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空气控制系统OPERATIONMANUALOFPNEUMATICCONTROLSYSTEMTIANTIANHYDRAULICSPNEUMATICSCO,LTDINDEXDESCRIPTIONINSTALLATIONANDSETUPMAINTENANCEANDTROUBLESHOUTING3410COMPONENTSLISTAPPENDIX1113DESCRIPTIONTHEPNEUMATICSYSTEMISDESIGNEDFORCONTROLLINGHYDRAULICPOWERSTACKWHICHUSEDFORACTUATINGHYDRAULICCYLINDERITISCOMPOSEDOFANELECTRICREMOTECONTROLLER,TWOSETSOFMANUALOPERATIONUNIT,ANDAPNEUMATICCABINETWHICHSUPPLIESDRIVINGPOWERFORPNEUMATICMOTORANDCONTROLLINGSIGNALSFORHYDRAULICDIRECTIONALVALVESTOTALTHREESAFETYFUNCTIONSHAVEBEENTAKENINTOCONSIDERATIONADOPTSPRESSURESWITCHFORBATTERYCIRCUITSHUTOFFINCASEOFNOCOMPRESSEDAIRSOURCECONNECTEDTOSYSTEMTAMPERPROOFDCISOLATORINTERLOCKFUNCTIONBETWEENREMOTEANDMANUALMODEPNEUMATICCIRCUITSEEAPPENDIXINSTALLATIONANDSETUPWARNINGTOAVOIDUNPREDICTABLESYSTEMBEHAVIORTHATCANCAUSEPERSONALINJURYANDPROPERDAMAGEDISCONNECTELECTRICALSUPPLYWHENNECESSARYBEFOREINSTALLATION,SERVICING,ORCONVERSIONDISCONNECTAIRSUPPLYANDDEPRESSURIZEALLAIRLINESCONNECTEDTOTHESEPRODUCTSBEFOREINSTALLATION,SERVICING,ANDCONVERSIONOPERATEWITHINTHEMANUFACTURERSSPECIFIEDPRESSURE,TEMPERATURE,ANDOTHERCONDITIONSLISTEDINTHISINSTRUCTIONSMEDIUMMUSTBEMOISTUREFREEIFAMBIENTTEMPERATUREISBELOWFREEZINGSERVICEACCORDINGTOPROCEDURESLISTEDINTHESEINSTRUCTIONSINSTALLATION,SERVICEANDCONVERSIONOFTHESEPRODUCTSMUSTBEPERFORMEDBYKNOWLEDGEABLEPERSONNELWHOUNDERSTANDHOWPNEUMATICPRODUCTSARETOBEAPPLIEDAFTERINSTALLATION,SERVICINGORCONVERSION,AIRANDELECTRICALSUPPLIESWHENNECESSARYSHOULDBECONNECTEDANDTHEPRODUCTTESTEDFORPROPERFUNCTIONANDLEAKAGEIFAUDIBLELEAKAGEISPRESENTORTHEPRODUCTDOESNOTOPERATEPROPERLY,DONOTPUTINTOUSEWARNINGANDSPECIFICATIONSONTHEPRODUCTSHOULDNOTBECOVEREDBPAINT,ETCIFMASKINGISNOTPOSSIBLE,CONTACTYOURLOCALREPRESENTATIVEFORREPLACEMENTLABLESPRODUCTRUPTURECANCAUSESERIOUSINJURYDONOTCONNECTREGULATORTOBOTTLEDGASDONOTEXCEEDMAXIMUMPRIMARYPRESSURERATINGFAILUREORIMPROPERSELECTIONORIMPROPERUSEOFTHEPRODUCTSAND/ORSYSTEMSDESCRIBEDHEREINORRELATEDITEMSCANCAUSEDEATH,PERSONALINJURYANDPROPERTYDAMAGEAIRPREPARATIONBEFORERUNUPTHEMODUFLEXMODULARAIRPREPARATIONSYSTEMISCONSTRUCTEDOUTOFALUMINUMFORTHEADDEDADVANTAGESOFBOTHLIGHTWEIGHTANDSTRENGTHTHEUNIQUE“CLIPLOK”FASTENERSENABLESCOMBINATIONSOFUNITSTOBEBUILTINAFRACTIONOFTHETIMETAKENBYMORETRADITIONALSYSTEMSCOMBINATIONSMAYBEASSEMBLEDQUICKLYANDEASILY,THEINDIVIDUALUNITSCOMBINEFACETOFACEWITHNOINTERMEDIATEBLOCKANDNOINCREASEINOVERALLDIMENSION1FILLINLUBRICANTTOLUBRICATORDONOTUSEOILSWITHADDITIVES,COMPOUNDSOILSCONTAININGSOLVENTS,GRAPHITE,DETERGENTSORSYNTHETICOILSSEERECOMMENDEDLUBRICANTSOILCOMPANYISOGRADEGRADECENTURYOILSPWLA32ALEXANDERDUCKHAMZURCON432GULFHARMONY43AW32SHELLUKOILTELLUS3732BURMAHCASTROLEDGARVAUGHANHYSPINAWS32HYDRODRIVEHP1003232ESSOPETROLEUMNUTOH3232BPHLP3232MOBILEOILCOMPANYDTEOILLIGHT32MOBILEVPIA32SILKOLENEDERWENT3232HOWTOFILLLUBRICANTTURNBAYONETCOLLAR45ANTICLOCKWISETOREVEALVENTHOLEALLOWBOWLTOVENTTURNBAYONETCOLLAR90ANTICLOCKWISETORELEASEDRIPCONTROLASSEMBLYFROMBODYREMOVEDRIPCONTROLASSEMBLYFROMBODYFILLBODYWITHLUBRICANTPLACEDRIPCONTROLASSEMBLYBACKINTHELUBRICATORTURNBAYONETCOLLARCLOCKWISE45CLICKTURNBAYONETCOLLARWHICHWILLENGAGETHEWHOLEDRIPCONTROLASSEMBLYAFURTHER90CLOCKWISETORESEALVENTHOLECONNECTCOMPRESSEDAIRSOURCESETTINGOFSWITCHINGPOINTSOFPRESSURESWITCHADJUSTEITHERUPPERORTHELOWERSWITCHINGPOINTTHEOPPOSITEONEISTHENDETERMINEDBYTHEFIXEDSWITCHINGPRESSUREDIFFERENCEUSEPRESSUREGAUGEFORADJUSTMENTTHESWITCHINGPOINTSMAYBESETEVENDURINGOPERATIONPROCEEDASFOLLOWS1LOOSENSTOPSCREW2ADJUSTSWITCHINGPOINTSBYMEANSOF5MMHEXAGONSPANNERBAYONETDRIPCONTROL3TO5DROPSPERMINUTERECOMMENDEDDEPENDINGONTHESENSEOFROTATIONTHESWITCHINGPOINTSMOVEUPWARDSCLOCKWISEROTATIONORDOWNWARDSCOUNTERCLOCKWISEROTATION3RETIGHTENSTOPSCREWHOWTOSETPRESSUREREGULATORMAXIMUMINLETPRESSURE17BARTEMPERATURERANGE20TO80,AIRSUPPLYMUSTBEDRYENOUGHTOAVOIDICEFORMATIONATTEMPERATURESBELOW2SETTINGOUTLETVALUEFORDRIVINGPNEUMATICMOTOR95BARFORPILOTAIRSOURCE5BARSHUTOFFBALLVALVEREGULATORFORPILOTAIRSOURCE5BARREGULATORFORPNEUMATICDRIVINGMOTOR95BARSWITCHINGPOINTS45BARELECTRICALSPECIFICATIONSSOLARCHARGECONTROLLERSYSTEMVOLTSPWMSETPOINTMAXSOLARVOLTSACCURACYRATEDSOLARINPUTMINOPERATEVOLTSMAXINPUT5MINSELFCONSUMPTIONMAXSOLARSHORTCIRCUITRATINGPWMTEMPCOMPENSATIONREVERSECURRENTLEAKAGEAMBIENTTEMPERATURERANGERELATIVEHUMIDITY12V141V30V/60MV45A6V55A6MA55A28MV/10UA40TO60100FIRSTCONNECTTHEBATTERYBLACKWIRENEGATIVETOTHEBATTERYUSEEITHERBLACKWIRESINCETHEYARECONNECTEDTOGETHERINSIDETHECONTROLLERCONNECTTHEREDBATTERYPOSITIVETOTHEBATTERYCONNECTTHESOLARARRAYUSINGTHEOTHERBLACKANDTHEYELLOWSOLARPOSITIVEWIREBEVERYCAREFULLNOTTOSHORTTHESOLARARRAY,ORTHECONTROLLERWILLBEDAMAGEDSUNGARDPREVENTSREVERSECURRENTLEAKAGEATNIGHT,SOABLOCKINGDIODEISNOTREQUIREDINTHESYSTEMANEGATIVEEARTHGROUNDATTHEBATTERYISRECOMMENDEDFORMOSTEFFECTIVELIGHTINGPROTECTIONSUNGARDCANBEMOUNTEDOUTDOORSDONOTEXPOSETOAMBIENTTEMPERATURESABOVE60MAKESURETHATWATERWILLDRAINFROMTHEINSIDETHECASE5UMSTANDARDFILTERLUBRICATOR,35OILDROPSPERMINUTESLABATTERYSYSTEMADOPTSSEALEDLEADACIDSLA,ALSOCALLEDVALVEREGULATEDLEADACIDVRLABATTERYTHEVALVEREGULATED,SPILLPROOFCONSTRUCTIONALLOWSTROUBLEFREE,SAFEOPERATIONINANYPOSITIONTHEREISNONEEDTOADDELECTROLYTE,ASGASESGENERATEDDURINGOVERCHARGEARERECOMBINEDINAUNIQUE“OXYGENCYCLE”NOMINALVOLTAGE12VOLTS6CELLSNOMINALCAPACITY20HR350MATO1050VOLTS700AH10HR650MATO1050VOLTS650AH5HR12ATO1020VOLTS600AH1HR45ATO900VOLTS450AH15MIN14ATO900VOLTS350AHAPPROXIMATEWEIGHT480LBS218KGENERGYDENSITY20HRRATE149WH/IN39095WH/LSPECIFICENERGY20HRRATE1750WH/LB3858WH/KGINTERNALRESISTANCEAPPROX23MILLIOHMSMAXDISCHARGECURRENT7MIN210AMPERESMAXSHORTDURATIONDISCHARGECURRENT10SEC700AMPERESSHELFLIFEOFNOMINALCAPACITYAT68F20C1MONTH973MONTHS916MONTHS83OPERATINGTEMPERATURERANGECHARGE4F20CTO122F50CDISCHARGE40F40CTO140F60C2OPERATIONOPERATETHELEVELVALVEANDREDBUTTONVALVESIMULTANEOUSLYTOACTUATETHEDOORPUSHLEVELTOCLOSE,PULLTOOPENMAINTENANCEANDTROUBLESHOUTINGDISCONNECTAIRELECTRICALSUPPLIESBEFOREATTEMPTINGREPAIRORMAINTENANCESEEISO4414FORSAFETYREQUIREMENTSCOVERINGTHEINSTALLATIONANDUSEOFPNEUMATICEQUIPMENTFILTERELEMENTMAINTENANCETHEUNIQUEONEPIECEBODYDESIGNOVERCOMESTHENEEDFORASEPARATEBOWLFEATURINGANEASYTOUSE1/8TURNBASEPLATEFORFILTERELEMENTREMOVALWITHPOSITIVELATCHTOENSURECORRECTANDSAFEREFITTINGTHEELEMENTCARTRIDGEISASNAPFIT,ONEPIECECARTRIDGEASSEMBLYWHICHISEASYTOREMOVEANDREPLACEFORSERVICING,NOTOOLSREQUIREDTECHNOP0LYMERBOWLCLEANWITHWATERANDSOAPONLY,DONOTEXPOSETOHARMFULCHEMICALSORFUMESINUSEORCLEANING,EGALDEHYDESANDKEYTONESLOCKUNLOCKCARTRIDGEKITP3KKA00ESEPNEUMATICCOMPONENTSLISTPOSQTYDESCRIPTIONMODELBRAND011PUSHLOCKHOSE1040H6601PARKER025FITTING0109182155PARKER035FITTING01321866PARKER041BALLVALVE04011321PARKER051DRAINAGEVALVE04911021PARKER062TEEADAPTER09170021PARKER071REDUCERCONNECTOR09042113PARKER081PRESSURESWITCH0880300NORGREN092BULKHEADCONNECTOR09200021PARKER102HEXAGONNIPPLE01212121PARKER111MODULAREXHAUSTVALVEP3KVA14LNPARKER122WALLMOUNTINGCLIPLOKKITP3KKB00CHPARKER131FILTERP3KFA14ESANPARKER142CLIPLOKCONNECTORKITP3KKA00CGPARKER151MANIFOLDREGULATORP3KHA14BNHPPARKER161REGULATORP3KRA14BNNPPARKER171PRESSUREGAUGEP6GERB2200PARKER181LUBRICATORP3KLA14LSMNPARKER191PRESSUREGAUGEP6GERB2100PARKER201REDUCERCONNECTOR09041321PARKER211PUSHINFITTING31090813PARKER221EXTERNALPILOTVALVE0402252120PARKER231PUSHINFITTING36990410PARKER241NYLONTUBE1100P040127PARKER252FITTING0105182155PARKER264SINGLEYPIECEPUSHINFITTING31400400PARKER277LOGIC“OR“/MOUNTINGKITPLKA11/PZML199PARKER284SOLENOIDVALVEPS1E21102JPARKER293PUSHINFITTING36990810PARKER301ENDPLATEPS1E1018PARKER3115/2WAYPNEUPILOTVALVEVA15ASPARKER321HEXAGONNIPPLE01211010PARKER331LOGIC“OR“B43005BPARKER348MALESTUDELBOWPUSHINFITTNG31090410PARKER351TEEEQUALPUSHINFITTING31040800PARKER362EQUALBULKHEADELBOWPUSHINFITTING363
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