精益生产之价值流图Value-Stream-Mapping

ValueStreamMapping,ValueStreamMapping,2,Agenda,MondayKick-OffIntroductionsCurrentStateSteps1-4TuesdayCurrentStateSteps5-7WednesdayCurrentStateSteps8-9IdentifyandPrioritizeImprovementOpportunitiesCreateFutureStateThursdayPrepareforPresentationPresentation,ValueStreamMapping,3,LearningObjectives,Thelearningobjectivesforthiscourseare:BeabletocreateCurrentStateandFutureStateValueStreamMapsBeabletousecustomerandbusinessrequirementstoprioritizeimprovementopportunitiesThelearningobjectiveforthiscourseisnot:ToteachLeanToolstohelpachieveFutureState,ValueStreamMapping,4,WhatsinItforMe?,Valuestreammappingisavisualtooltohelpunderstandthecurrentvaluestream.Itallowspeopletoeasilyunderstandwherewasteexistsintheprocess.Itgivestheteamabasisforprioritizingimprovementefforts.Itgivestheteamavisualtoolforrepresentingtheirimprovementideas,sotheyarebetterabletocommunicatewithpeopleinsideandoutsidetheorganization.,ValueStreamMapping,5,TeachingApproach,TeachappropriateValueStreamMappingstepShowsimplifiedexampleShowcomplexrealworldexampleWorkBincludeplannerstoassurelotsizedecreasealongwithset-upreduction.,ConductKanbantrainingforSuppliers.Contactotherareafactoriestoorganizecooperativemilkruns.,One-PiecePaul,SallySMED,KarlKanban,PressroomTeam,HarveyMackay,ValueStreamMapping,81,ValueStreamMappingHelpfulHints,AlwayscreateProcessMapsandValueStreamMapswithateam.Rarely,doesonepersonhaveallprocessknowledge.Interrogatetheprocessbywatchinginmanydifferentconditions.Youmustwatchtheprocessasithappenstoseethedetailyouneed.Dontletspacebeanissue.Considerusingpost-its,astheprocessstepsandpostonawalltogetyourinitialideasacross.Ifyourmapdoesnothaveenoughspacetolistalltheinformation,usenumberedreferencesheetsasattachments.MaintainyourProcess&Value-StreamMapswithdatesandupdatethemasnecessary.Usethemasareference.Alwaysmaintainabaselineandversioncontrol.,ValueStreamMapping,82,LiquidPharmaceuticalFutureStateVSM,RawMaterials,MRPtransaction,Receiving,0.5,Inspection,Receiving,UnpackBottles,Unpack,BottleWasher,Washer,Fill&Cap,Fill,HeatShrink,Sealer,LabelsonBottles,Labeler,PackProduct,DropPack,LabelsonPackage,Label,Tag&Crate,Palletizer,ShrinkWrap&Load,Ship,888Cases/Day,37Cases/Hr,KitNeckRings,FDACheck,BottleKits1day,I,Warehouse,I,Powder5days,I,I,I,SolutionBatchRecord,OrderSheet,ProductionPlanning,MRPSystem,ReceivingInspection,LotSample,AnalyticalLab,Testing,OffLoad,0.5,PurifyWater,TankClean,Prep,Sample,Fill&Mix,ReleaseSolution,Lab,Inspection,Receiving,LabTest,Test,Grind,Tumbling,BottleWasher,Wash,BottleFill,Fill,BottleCap,Cap,Kitting,ActivatorBatchRecord,I,I,I,I,VisualManagement,ReplenishmentPullSystem,SetupReduction,TPM,GenericPullSystem,5S,ReplenishmentPullSystem,DevelopFutureStateMap,B&DIndustriesExercise1Hour,DevelopFutureStateMap,FlygtActivity4Hours,PrepareManagementPresentation,FlygtActivity2Hours,APPENDIX,ValueStreamMapping,87,Value-StreamMapExample:CurrentState,ValueStreamMapping,88,Value-StreamMapExamples:Future-State,ValueStreamMapping,89,Sample:Future-State,ValueStreamMapping,90,Sample:Future-State,ThisTrainingManualandallmaterials,proceduresandsystemshereincontainedordepicted(theManual)arethesoleandexclusivepropertyofGeorgeGroupConsulting,L.P.(“GeorgeGroup”).ThecontentshereofcontainproprietarytradesecretsthataretheprivateandconfidentialpropertyofGeorgeGroup.Unauthorizeduse,disclosure,orreproductionofanykindofanymaterialcontainedinthisManualisexpresslyprohibited.Thecontentshereofaretobereturnedimmediatelyuponterminationofanyrelationshiporagreementgivinguserauthorizationtopossessorusesuchinformationormaterials.Anyunauthorizedorillegaluseshallsubjecttheusertoallremedies,bothlegalandequitable,availabletoGeorgeGroup.ThisManualmaybealtered,amendedorsupplementedbyGeorgeGroupfromtimetotime.IntheeventofanyinconsistencyorconflictbetweenaprovisioninthisManualandanyfederal,provincial,st