4I/O Board............................................................... 159 13.5Output coils ........................................................... 159 13.6Serial communication and fieldbus..................... 159 13.7Standby supply board option................................ 159 13.8Safe Stop option.................................................... 159 13.9Encoder.................................................................. 161 13.10PTC/PT100............................................................ 161 14.Technical Data ........................................... 163 14.1Electrical specifications related to model........... 163 14.2General electrical specifications.......................... 167 14.3Operation at higher temperatures....................... 168 14.4Operation at higher switching frequency............. 168 14.5Dimensions and Weights...................................... 169 14.6Environmental conditions..................................... 170 14.7Fuses, cable cross-sections and glands.............. 171 14.7.1According IEC ratings............................................ 171 14.7.2Fuses and cable dimensions according NEMA ratings 173 14.8Control signals....................................................... 175 15.Menu List.................................................... 177 Index ........................................................... 185 Introduction5Introduction5 1.Introduction F33 is used most commonly to control and protect pump and fan applications that put high demands on flow control, process uptime and low maintenance costs. It can also be used for e.g. compressors and blowers. The used motor control method is V/Hz-

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