11-设备选型一览表

2018年“东华科技-陕鼓杯”第十二届全国大学生化工设计大赛广州石化黄埔分厂年产8万吨MMA项目设备选型一览表江南大学H I Ge 团队成员：赵克凡、章正强、熊贤娟、刘芷汀、徐丽丽指导老师：倪邦庆、钮腾飞、葛新、刘冰、杜立永广州石化黄埔分厂年产8万吨MMA项目设备选型一览表目录非标设备设计一览表3第一章 塔设备设计一览表3第二章 反应器设计一览表4第三章 气液分离设备选型一览表4第四章 液液分离器选型一览表5标准设备选型一览表5第五章 换热器选型一览表5第六章 泵选型一览表7第七章 压缩机选型一览表8第八章 鼓风机选型一览表9第九章 储罐选型一览表9第十章 管道选型一览表10广州石化黄埔分厂年产8万吨MMA项目 设备选型一览表非标设备设计一览表第一章 塔设备设计一览表设备位号设备名称图号类型塔板数塔体内径/mm塔器高度/mm设计压力/MPa设计温度/材料保温层保护层空塔质量/kg个数/台T0101反应精馏塔-浮阀塔834000600000.6680Q345R酚醛玻璃棉铝板3700521T0102脱异丁烷塔-浮阀塔521400313800.77100Q345R酚醛玻璃棉铝板49662.41T0103萃取剂回收塔-浮阀塔101200120000.77238Q345R酚醛玻璃棉铝板13356.21T0201水洗塔-填料塔鲍尔环5m2400136500.1163Q345R酚醛玻璃棉铝板251161T0202脱水塔-填料塔M250Y5.8m3600/3000163200.1177Q345R酚醛玻璃棉铝板52358.51T0301MAL回收塔JN-QDZ-0303浮阀塔602800431500.77188Q345R酚醛玻璃棉铝板1595411T0302水/正己烷双溶剂萃取塔-填料塔鲍尔环10m2000292000.22110Q345R酚醛玻璃棉铝板35868.61T0303MMA提纯塔-浮阀塔283600249600.83120Q345R酚醛玻璃棉铝板1187861T0304双效精馏塔A-浮阀塔281000227800.33130Q345R酚醛玻璃棉铝板16958.61T0305双效精馏塔B-浮阀塔271400173800.12130Q345R酚醛玻璃棉铝板21312.41T0306甲醇精制塔-浮阀塔10800113400.07782Q345R酚醛玻璃棉铝板5937.11第二章 反应器设计一览表设备位号设备名称图号型式类型尺寸/mm封头形式设计压力/MPa设计温度/材料保温防腐个数/台R0201MAL合成反应器JN-QDZ-0301列管式固定床立式DN=2100LN=3100标准椭圆封头0.275400Q345R需要保温外层涂防腐层1R0301MMA合成釜-釜式反应器立式DN=1600LN=2400标准椭圆封头0.33100Q345R需要保温外层涂防腐层3第三章 气液分离设备选型一览表设备位号名称内径/mm高度/mm设计温度/设计压力/MPa厚度/mm材质安装方式个数/台V0101V0101气液分离器3506000350.666Q345R立式1V0102V0102气液分离器40003200600.669Q345R立式1V0301V0301气液分离器10502700800.36Q345R立式1V0302V0302气液分离器10503200800.36Q345R立式1V0303V0303气液分离器25003500-650.066304不锈钢立式1第四章 液液分离器选型一览表设备位号设备名称类型尺寸/mm公称容积/m3介质设计温度/设计压力/MPa材料防腐数量V0309甲醇/正己烷分相器立式标准椭圆形封头5005000.1甲醇、正己烷450.22Q345R外涂防腐层1标准设备选型一览表第五章 换热器选型一览表序号设备位号图号型号材料管程数质量/kg个数/台1E0101JN-QDZ-0302BEM1000-1-402-9/19-1-I06Cr19Ni10110146.612E0102-BEM400-1-47-4.5/19-1-I06Cr19Ni1011605.513E0103-BEM900-1-301-9/19-1-I06Cr19Ni1017215.114E0104-BEM500-1-74-4.5/19-1-I06Cr19Ni1012680.215E0105-BEM258-1-8-1.2/19-1-I06Cr19Ni101315.616E0106-BEM273-1-8-2/19-1-I06Cr19Ni101476.617E0107-BEM450-1-47-4.5/19-1-I06Cr19Ni1012122.418E0108-BEM700-1-214.9-4.5/19-1-I06Cr19Ni10116814.619E0201-BEM-940-1-141-1.8/19-1-I06Cr19Ni1015918.9110E0202-BEM-1200-1-453-4/19-1-I06Cr19Ni1019570.2111E0203-BEM-205-1-12-4.3/19-1-I06Cr19Ni101508.2112E0204-BEM-438-1-38-1.9/19-2-I06Cr19Ni102910113E0205-BEM-635-1-63-2.5/19-1-I06Cr19Ni1011988.3114E0206-BEM-1400-0.6-1093-9/19-1-I06Cr19Ni10123242.1115E0207-BEM-990-0.6-1762-2.4/19-1-I06Cr19Ni10111035.4116E0301-BEM-1400-0.6-2289-2.5/19-1-I06Cr19Ni10115711.1117E0302-BEM-325-0.6-15-2.5/19-1-I06Cr19Ni101735.2118E0303-BEM-900-0.6-280-4.5/19-1-I06Cr19Ni1016628.7119E0304-BEM-800-0.6-157.9-3/19-4-I06Cr19Ni1043933.8120E0305-BEM-900-0.6-301-5/19-1-I06Cr19Ni1019362.7121E0306-BEM-500-0.6-123-9/25-1-I06Cr19Ni1017770.6122E0307-BEM-273-0.6-12-3/19-1-I06Cr19Ni101914.7123E0308-BEM-450-0.6-85-9/25-1-I06Cr19Ni1012746124E0309-BEM-488-0.6-51-1.8/19-2-I06Cr19Ni1021000125E0310-BEM-900-0.6-273-4.5/19-1-I06Cr19Ni10113228.2126E0311-BEM-400-0.6-11-1.2/19-1-I06Cr19Ni101612.7127E0312-BEM-600-0.6-600-9/19-3-I06Cr19Ni1036334.6128E0313-BEM-450-0.6-75-6/19-1-I06Cr19Ni1012180.3129E0314-BEM-711-1-247-6/19-1-I06Cr19Ni1015531.7130E0315-BEM-609-1-383-2.4-19-4-I06Cr19Ni1014071.21第六章 泵选型一览表设备位号名称扬程/m流量L/s型号材质数量电动机总功率/Kw效率/%转速/(r/min)P0101A/BC4组分加压泵53.037.03XA40/20AQ345R21155.092900P0102A/B粗异丁烯增压泵21.323.21ISL50-32-160BQ345R21.559.972900P0103A/B萃取剂加压泵40.8420.62IS100-65-200AQ345R218.569.82900P0104A/B脱异丁烷塔塔顶回流泵332.12IX150-32-160Q345R2345.482900P0105A/B脱异丁烷塔塔釜出料泵10.2826.92XA65/13BQ345R27.561.512900P0106A/B溶剂回收塔塔顶回流泵13.22.78ISG50-100Q345R20.7554.612900P0107A/B溶剂回收塔塔釜出料泵10.7428.15XA65/13BQ345R27.558.852900P0201A/B共沸精馏塔甲醇进料泵50.481.22IL40-40-200Q345R2330.842900P0202A/B循环水泵20.648.55IS80-65-125Q345R25.564.762900P0203A/B共沸精馏塔塔顶回流泵12.483.45IS65-40-200Q345R21.154.91450P0204A/B共沸精馏塔塔釜出料泵6.247.74IS80-65-160Q345R21.569.071450P0205A/B共沸精馏塔回流泵17.634.40IS150-125-250AQ345R21572.932900P0301A/B甲醇进料泵14.263.84XA32/13BQ345R21.557.352900P0302A/BMMA合成釜A输送泵5.415.31IS80-65-125Q345R20.7563.841450P0303A/BMMA合成釜B输送泵5.355.69IS80-65-125Q345R20.7565.531450P0304A/BMMA粗产品加压泵28.158.26IS65-50-160Q345R25.566.022900P0305A/B原料回收塔塔顶回流泵27.4815.18IX180-65-160Q345R24.576.642900P0306A/B原料回收塔塔釜出料泵7.398.02IS80-65-160Q345R21.568.681450P0307A/B正己烷进料泵8.1221.32XA80/16Q345R2376.041450P0308A/B萃取塔水相出料泵4.907.23IS80-65-125Q345R20.7571.591450P0309A/B水循环泵30.163.46IS50-32-160Q345R2353.952900P0310A/BMMA提纯塔塔釜出料泵4.973.53IS65-50-125Q345R20.5564.21450P0311A/BMMA提纯塔塔顶回流泵26.426.88IX1100-80-160AQ345R21178.912900P0312A/B双效精馏进料泵49.93.94XA32/20AQ345R27.544.52900P0313A/B双效精馏塔A塔釜出料泵5.332.21IS65-50-125Q345R20.5554.531450P0314A/B双效精馏塔B塔顶回流泵14.346.12IX165-50-125BQ345R21.566.112900P0315A/B双效精馏塔B塔釜出料泵4.74.00IS50-32-125Q345R21.155.021450P0316A/B双效精馏塔B塔顶回流泵11.921.86IX140-32-100Q345R20.5553.662900P0317A/B甲醇精制塔塔顶回流泵13.010.10IS50-32-200Q345R20.7551.721450P0318A/B甲醇/正己烷加压泵5.350.10IS50-32-125Q345R20.5546.571450P0319A/B甲醇出料泵3.160.03IS50-32-125Q345R20.5538.461450P0320A/B正己烷出料泵2.840.07IS50-32-125Q345R20.5543.271450第七章 压缩机选型一览表设备位号名称介质型号数量材质进口压力/MPa出口压力/MPa电机功率/kW生产厂家C0101反应精馏塔塔顶出气压缩机异丁烯1254551Q345R0.60.781850无锡蓝星C0302空气压缩机甲醇、MAL等M-80-2101Q345R0.30.4630四川大川压缩机有限责任公司C0303空气压缩机甲醇、MAL等M-80-2101Q345R0.30.4630四川大川压缩机有限责任公司第八章 鼓风机选型一览表设备位号名称介质进口流量/(m3/h)数量温度进口压力/MPa出口压力/MPa电机功率/kW材质型号C0201MAL合成釜空气鼓风机空气38822.2125122930Q345RH710-6.0/0.87C0301MMA合成釜空气鼓风机空气6692.14125114Q345RRT-050第九章 储罐选型一览表设备位号名称数量类型尺寸/mm公称容积/m3厚度/mm材料标准代号V0401C4储罐2橘瓣式球瓣球罐345RGB-T17261-2011V0402H2储罐2橘瓣式球瓣球罐f46005014Q345RGB-T17261-2011V0403N-甲基吡咯烷酮储罐2卧式储罐f3000102008010Q345RHG/T 3154-1985V0404甲醇储罐A2橘瓣式球瓣球罐f1070065030Q345RGB-T17261-2011V0405甲醇储罐B2卧式储罐345RHG/T 3154-1985V0406正己烷储罐2卧式储罐f3000102008010Q345RHG/T 3154-1985V0407MMA储罐2橘瓣式球瓣球罐345RGB-T17261-2011V0408C4副产品储罐2橘瓣式球瓣球罐345RGB-T17261-2011V0103萃取精馏塔塔顶回流罐1卧式储罐f60016000.55Q345RHG/T 3154-1985V0104萃取剂回收塔塔顶回流罐1卧式储罐f1400480085Q345RHG/T 3154-1985V0201MAL提纯塔塔顶回流罐1卧式储罐f28009400638Q345RHG/T 3154-1985V0304MAL回收塔塔顶回流罐1卧式储罐f28007200508Q345RHG/T 3154-1985V0305MMA提纯塔塔顶回流罐1卧式储罐f30001320010010Q345RHG/T 3154-1985V0306双效精馏塔A塔顶回流罐1卧式储罐f28007200508Q345RHG/T 3154-1985V0307双效精馏塔B塔顶回流罐 1卧式f28007200508Q345RHG/T 3154-1985V0308甲醇精制塔塔顶回流罐1卧式储罐f180056001610Q345RHG/T 3154-1985第十章 管道选型一览表管道编号温度/压力/MPa体积流量/(m3/h)气相分率管径厚度管道材质实际流速/(m/s)管道材料PL-0101-100L1B-H51.60.625.30 01004200.89 碳钢PL-0102-100L1B-H51.60.625.30 01004200.89 碳钢PG-0103-10L1B250.61.87 1102.5206.60 碳钢PL-0104-450L1B300.6324.25 04508200.57 碳钢PG-0105-500L1B-H48.80.613511.29 150082019.11 碳钢PG-0106-450L1B-H69.30.9728340.60 145082014.57 碳钢PGL-0107-450L1B-H64.10.972447.58 0.014508200.78 碳钢PGL-0108-400L1B-H48.30.62137.72 0.144008205.24 碳钢PL-0109-450L1B300.6336.82 04508200.59 碳钢PG-0110-10L1B300.61.01 1102.5203.56 碳钢PL-0111-450L1B300.6335.81 04508200.59 碳钢PL-0112-80L1B300.611.56 0804200.64 碳钢PL-0113-80L1B30.20.7111.56 0804200.64 碳钢PL-0114-500L1B-H58.80.6390.81 05008200.55 碳钢PGL-0115-500L1B-H58.80.612640.86 0.8150082016.54 碳钢PGL-0116-500L1B-H58.80.615002.14 0.9750082021.22 碳钢PG-0117-500L1B-H58.80.614989.03 150082021.21 碳钢PL-0118-80L1B-H58.80.613.11 0804200.72 碳钢PL-0119-10L1B300.70.01 0102.5200.03 碳钢PL-0120-200L1B300.774.25 02005200.66 碳钢PL-0121-20L1B-H100.70.81 0203200.71 碳钢PL-0122-250L1B-H163.70.796.90 02506200.55 碳钢PG-0123-10L1B-H100.71.04 1102.5203.67 碳钢PL-0124-80L1B-H55.30.711.38 0804200.63 碳钢PL-0125-250L1B-H3010.7101.33 02506200.57 碳钢PL-0126-250L1B-H3010.7101.33 02506200.57 碳钢PL-0127-200L1B300.774.24 02005200.66 碳钢PL-0128-10L1B300.70.01 0102.5200.03 碳钢PG-0201-1000L1B250.135408.08 11000152012.52 碳钢PG-0202-700L1B-P108.27010.222665.00 1700112016.36 碳钢PG-0203-900L1D-P3800.238822.17 19001315CrMo16.95 普通合金钢PG-0204-900L1B-P267.10.234578.46 1900132015.10 碳钢PG-0205-900L1D-P3800.241802.25 19001315CrMo18.25 普通合金钢PGL-0206-700L1B300.1230194.10 0.93700112021.79 碳钢PL-0207-100L1B150.216.56 01004200.59 碳钢PG-0208-1000L1B31.80.10134574.07 11000152012.23 碳钢PL-0209-100L1B33.60.10127.34 01004200.97 碳钢PL-0210-50L1B150.13.98 0503.5200.56 碳钢PL-0211-50L1B150.13.98 0503.5200.56 碳钢PG-0212-450L1B-P120.30.210209.52 145082017.83 碳钢PG-0213-450L1B-P120.30.210209.52 145082017.83 碳钢PL-0214-80L1B-D-20.000.0112.41 080415CrMo0.69 碳钢PG-0215-80L1B-D-20.000.01177.08 180415CrMo9.79 碳钢PL-0216-100L1B-H45.50.0129.67 01004201.05 碳钢PL-0217-100L1B-H45.717960.229.68 01004201.05 碳钢PL-0218-100L1B-C150.228.80 01004201.02 碳钢PL-0219-80L1B-C150.212.23 0804200.68 碳钢PL-0220-100L1B-C18.50.0227.87 01004200.99 碳钢PL-0221-100L1B-C18.50.0227.87 01004200.99 碳钢PL-0301-80L1B-H500.113.69 0804200.76 碳钢PL-0302-100L1B39.10.127.72 01004200.98 碳钢PL-0303-80L1B-H51.10.0613.34 0804200.74 碳钢PL-0304-80L1B-H51.10.313.34 0804200.74 碳钢PL-0305-80L1B-P800.313.34 0804200.74 碳钢PG-0306-450L1B250.16692.13 145082011.69 碳钢PG-0307-350L1B250.36692.13 135072019.32 碳钢PG-0308-350L1B-P800.36692.13 135072019.32 碳钢PGL-0309-350L1B-P800.34613.19 0.573507206.98 碳钢PG-0310-300L1B-H76.50.34526.35 130072017.79 碳钢PG-0311-300L1B-H76.50.44526.35 130072017.79 碳钢PL-0312-100L1B-H76.50.319.10 01004200.68 碳钢PL-0313-100L1B-H76.50.419.10 01004200.68 碳钢PGL-0314-400L1B-P800.34305.48 0.544008208.74 碳钢PL-0315-100L1B-H76.90.320.50 01004200.73 碳钢PL-0316-100L1B-H76.90.420.50 01004200.73 碳钢PG-0317-300L1B-H76.90.34183.70 130072016.44 碳钢PG-0318-300L1B-H76.90.44183.70 130072016.44 碳钢PGL-0319-500L1B-P800.34197.83 0.535008208.68 碳钢PG-0320-450L11E-D-500.066370.97 14508S3040811.13 不锈钢PL-0321-100L11E-D-500.0627.26 01004S304080.96 不锈钢PL-0322-100L11E-D-49.90.327.27 01004S304080.96 不锈钢PL-0323-50L1B-C100.33.66 0503.5200.52 碳钢PL-0324-100L1B-P990.328.88 01004201.02 碳钢PG-0325-40L1B-C100.374.72 1403.52016.52 碳钢PL-0326-10L1B-C150.10.04 0102.5200.13 碳钢PL-0327-10L1B-C150.20.04 0102.5200.13 碳钢PL-0328-200L1B-C150.269.91 02005200.62 碳钢PL-0329-200L1B-H44.50.284.57 02005200.75 碳钢PL-0330-100L1B-C170.226.01 01004200.92 碳钢PL-0331-100L1B-C170.226.01 01004200.92 碳钢PL-0332-200L1B-H51.60.0673.44 02005200.65 碳钢PL-0333-200L1B-C150.273.44 02005200.65 碳钢PL-0334-80L1B-P82